CN106092759A - A kind of hydrostatic test special tooling and hydrostatic test method - Google Patents

A kind of hydrostatic test special tooling and hydrostatic test method Download PDF

Info

Publication number
CN106092759A
CN106092759A CN201610634598.9A CN201610634598A CN106092759A CN 106092759 A CN106092759 A CN 106092759A CN 201610634598 A CN201610634598 A CN 201610634598A CN 106092759 A CN106092759 A CN 106092759A
Authority
CN
China
Prior art keywords
test
main body
pressure
frock main
frock
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610634598.9A
Other languages
Chinese (zh)
Inventor
刘兆朋
於永红
姜文宇
黎明
李祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Hengshen Co Ltd
Original Assignee
Jiangsu Hengshen Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Hengshen Co Ltd filed Critical Jiangsu Hengshen Co Ltd
Priority to CN201610634598.9A priority Critical patent/CN106092759A/en
Publication of CN106092759A publication Critical patent/CN106092759A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • G01N3/12Pressure testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0016Tensile or compressive
    • G01N2203/0019Compressive
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0048Hydraulic means

Landscapes

  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention discloses a kind of hydrostatic test special tooling and hydrostatic test method, including frock main body, it is provided with upper cover in frock main body, frock bottom part body is provided with support, it is provided with water inlet in frock main body, air vent, discharge outlet and Pressure gauge connector, water inlet connects liquid delivery tube, Pressure gauge connector connects Pressure gauge, liquid delivery tube connects back-up valve and motor test pump, described frame bottom is provided with regulation foot, seal groove is had in frock main body, the potted component of coupling is placed in seal groove, and the safety to hydrostatic test, reliable method.By designing and using corresponding hydrostatic test method, the hydrostatic test of product to be measured can be realized safely and reliably, and then reach to fully understand the purpose of product actual static load load performance, for promoting to bear the larger axis product to be measured to pressure, detection accurately and reliably, scientific research and the engineer applied of its actual radially bearing capacity, has positive effect.

Description

A kind of hydrostatic test special tooling and hydrostatic test method
Technical field
The present invention relates to a kind of hydrostatic test special tooling and hydrostatic test method, belong to load device static load Load performance detection technique field.
Background technology
Pressure vessel is widely used in the fields such as chemical industry, light industry, the energy and space flight.In recent years, due to the spy of pressure vessel Different loading characteristic and operating environment, the anisotropy of composite obtains good application in this respect, develops very fast. Composite material pressure container has many good qualities: (1) light weight, good rigidly, intensity are high;(2) reinforcement and base in composite The faying face of body, improves the fracture toughness of material;(3) composite has a large amount of reinforcing fiber, whole component can be made short It is unlikely in phase to lose bearing capacity;(4) corrosion resistance and good, it is not necessary to through special process.At present, various spacecrafts and Guided missile system needs the internal pressure vessel of light high performance, is usually winding outside the inner lining materials such as Al, Ti and meets material.
The changeover portion product of composite material pressure container, in order to detect its actual static load load performance, needs to do hydrostatic pressure Test, it is therefore desirable to have suitable testing equipment and test method.
Summary of the invention
It is an object of the invention to, for composite changeover portion product, accurately, completely, reliably detect out such knot The actual static load load performance of structure like product.
For achieving the above object, propose and devise a kind of hydrostatic test special tooling and hydrostatic test side Method, can accurately, reliably and securely realize the hydrostatic test of product to be measured, and then reach to fully understand the actual static load of product The purpose of load performance.The present invention solves the concrete scheme of its technical problem:
A kind of hydrostatic test special tooling, including frock main body, frock main body is provided with upper cover, and frock bottom part body sets Being equipped with support, frock main body is provided with water inlet, air vent, discharge outlet and Pressure gauge connector, it is defeated that water inlet connects liquid Sending pipe, Pressure gauge connector connects Pressure gauge, and liquid delivery tube connects back-up valve and motor test pump, and described frame bottom is arranged There is regulation foot, frock main body has seal groove, in seal groove, place the potted component of coupling.
Described frock main body is provided with suspension ring connecting hole and fork truck prong, and suspension ring connecting hole connects swivel.
Being provided with fastening accessory in described frock main body, fastening accessory includes bolt, nut, pad and spacing swivel nut.
A kind of hydrostatic test method, first assembles product to be measured with test fixture, and test tool includes frock Main body, frock main body is provided with upper cover, and frock bottom part body is provided with support, and frock main body is provided with water inlet, aerofluxus Mouth, discharge outlet and Pressure gauge connector, water inlet connects liquid delivery tube, and Pressure gauge connector connects Pressure gauge, and liquid carries Pipe connects back-up valve and motor test pump, and described frame bottom is provided with regulation foot, frock main body has seal groove, seal groove The interior potted component placing coupling;Before test, first with regulation foot frock is adjusted level, then utilize water source by frock with treat The sealing space surveying product composition fills water, then uses motor test pump continuation water filling boosting instead, observes Pressure gauge, when being filled to refer to During constant-pressure, carry out voltage stabilizing process on request, observe hydrostatic pressure situation, tested rear pressure relief drain.
Before formal pressure build-up test, should repeatedly carry out preliminary pressure build-up test, the gas in test space be drained, when determining examination Test after the gas in space drains, carry out final pressure build-up test.
During test pressurization, it is stipulated that the rate of rise, require progressively slowly classification boosting according to test pressure, during every grade of boosting, First adjust the output pressure of motor test pump to every grade of force value to be reached, boost at this pressure, reach every grade After required pressure, close back-up valve and motor test pump, carry out voltage stabilizing, after every grade of voltage stabilizing terminates, if voltage stabilizing result meets rule Provisioning request, carries out next stage boosting voltage stabilizing process, until completing voltage stabilizing process under final test pressure, now pressure testing process is whole Complete, then carry out product subsequent detection and special tooling maintenance work after pressure relief drain, test.
Beneficial effect:
Beneficial effects of the present invention and advantage are mainly reflected in:
One, the structure of special tooling and the corresponding test method of design ensure that tested product bears the least axial compressive force, For there being this product needed to bring convenience.
Two, the structure of special tooling is relatively simple, and tubular or casing product to both ends open have certain versatility, Only need the shape of frock main body in frock body is slightly adjusted.
Three, special tooling has higher strength and stiffness, meets the security requirement under test pressure, and can basis Test pressure suitably finely tunes tool structure to improve frock strength and stiffness.
Four, special tooling structure is relatively simple, difficulty of processing is less, cost is less expensive, practical, safe and reliable, be suitable for In the scientific research and the small lot engineer applied that bear die pressing product in radially.
Five, the corresponding test method of special tooling and design can simply, reliably and securely complete hydrostatic test, Thus more comprehensively understand the actual bearing capacity of product.
Accompanying drawing explanation
Fig. 1 is the hydrostatic test tool structure schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawings a kind of hydrostatic test special tooling of the present invention and hydrostatic test method are made into The detailed description of one step, but protection scope of the present invention is not limited to described embodiment.
Seeing Fig. 1, a kind of hydrostatic test special tooling of the present invention, including upper cover 6, frock main body 12 and support 14, wherein upper cover 6 and frock main body 12 have a higher flatness, and have and much strengthen gusset, can guarantee that have enough firm Degree and intensity;Support 14 is set bottom frock main body 12, frock main body 12 is provided with water inlet, air vent, discharge outlet 13 and Pressure gauge connector, water inlet connects liquid delivery tube 3, and Pressure gauge connector connects Pressure gauge 11, and liquid delivery tube 3 connects liter Pressure valve 2 and motor test pump 1, be provided with regulation foot 15, frock main body 12 have seal groove, seal groove bottom described support 14 The interior potted component placing coupling, potted component is according to selected by the seal groove size in frock main body 12 and product to be measured 18 The O RunddichtringO matched.Frock main body 12 is provided with suspension ring connecting hole and fork truck prong, and suspension ring connecting hole connects swivel 9;Being provided with fastening accessory in frock main body 12, fastening accessory includes bolt 7, nut 16, pad 8 and spacing swivel nut 17;Liquid Conveying pipe 3 connects faucet by leather hose 5 and joint 4, and frock main body 12 is provided with pin hole, places nylon platform customized in hole Rank pin, positions when placing product, prevents product biasing from excessive affecting sealing, ensures product not to be caused mill simultaneously Damage;Upper cover 6 and frock main body 12 have bolt special hole, place bolt 7 in hole, and bolt has supporting nut 16, pad 8 and limit Position swivel nut 17, the effect of spacing swivel nut 17 is to protect product product, is attached frock tightly by these fastening accessories Gu;Have special screwed hole on support 14 and connect regulation foot 15, it is achieved the front horizontal adjustment to frock of test.
When the special tooling using the present invention carries out hydrostatic test to certain product, according to following hydrostatic test side Method is tested.First, above-mentioned special tooling is assembled on request with product 18, and incited somebody to action by swivel 9 and fork truck The frock assembled and product lifting are transported to the test site specified.It is former that hydrostatic test pressurizes after using first water filling Then, before test, first with regulation foot 15, frock is adjusted level.During test, first with the first-class water source of the fire hose by frock and product The sealing spaces of 18 compositions fill water, then use motor test pump 1 instead and continue water filling boosting, observe Pressure gauge 11, when being filled to refer to During constant-pressure, carry out voltage stabilizing process on request, observe hydrostatic pressure situation, tested rear pressure relief drain.Process of the test has 2 should be noted that: one is, before formal pressure build-up test, should repeatedly carry out preliminary pressure build-up test, are arranged by the gas in test space To the greatest extent, after the gas in determining test space drains, final pressure build-up test can just be carried out.Two are, during test pressurization, it is stipulated that boosting Speed, requires progressively slowly classification boosting according to test pressure.During every grade of boosting, first adjust the output pressure of motor test pump To every grade of force value to be reached, boost at this pressure.After reaching every grade of required pressure, close back-up valve and electronic Hydraulic test pump, carries out voltage stabilizing.After every grade of voltage stabilizing terminates, if voltage stabilizing result meets regulation requirement, carry out next stage boosting voltage stabilizing process, Until completing voltage stabilizing process under final test pressure, now pressure testing process is fully completed.Then produce after carrying out pressure relief drain, test The work such as product subsequent detection and special tooling maintenance.
Although in conjunction with the embodiments and the enforcement of the present invention has been carried out as above stating by accompanying drawing 1, but it shall not be construed as this Invent the restriction of self.Under the spirit and scope of the present invention premise defined without departing from claims, can be to it at knot Make a variety of changes in structure, form and details, and all these change and deformation all should belong to the protection of the claims in the present invention Scope.

Claims (6)

1. a hydrostatic test special tooling, it is characterised in that include frock main body (12), frock main body (12) is upper to be arranged Having upper cover (6), frock main body (12) bottom to be provided with support (14), frock main body is provided with water inlet, air vent, row on (12) The mouth of a river (13) and Pressure gauge connector, water inlet connects liquid delivery tube (3), and Pressure gauge connector connects Pressure gauge (11), liquid Body conveying pipe (3) connects back-up valve (2) and motor test pump (1), and described support (14) bottom is provided with regulation foot (15), frock Main body has seal groove on (12), places the potted component of coupling in seal groove.
A kind of hydrostatic test special tooling the most according to claim 1, it is characterised in that described frock main body (12) Being provided with suspension ring connecting hole and fork truck prong, suspension ring connecting hole connects swivel (9).
A kind of hydrostatic test special tooling the most according to claim 1, it is characterised in that described frock main body (12) On be provided with fastening accessory, fastening accessory includes bolt, nut, pad and spacing swivel nut.
4. a hydrostatic test method, it is characterised in that first product to be measured is assembled with test fixture, test tool Including frock main body (12), frock main body (12) being provided with upper cover (6), frock main body (12) bottom is provided with support (14), Being provided with water inlet, air vent, discharge outlet (13) and Pressure gauge connector in frock main body (12), water inlet connects liquid conveying Pipe (3), Pressure gauge connector connects Pressure gauge (11), and liquid delivery tube (3) connects back-up valve (2) and motor test pump (1), institute Stating support (14) bottom and be provided with regulation foot (15), frock main body has seal groove on (12), places the close of coupling in seal groove Envelope element;Before test, first with regulation foot (15), frock is adjusted level, then utilize water source frock to be formed with product to be measured Sealing space fill water, then use motor test pump instead and continue water filling boosting, observe Pressure gauge, when being filled to specified pressure, Carry out voltage stabilizing process on request, observe hydrostatic pressure situation, tested rear pressure relief drain.
A kind of hydrostatic test method the most according to claim 4, it is characterised in that before formal pressure build-up test, Ying Duo Secondary carry out preliminary pressure build-up test, the gas in test space is drained, after the gas in determining test space drains, carries out Whole pressure build-up test.
A kind of hydrostatic test method the most according to claim 5, it is characterised in that during test pressurization, it is stipulated that boosting Speed, requires progressively slowly classification boosting according to test pressure, during every grade of boosting, first adjusts the output pressure of motor test pump To every grade of force value to be reached, boost at this pressure, after reaching every grade of required pressure, close back-up valve and electronic Hydraulic test pump, carries out voltage stabilizing, after every grade of voltage stabilizing terminates, if voltage stabilizing result meets regulation requirement, carries out next stage boosting voltage stabilizing process, Until completing voltage stabilizing process under final test pressure, now pressure testing process is fully completed, after then carrying out pressure relief drain, test Product subsequent detection and special tooling maintenance work.
CN201610634598.9A 2016-08-04 2016-08-04 A kind of hydrostatic test special tooling and hydrostatic test method Pending CN106092759A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610634598.9A CN106092759A (en) 2016-08-04 2016-08-04 A kind of hydrostatic test special tooling and hydrostatic test method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610634598.9A CN106092759A (en) 2016-08-04 2016-08-04 A kind of hydrostatic test special tooling and hydrostatic test method

Publications (1)

Publication Number Publication Date
CN106092759A true CN106092759A (en) 2016-11-09

Family

ID=57455064

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610634598.9A Pending CN106092759A (en) 2016-08-04 2016-08-04 A kind of hydrostatic test special tooling and hydrostatic test method

Country Status (1)

Country Link
CN (1) CN106092759A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106840896A (en) * 2017-01-17 2017-06-13 江苏科技大学 One kind carries Visualized Flexible Pressure chamber hydrostatic test device
CN108287064A (en) * 2017-12-28 2018-07-17 沪东重机有限公司 A kind of pressure test method of diesel air cooler bracket
CN108469382A (en) * 2018-04-12 2018-08-31 江苏恒神股份有限公司 Carbon fibre composite connector hydraulic pressure test fixture and its construction design method
CN109115618A (en) * 2018-07-12 2019-01-01 中国水利水电科学研究院 A kind of test device and test method for pancake rubber bag tank product bearing capacity
CN112161873A (en) * 2020-09-16 2021-01-01 福建省特种设备检验研究院 Hydrostatic pressure test device of robot
CN112461673A (en) * 2020-11-25 2021-03-09 南水北调中线干线工程建设管理局河南分局 Simulation test system and method for waterproof sealing material under hydraulic pressure working condition

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202853986U (en) * 2012-11-05 2013-04-03 南京化工职业技术学院 Manual type water pressure testing system for pressure vessel
KR20130076340A (en) * 2011-12-28 2013-07-08 대우조선해양 주식회사 Strength test apparatus of insulation box for cargo containment
CN203203879U (en) * 2013-04-12 2013-09-18 甘肃容和集团光电科技有限公司 Water pressure tester for tunnel lamp shell
CN203534912U (en) * 2013-06-25 2014-04-09 中建安装工程有限公司工程公司 Pipeline pressure test device
CN103728180A (en) * 2013-06-27 2014-04-16 四川海普流体技术有限公司 Integrated pressure test equipment convenient to use
CN203798682U (en) * 2014-05-09 2014-08-27 山东电力建设第二工程公司 Concrete pipe rack expansion joint hydrostatic tester
CN203965255U (en) * 2014-07-28 2014-11-26 国家海洋标准计量中心 Metering-type hydrostatic pressure pilot system
CN204116150U (en) * 2014-09-04 2015-01-21 上海马力索精密机械有限公司 Jacket water compression testing device
CN204944762U (en) * 2015-09-09 2016-01-06 新疆国统管道股份有限公司 PCCP steel cylinder sealing hydrostatic test machine
CN206002393U (en) * 2016-08-04 2017-03-08 江苏恒神股份有限公司 A kind of hydrostatic test special tooling

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130076340A (en) * 2011-12-28 2013-07-08 대우조선해양 주식회사 Strength test apparatus of insulation box for cargo containment
CN202853986U (en) * 2012-11-05 2013-04-03 南京化工职业技术学院 Manual type water pressure testing system for pressure vessel
CN203203879U (en) * 2013-04-12 2013-09-18 甘肃容和集团光电科技有限公司 Water pressure tester for tunnel lamp shell
CN203534912U (en) * 2013-06-25 2014-04-09 中建安装工程有限公司工程公司 Pipeline pressure test device
CN103728180A (en) * 2013-06-27 2014-04-16 四川海普流体技术有限公司 Integrated pressure test equipment convenient to use
CN203798682U (en) * 2014-05-09 2014-08-27 山东电力建设第二工程公司 Concrete pipe rack expansion joint hydrostatic tester
CN203965255U (en) * 2014-07-28 2014-11-26 国家海洋标准计量中心 Metering-type hydrostatic pressure pilot system
CN204116150U (en) * 2014-09-04 2015-01-21 上海马力索精密机械有限公司 Jacket water compression testing device
CN204944762U (en) * 2015-09-09 2016-01-06 新疆国统管道股份有限公司 PCCP steel cylinder sealing hydrostatic test machine
CN206002393U (en) * 2016-08-04 2017-03-08 江苏恒神股份有限公司 A kind of hydrostatic test special tooling

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
丁凯等: "《金属结构类(制造与安装)》", 31 March 2010 *

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106840896A (en) * 2017-01-17 2017-06-13 江苏科技大学 One kind carries Visualized Flexible Pressure chamber hydrostatic test device
CN106840896B (en) * 2017-01-17 2019-09-27 江苏科技大学 One kind having Visualized Flexible Pressure chamber hydrostatic test device
CN108287064A (en) * 2017-12-28 2018-07-17 沪东重机有限公司 A kind of pressure test method of diesel air cooler bracket
CN108469382A (en) * 2018-04-12 2018-08-31 江苏恒神股份有限公司 Carbon fibre composite connector hydraulic pressure test fixture and its construction design method
CN108469382B (en) * 2018-04-12 2023-08-18 江苏恒神股份有限公司 Hydraulic test tool for carbon fiber composite connector and structural design method thereof
CN109115618A (en) * 2018-07-12 2019-01-01 中国水利水电科学研究院 A kind of test device and test method for pancake rubber bag tank product bearing capacity
CN109115618B (en) * 2018-07-12 2020-12-11 中国水利水电科学研究院 Testing device and testing method for pressure bearing capacity of flat rubber bag product
CN112161873A (en) * 2020-09-16 2021-01-01 福建省特种设备检验研究院 Hydrostatic pressure test device of robot
CN112161873B (en) * 2020-09-16 2023-05-26 福建省特种设备检验研究院 Hydrostatic pressure test device of robot
CN112461673A (en) * 2020-11-25 2021-03-09 南水北调中线干线工程建设管理局河南分局 Simulation test system and method for waterproof sealing material under hydraulic pressure working condition

Similar Documents

Publication Publication Date Title
CN106092759A (en) A kind of hydrostatic test special tooling and hydrostatic test method
CN101598624B (en) High-efficiency high pressure gas leak detection method
CN105181475B (en) A kind of impulse test system of servo electric jar supercharging
CN2901281Y (en) Multifunction high pressure device safety property detector
CN208653742U (en) It is a kind of sealing and the testing integrated machine of pulse
CN101598623A (en) A kind of leak detection tool that is used for the gases at high pressure leak hunting method
CN104100581B (en) Pressurized cylinder and pressure testing supercharging device
RU2416075C1 (en) Compressed air loading plant of pressurised fuselage of aircraft during endurance test
CN203798681U (en) Hydraulic pipe strength test system
CN103711688B (en) The self-tightening sealing of a kind of ultrahigh pressure pump head body self intensification and stress test device
CN104122042B (en) A kind of voltage-withstand test method of major diameter welding structure metallic conduit
CN105890845A (en) Pipeline high strength and tightness test fixture and method
CN110987646A (en) Thin-wall double-cavity common-bottom structure storage tank pressure-bearing test equipment and method
CN105300614B (en) A kind of automobile-used LNG gas cylinders multifunction valve test system and test method
CN206002393U (en) A kind of hydrostatic test special tooling
CN203685548U (en) Self-tightening seal and stress testing device for autofrettage of ultrahigh-pressure pump head
CN109406063A (en) A kind of pressure testing device of small dimension y-type filter body
CN207278600U (en) A kind of supercharging device suitable for underwater Burning rate testing system
CN106503303B (en) A kind of composite material enhancing metallic conduit design pressure calculation method
CN101598625B (en) Tracer gas accumulator applied in high pressure gas leak detection method
CN103406724B (en) A kind of process strengthening pressure-resistance structure bearing capacity
CN201322706Y (en) Pressure testing device
CN107387499A (en) A kind of hydraulic means suitable for underwater sound emission Burning rate testing system
CN204556177U (en) Gas cylinder steam mixing pressure testing machine
CN209043539U (en) A kind of pressure testing device of small dimension y-type filter body

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20161109

RJ01 Rejection of invention patent application after publication