CN106085575A - Water-based metal cutting fluid and preparation method thereof - Google Patents

Water-based metal cutting fluid and preparation method thereof Download PDF

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Publication number
CN106085575A
CN106085575A CN201610516662.3A CN201610516662A CN106085575A CN 106085575 A CN106085575 A CN 106085575A CN 201610516662 A CN201610516662 A CN 201610516662A CN 106085575 A CN106085575 A CN 106085575A
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parts
agent
water
metalworking fluid
active component
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王会镇
陈明军
刘家琴
田福宁
宋贤锋
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Xihua University
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Xihua University
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08Inorganic acids or salts thereof
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    • C10M2201/087Boron oxides, acids or salts
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    • C10M2207/402Castor oils
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    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • C10M2215/222Triazines
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    • C10M2215/22Heterocyclic nitrogen compounds
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
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    • C10M2223/04Phosphate esters
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/22Metal working with essential removal of material, e.g. cutting, grinding or drilling

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  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
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  • Lubricants (AREA)

Abstract

The invention discloses a water-based metal cutting fluid and a preparation method thereof, wherein the water-based metal cutting fluid comprises the following raw materials in parts by weight: 15-30 parts of base oil; 0.5-20% of emulsifier; 3-20 parts of an antirust agent; 2-10 parts of oleic acid; 0.5-20 parts of active component; 40-50 parts of water; 0.3-0.5 part of bactericide; 1-1.5 parts of a penetrating agent; 0.02-0.1 part of defoaming agent, and the preparation method comprises the following steps: heating the base oil to 50-60 ℃, adding the emulsifier, continuously heating to 80 ℃, and stirring for 30 min; heating to 90 deg.C, and stirring for 20 min; adding active components, stirring for 30min, adding oleic acid, stirring for 20min, and cooling to 40 deg.C; and (3) obtaining a mixture, adding the mixture into a mixed solution of an antirust agent, a penetrating agent and water, stirring for 1h, then adding a bactericide and a defoaming agent, and stirring for 1-3 h to obtain the water-based metal cutting fluid. The water-based metal cutting fluid composition disclosed by the invention contains a novel active component benzotriazole derivative, and has the outstanding lubricating property and hard water resistance stability, and the benzotriazole derivative, the emulsifier, the lubricant and the defoamer play a role together.

Description

A kind of aqua type metalworking fluid and preparation method thereof
Technical field
The present invention relates to a kind of metal working fluid, especially a kind of aqua type metalworking fluid and preparation method thereof.
Background technology
Cutting fluid is a kind of important industrial type fluid, may be used for playing in metal cutting and process of metal working cold But, lubricate and the effect that prevents workpiece from getting rusty.The metal of one fine quality should have lubrication, cool down, clean and environmental protection, The performance such as nontoxic.Present stage Novel cutting liquid component and formula remain the focus of scientific research.As patent CN102268318B is " water base Cutting fluid composite and preparation method thereof " disclosed in cutting fluid contain newly synthesized phosphate amine salt class active component, simultaneously with The components such as base oil, emulsifying agent, antirust agent jointly act on and obtain the cutting fluid that resistance to hard water is strong.Patent CN1002736324A Cutting fluid disclosed in " preparation method of a kind of rust preventive cutting fluid " contain machinery oil, oleic acid, alkenyl succinic acid, surfactant, The components such as boric acid, mixing hydramine, have the advantage of low cost, excellent performance, environmental protection, low toxicity.
Summary of the invention
It is an object of the invention to solve at least the above and/or defect, and at least will be described later excellent is provided Point.
In order to realize according to object of the present invention and further advantage, it is provided that a kind of aqua type metalworking fluid, its It is characterised by, including the raw material of following weight portion: base oil 15-30 part;Emulsifying agent 0.5-20 part;Antirust agent 3-20 part;Oleic acid 2-10 part;Active component 0.5-20 part;Water 40-50 part;Antibacterial 0.3-0.5 part;Penetrating agent 1-1.5 part;Defoamer 0.02- 0.1 part.
Preferably, any one during described base oil is paraffin base oil, naphthenic base oils, synthetic base oil Kind;
Described emulsifying agent is oleic acid diethyl amide, alkylolamides phosphate ester, C5-C25Fatty alcohol-polyoxyethylene ether in Any one;
Described antirust agent is the group of one or more in citric acid, borate, hydramine, sodium benzoate, ammonium molybdate, carbamide Close;
Described oleic acid is the group of one or more in ricinoleic acid, palmitoleic acid, oleic acid, linoleic acid, tall oil acid Close;
Described antibacterial be containing s-triazine, isothiazolone, benzene oxygen alcohols, morpholine chemical constituent in one;
Described penetrating agent is any one in propandiol butyl ether, butyl glycol ether, diethylene glycol ether;
Described defoamer is any one in polyethers defoamer, emulsified silicone oil, phosphate ester;
Described active component is that the molecular formula of Benzotriazole Derivative is:
Wherein, X is CH3(CH2)16COO(CH2CH2O)n-、CH3(CH2)10COO(CH2CH2O)n-、CH3(CH2)7CH=CH (CH2)7COO(CH2CH2O)nOne in-, described n=1-10.
The present invention also provides for the preparation method of a kind of above-mentioned aqua type metalworking fluid, it is characterised in that including: take base Plinth oil is heated to 50~60 DEG C, adds emulsifying agent, continues to be heated to 80 DEG C, stirs 30min;It is warmed up to 90 DEG C, continues stirring 20min;Add active component, stir 30min, add oleic acid and continue stirring 20min, cool to 40 DEG C;Obtain mixture, will be mixed Compound adds in the mixed liquor of antirust agent, penetrating agent and water, and stirs 1h, is subsequently adding antibacterial, defoamer, stirs 1~3h, Obtain aqua type metalworking fluid;
Preferably, the composition of aqua type metalworking fluid also includes: dispersant 0.1-0.5 part;Extreme pressure anti-wear additives 0.05- 0.1 part;Fermentation liquid 1~3 parts;Antisettling agent 1~3 parts;
Described dispersant is 1-ethyl-3-methylimidazole acetate, chlorination 1-butyl-3-Methylimidazole., 1-butyl-3-first Any one in base tetrafluoroborate, 1-hexyl-3-methylimidazolium nitrate, 1-ethyl-3-methyllimidazolium bromide.
Described extreme pressure anti-wear additives is the one in sodium metaborate, potassium metaborate and three potassium borates;
Described antisettling agent is dodecylbenzene sodium sulfonate, quaternary ammonium salt high-molecular copolymer, anionic carboxylic acid copolymer, non- One in ion polyurethanes.
Preferably, described antirust agent includes the raw material of following weight portion: inositol hexaphosphate 40-60 part, 1-hydroxy benzenes And triazole 20~25 parts, Butylated hydroxyanisole 6~8 parts, polyhydric alcohol 5~8 parts, tripolycyanamide 1~3 parts, poly-aspartate 1~ 3 parts, fatty acid alkanol amides 5~10 parts, oxalic acid 1~5 parts, chitosan 5~10 parts, water 50~80 parts.
Preferably, described defoamer includes the raw material of following weight portion: polypropylene glycol sodium stearate 20~30 parts, isopropyl Alcohol 6~8 parts, epoxychloropropane 5~8 parts, liquid paraffin 10~20 parts, ethylenedistearamide 10~15 parts, calcium chloride 5~8 Part, Carboxymethyl cellulose sodium 3~5 parts, potassium iodide 1~3 parts, lecithin 1~3 parts, iron chloride 1~3 parts, water 20~30 parts.
The present invention also provides for the preparation method of a kind of above-mentioned aqua type metalworking fluid, including: take base oil and be heated to 50~60 DEG C, add emulsifying agent, continue to be heated to 80 DEG C, stir 30min;It is warmed up to 90 DEG C, adds antisettling agent while stirring, Continue stirring 20min;Add active component, stir 30min, add oleic acid and continue stirring 20min, cool to 40 DEG C;Mixed Compound, feeds the mixture in the mixed liquor of antirust agent, penetrating agent, dispersant, fermentation liquid and water, and stirs 1h, be subsequently adding Antibacterial, defoamer, extreme pressure anti-wear additives, stir 1~3h, obtain aqua type metalworking fluid.
Preferably, described active component is Benzotriazole Derivative, and its molecular formula is:
Wherein, X is CH3(CH2)16COO(CH2CH2O)n-、CH3(CH2)10COO(CH2CH2O)n-、CH3(CH2)7CH=CH (CH2)7COO(CH2CH2O)nOne in-, described n=1-10;
The preparation method of described active component is: by weight, 15~20 parts of 5-carboxy benzotriazoles are dissolved in 80~ In 120 parts of solvents, heating and temperature control is at 50-60 DEG C while stirring, to be dissolved uniformly after, add 40~60 parts of polymerization degree n= One in the Polyethylene Glycol monostearate of 1-10, polyethylene glycol monooleate or Polyethylene Glycol mono laurate fat, adds The p-methyl benzenesulfonic acid of 1.5~2 parts, is warming up to backflow, maintains reaction 1~3 hour, and in water knockout drum during anhydrous generation, decompression is steamed Evaporate removing solvent and obtain active component.
Preferably, described fermentation liquid preparation method be: by weight, take starch 30~50 parts, Rhizoma amorphophalli powder 20~ 30 parts, molasses 5~10 parts, bagasse 5~10 parts, fucoidin 3~5 parts, ammonium molybdate 5~8 parts, sodium selenate 3~5 parts, water 50 ~80 parts, add fermentation tank and stir;Then use ultraviolet that the fermented feed liquid in fermentation tank is carried out sterilization processing, ultraviolet Adding leaven 6~8 parts after having sterilized, and stir, then carry out first stage fermentation, fermentation jar temperature is maintained at 22 ~25 DEG C, airtight stirring every day 10-15min during first stage fermentation, not can opening venting, continue 2~3 days, then enter Row second stage is fermented, and fermentation jar temperature is maintained at 26~30 DEG C, and during second stage fermentation, every day opens fermentation tank and enters Row venting, and stirring 5~8min simultaneously, continue 8~10 days, complete fermentation, then filter, remove filtering residue, obtain fermentation liquid;Institute The wavelength stating ultraviolet is 180-280nm, and the ultraviolet-sterilization time is 25~30min;
Preferably, described leaven is mixed by the seed liquor of following weight portion: bacillus bifidus 15~20 parts, pentose Lactobacillus 6~10 parts, Candida utilis 5~10 parts, white light color streptomycete 10~18 parts, trichoderma reesei 15~20 parts, unwrapping wire Bacterium 20~25 parts.
The pH of the aqua type metalworking fluid that the present invention obtains is 6.5-8, and the use temperature of aqua type metalworking fluid is 5-50℃。
The present invention at least includes following beneficial effect: the water-base metal coolant composition of the present invention, due to containing novel Active component Benzotriazole Derivative, together plays a role with emulsifying agent, lubricant, defoamer, have prominent lubricity and Hard water resistance stability, is attached to effective group of antirust agent Yu emulsifying agent in a molecule by chemical synthesis simultaneously, makes One component has emulsifying and antirust effect concurrently simultaneously.By screening best composition, obtain function admirable, low cost, environmental protection Aqua type cutting fluid, it can significantly improve the stability of cutting fluid, illustrate that it has preferable emulsifying capacity, workpiece corrosion journey Degree substantially alleviates, and good antirust ability has been described, hence it is evident that reduces the abrasion of workpiece, illustrates that utensil has preferable lubricity.With Time this cutting fluid also have prevent workpiece oxidation, little to harm, be unlikely to deteriorate, reduce the processing advantage such as noise.
Part is embodied by the further advantage of the present invention, target and feature by description below, and part also will be by this Invention research and practice and be understood by the person skilled in the art.
Detailed description of the invention:
Below in conjunction with embodiment, the present invention is described in further detail, to make those skilled in the art with reference to description Word can be implemented according to this.
Should be appreciated that used herein such as " have ", " comprising " and " including " term do not allot one or many Other element individual or the existence of a combination thereof or interpolation.
Embodiment 1:
A kind of aqua type metalworking fluid, including following raw material: base oil 28g;Emulsifying agent 2.5g;Antirust agent 4g;Oleic acid 4.5g;Active component 5g;Water 54.48g;Antibacterial 0.5g;Penetrating agent 1g;Defoamer 0.02g;
The preparation method of described aqua type metalworking fluid, including: take base oil and be heated to 60 DEG C, add emulsifying agent, Continue to be heated to 80 DEG C, stir 30min;It is warmed up to 90 DEG C, continues stirring 20min;Add active component, stir 30min, add Oleic acid continues stirring 20min, cools to 40 DEG C;Obtain mixture, feed the mixture into the mixed liquor of antirust agent, penetrating agent and water In, and stir 1h, it is subsequently adding antibacterial, defoamer, stirs 1h, obtain aqua type metalworking fluid;
Described base oil 150SN base oil;Described emulsifying agent is AEO-30;Described antirust agent is sodium benzoate and the 2g of 2g Triethanolamine mix;Described oleic acid is palmitoleic acid OL-7519;Described antibacterial is triazine and the 0.3g of 0.2g Quinoline mixes;Described penetrating agent is propandiol butyl ether;Described defoamer is emulsified silicone oil;
The preparation method of described active component is: 5-carboxy benzotriazole 16.31g (163.14) is dissolved in 100mL first In benzene, heating and temperature control is at 50-60 DEG C while stirring, to be dissolved uniformly after, add 52gEGMS (ethylene glycol monostearate Fat), add 0.01mol p-methyl benzenesulfonic acid, be warming up to backflow, maintain reaction 1 hour, in water knockout drum during anhydrous generation, subtract Pressure is distilled off solvent and obtains active component.
Embodiment 2:
A kind of aqua type metalworking fluid, including following raw material: base oil 29g;Emulsifying agent 3.2g;Antirust agent 6g;Oleic acid 4.7g;Active component 6g;Water 49.68g;Antibacterial 0.5g;Penetrating agent 1g;Defoamer 0.02g;
The preparation method of described aqua type metalworking fluid, including: take base oil and be heated to 60 DEG C, add emulsifying agent, Continue to be heated to 80 DEG C, stir 30min;It is warmed up to 90 DEG C, continues stirring 20min;Add active component, stir 30min, add Oleic acid continues stirring 20min, cools to 40 DEG C;Obtain mixture, feed the mixture into the mixed liquor of antirust agent, penetrating agent and water In, and stir 1h, it is subsequently adding antibacterial, defoamer, stirs 1h, obtain aqua type metalworking fluid;
Described base oil 150SN base oil;Described emulsifying agent is AEO-30;Described antirust agent is sodium benzoate and the 2g of 2g Triethanolamine mix;Described oleic acid is palmitoleic acid OL-7519;Described antibacterial is triazine and the 0.3g of 0.2g Quinoline mixes;Described penetrating agent is propandiol butyl ether;Described defoamer is emulsified silicone oil;
The preparation method of described active component is: 5-carboxy benzotriazole 16.31g (163.14) is dissolved in 100mL first In benzene, heating and temperature control is at 50 DEG C while stirring, to be dissolved uniformly after, add 52gDEGMS (diethylene glycol monostearate Fat), add 0.01mol p-methyl benzenesulfonic acid, be warming up to backflow, maintain reaction 1 hour, in water knockout drum during anhydrous generation, subtract Pressure is distilled off solvent and obtains active component.
Embodiment 3:
A kind of aqua type metalworking fluid, including following raw material: base oil 29g;Emulsifying agent 3.2g;Antirust agent 5g;Oleic acid 4.7g;Active component 5g;Water 51.58g;Antibacterial 0.3g;Penetrating agent 1.2g;Defoamer 0.02g;
The preparation method of described aqua type metalworking fluid, including: take base oil and be heated to 60 DEG C, add emulsifying agent, Continue to be heated to 80 DEG C, stir 30min;It is warmed up to 90 DEG C, continues stirring 20min;Add active component, stir 30min, add Oleic acid continues stirring 20min, cools to 40 DEG C;Obtain mixture, feed the mixture into the mixed liquor of antirust agent, penetrating agent and water In, and stir 1h, it is subsequently adding antibacterial, defoamer, stirs 2h, obtain aqua type metalworking fluid;
Described base oil 150N base oil;Described emulsifying agent is OP-4;Described antirust agent is carbamide and the 2.5g of 2.5g Borate mixes;Described oleic acid is linoleic acid TZSW;Described antibacterial be the triazine of 0.1g and 0.2g morpholine mixing and Become;Described penetrating agent is propandiol butyl ether;Described defoamer is emulsified silicone oil;
The preparation method of described active component is: 5-carboxy benzotriazole 16.31g (163.14) is dissolved in 100mL first In benzene, heating and temperature control is at 50 DEG C while stirring, to be dissolved uniformly after, (PEG400 list is hard to add 52gPEG400ML Fat acid fat), add 0.01mol p-methyl benzenesulfonic acid, be warming up to backflow, maintain reaction 1 hour, treat anhydrous generation in water knockout drum Time, decompression is distilled off solvent and obtains active component.
The reaction expression that wherein prepared by the active component of embodiment 1~3 is:
Embodiment 4:
A kind of aqua type metalworking fluid, including following raw material: base oil 29g;Emulsifying agent 4.3g;Antirust agent 3.6g;Oil Acid 5.2g;Active component 7g;Water 49.27g;Antibacterial 0.4g;Penetrating agent 1.2g;Defoamer 0.03g;
The preparation method of described aqua type metalworking fluid, including: take base oil and be heated to 60 DEG C, add emulsifying agent, Continue to be heated to 80 DEG C, stir 30min;It is warmed up to 90 DEG C, continues stirring 20min;Add active component, stir 30min, add Oleic acid continues stirring 20min, cools to 40 DEG C;Obtain mixture, feed the mixture into the mixed liquor of antirust agent, penetrating agent and water In, and stir 1h, it is subsequently adding antibacterial, defoamer, stirs 1h, obtain aqua type metalworking fluid;
Described base oil 150N base oil;Described emulsifying agent is OP-4;Described antirust agent is carbamide and the 1.8g of 1.8g Borate mixes;Described oleic acid is linoleic acid TZSW;Described antibacterial is triazine;Described penetrating agent is diethylene glycol second Ether;Described defoamer is froth breaking king CX-170;
The preparation method of described active component is: 5-carboxy benzotriazole 16.31g (163.14) is dissolved in 150mL water, Heating and temperature control is at 50 DEG C while stirring, to be dissolved uniformly after, add 52gPEG400MO (PEG400 list olein), Add 0.01mol p-methyl benzenesulfonic acid, be warming up to backflow, maintain reaction 1 hour, obtain active component.
The reaction expression that wherein prepared by the active component of embodiment 4 is:
Embodiment 5:
A kind of aqua type metalworking fluid, including following raw material: base oil 30g;Emulsifying agent 4.3g;Antirust agent 6.4g;Oil Acid 5.5g;Active component 5g;Water 47.07g;Antibacterial 0.4g;Penetrating agent 1.3g;Defoamer 0.03g;
The preparation method of described aqua type metalworking fluid, including: take base oil and be heated to 60 DEG C, add emulsifying agent, Continue to be heated to 80 DEG C, stir 30min;It is warmed up to 90 DEG C, continues stirring 20min;Add active component, stir 30min, add Oleic acid continues stirring 20min, cools to 40 DEG C;Obtain mixture, feed the mixture into the mixed liquor of antirust agent, penetrating agent and water In, and stir 1h, it is subsequently adding antibacterial, defoamer, stirs 1h, obtain aqua type metalworking fluid;
Described base oil 100SN base oil;Described emulsifying agent is MOA-3;Described antirust agent be 3.2g triethanolamine and The borate of 3.2g mixes;Described oleic acid is stearic acid SN1801;Described antibacterial is morpholine;Described penetrating agent is diethyl Glycol ether;Described defoamer is froth breaking king CX-170;
The preparation method of described active component is: 5-carboxy benzotriazole 16.31g (163.14) is dissolved in 150mL water, Heating and temperature control is at 50 DEG C while stirring, to be dissolved uniformly after, add 52gPEG400ML (PEG400 mono laurate Fat), add 0.01mol p-methyl benzenesulfonic acid, be warming up to backflow, maintain reaction 1 hour, obtain active component.
Embodiment 6:
A kind of aqua type metalworking fluid, including following raw material: base oil 30g;Emulsifying agent 5.5g;Antirust agent 6g;Oleic acid 5.5g;Active component 4g;Water 47.37g;Antibacterial 0.5g;Penetrating agent 1.1g;Defoamer 0.03g;
The preparation method of described aqua type metalworking fluid, including: take base oil and be heated to 60 DEG C, add emulsifying agent, Continue to be heated to 80 DEG C, stir 30min;It is warmed up to 90 DEG C, continues stirring 20min;Add active component, stir 30min, add Oleic acid continues stirring 20min, cools to 40 DEG C;Obtain mixture, feed the mixture into the mixed liquor of antirust agent, penetrating agent and water In, and stir 1h, it is subsequently adding antibacterial, defoamer, stirs 2h, obtain aqua type metalworking fluid;
Described base oil 150DN base oil;Described emulsifying agent is MOA-3;Described antirust agent is triethanolamine and the 3g of 3g Borate mix;Described oleic acid is stearic acid SN1801;Described antibacterial is triazine;Described penetrating agent is diethylene glycol Ether;Described defoamer is froth breaking king CX-170;
The preparation method of described active component is: 5-carboxy benzotriazole 16.31g (163.14) is dissolved in 150mL water, Heating and temperature control is at 50 DEG C while stirring, to be dissolved uniformly after, add 52gPEG400ML (PEG400 mono laurate Fat), add 0.01mol p-methyl benzenesulfonic acid, be warming up to backflow, maintain reaction 1 hour, obtain active component.
The reaction expression that wherein prepared by the active component of embodiment 5~6 is:
Embodiment 7:
A kind of aqua type metalworking fluid, including following raw material: base oil 30g;Emulsifying agent 2g;Antirust agent 12.2g;Oleic acid 3g;Active component 5g;Water 47.07g;Antibacterial 0.5g;Penetrating agent 1g;Defoamer 0.05g;Dispersant 0.1g;Extruding antiwear additive 0.1g;Fermentation liquid 1g;Antisettling agent 1g;
The preparation method of described aqua type metalworking fluid, including: take base oil and be heated to 60 DEG C, add emulsifying agent, Continue to be heated to 80 DEG C, stir 30min;It is warmed up to 90 DEG C, adds antisettling agent while stirring, continue stirring 20min;Add and live Property component, stir 30min, add oleic acid continue stirring 20min, cool to 40 DEG C;Obtain mixture, feed the mixture into antirust In the mixed liquor of agent, penetrating agent, dispersant, fermentation liquid and water, and stir 1h, be subsequently adding antibacterial, defoamer, extreme-pressure anti-wear Agent, stirs 1~3h, obtains aqua type metalworking fluid.
Described base oil is 100SN base oil;Described emulsifying agent is MOA-3;Described antirust agent is 1.5g citric acid, 8g boron Sand, 1.7g sodium benzoate, 1g ammonium molybdate mix;Described oleic acid is stearic acid SN1801;Described antibacterial is morpholine;Described Penetrating agent is diethylene glycol ether;Described defoamer includes that following raw material forms: polypropylene glycol sodium stearate 30g, isopropanol 6g, Epoxychloropropane 5g, liquid paraffin 10g, ethylenedistearamide 10g, calcium chloride 5g, Carboxymethyl cellulose sodium 3g, potassium iodide 1g, lecithin 1g, iron chloride 1g, water 20g;Described extruding antiwear additive is sodium metaborate;Described antisettling agent is detergent alkylate Sodium sulfonate;Described dispersant is 1-ethyl-3-methylimidazole acetate.
The preparation method of described fermentation liquid is: take starch 30g, Rhizoma amorphophalli powder 20g, molasses 5g, bagasse 5g, fucoidin 3g, ammonium molybdate 5g, sodium selenate 5g, water 50g, add fermentation tank and stir;Then use ultraviolet to the fermentation in fermentation tank Feed liquid carries out sterilization processing, and ultraviolet-sterilization adds leaven 6g after completing, and stirs, and then carries out first stage fermentation, Fermentation jar temperature is maintained at 25 DEG C, airtight stirring every day 10min during first stage fermentation, not can opening venting, continues 2 My god, then carrying out second stage fermentation, fermentation jar temperature is maintained at 30 DEG C, and during second stage fermentation, every day opens fermentation Tank is exitted, and stirs 5min simultaneously, continues 8 days, completes fermentation, then filters, and removes filtering residue, obtains fermentation liquid;Described The wavelength of ultraviolet is 280nm, and the ultraviolet-sterilization time is 30min;Described leaven is mixed by following seed liquor: bifid bar Bacterium 15g, Lactobacillus pentosus 6g, Candida utilis 5g, white light color streptomycete 10g, trichoderma reesei 15g, actinomycetes 20g.
The preparation method of described active component is: 5-carboxy benzotriazole 16.31g (163.14) is dissolved in 150mL water, Heating and temperature control is at 50 DEG C while stirring, to be dissolved uniformly after, add 52gPEG400ML (polyethylene glycol 200 mono laurate Fat), add 0.01mol p-methyl benzenesulfonic acid, be warming up to backflow, maintain reaction 1 hour, obtain active component.
Embodiment 8:
A kind of aqua type metalworking fluid, including following raw material: base oil 28g;Emulsifying agent 5g;Antirust agent 5g;Oleic acid 3g; Active component 5g;Water 47.07g;Antibacterial 0.5g;Penetrating agent 1g;Defoamer 0.05g;Dispersant 0.4g;Extruding antiwear additive 0.08g;Fermentation liquid 2g;Antisettling agent 2g;
The preparation method of described aqua type metalworking fluid, including: take base oil and be heated to 60 DEG C, add emulsifying agent, Continue to be heated to 80 DEG C, stir 30min;It is warmed up to 90 DEG C, adds antisettling agent while stirring, continue stirring 20min;Add and live Property component, stir 30min, add oleic acid continue stirring 20min, cool to 40 DEG C;Obtain mixture, feed the mixture into antirust In the mixed liquor of agent, penetrating agent, dispersant, fermentation liquid and water, and stir 1h, be subsequently adding antibacterial, defoamer, extreme-pressure anti-wear Agent, stirs 1~3h, obtains aqua type metalworking fluid.
Described base oil is 150SN base oil;Described emulsifying agent is AEO-30;Described antirust agent includes following raw material group Become: inositol hexaphosphate 40g, I-hydroxybenzotriazole 20g, Butylated hydroxyanisole 6g, polyhydric alcohol 5g, tripolycyanamide 1g, poly- Aspartic acid 1g, fatty acid alkanol amides 5g, oxalic acid 1g, chitosan 5g, water 50g;Described oleic acid is stearic acid SN1801;Described Antibacterial is morpholine;Described penetrating agent is diethylene glycol ether;Described defoamer includes that following raw material forms: polypropylene glycol is stearic Acid sodium 30g, isopropanol 7g, epoxychloropropane 6g, liquid paraffin 15g, ethylenedistearamide 13g, calcium chloride 6g, methylol are fine Dimension element sodium 5g, potassium iodide 2g, lecithin 2g, iron chloride 2g, water 20g;Described extruding antiwear additive is sodium metaborate;Described anti-precipitation Agent is dodecylbenzene sodium sulfonate;Described dispersant is 1-ethyl-3-methylimidazole acetate.
The preparation method of described fermentation liquid is: take starch 50g, Rhizoma amorphophalli powder 25g, molasses 8g, bagasse 8g, fucoidin 4g, ammonium molybdate 8g, sodium selenate 4g, water 60g, add fermentation tank and stir;Then use ultraviolet to the fermentation in fermentation tank Feed liquid carries out sterilization processing, and ultraviolet-sterilization adds leaven 8g after completing, and stirs, and then carries out first stage fermentation, Fermentation jar temperature is maintained at 23 DEG C, airtight stirring every day 10min during first stage fermentation, not can opening venting, continues 2 My god, then carrying out second stage fermentation, fermentation jar temperature is maintained at 30 DEG C, and during second stage fermentation, every day opens fermentation Tank is exitted, and stirs 5min simultaneously, continues 8 days, completes fermentation, then filters, and removes filtering residue, obtains fermentation liquid;Described The wavelength of ultraviolet is 280nm, and the ultraviolet-sterilization time is 30min;Described leaven is mixed by following seed liquor: bifid bar Bacterium 20g, Lactobacillus pentosus 8g, Candida utilis 8g, white light color streptomycete 15g, trichoderma reesei 18g, actinomycetes 22g.At this The cutting fluid of invention adds bionic acid, it is possible to significantly improve lubricity and the stability of its cutting.
The preparation method of described active component is: 5-carboxy benzotriazole 16.31g (163.14) is dissolved in 100mL first In benzene, heating and temperature control is at 50 DEG C while stirring, to be dissolved uniformly after, add 52gDEGMS (diethylene glycol monostearate Fat), add 0.01mol p-methyl benzenesulfonic acid, be warming up to backflow, maintain reaction 1 hour, in water knockout drum during anhydrous generation, subtract Pressure is distilled off solvent and obtains active component.
In order to the effect of the present invention is described, inventor provides comparative experiments as follows:
Comparative example 1:
It is not added with active component, complete with embodiment 1 of remaining parameter in the preparation process of aqua type metalworking fluid Exactly the same, technical process is the most identical.
Comparative example 2:
It is not added with active component, complete with embodiment 2 of remaining parameter in the preparation process of aqua type metalworking fluid Exactly the same, technical process is the most identical.
Comparative example 3:
It is not added with active component, complete with embodiment 3 of remaining parameter in the preparation process of aqua type metalworking fluid Exactly the same, technical process is the most identical.
Comparative example 4:
By active component 3g dodecyl sodium sulfate (SDS) and 4g coconut palm in the preparation process of aqua type metalworking fluid Seed oil diglycollic amide (LDEA) replaces, and remaining parameter is identical with embodiment 4, and technical process is the most identical.
Comparative example 5:
In the preparation process of aqua type metalworking fluid by active component 2.5g diisopropanolamine (DIPA) and 2.5g peregal- 3 replace, and remaining parameter is identical with embodiment 5, and technical process is the most identical.
To embodiment 1~8 and the aqua type metalworking fluid for preparing of comparative example 1~5 carry out stability, rust-preventing characteristic and Lubricity is tested;
The method of stability test is: take the aqua type cutting fluid 10g hardness of preparation be 500,800, the water of 1200ppm Dilution, concussion shakes up, and takes 100mL diluent in graded tube, places 24h and observes the volume separating out soap layer.
The method of rustless property test is: take the water that aqua type cutting fluid 100g hardness the is 800ppm dilution of preparation, Taking the alloy workpiece polished and immerse taking-up after 1min in diluent, stand in air, keeping temperature is 30 DEG C ± 2 DEG C, humidity It is 65 ± 2%, observes workpiece corrosion situation.
The method of greasy property test is: take the water that aqua type cutting fluid 100g hardness the is 800ppm dilution of preparation, The test of maximum nonseizure load PB value is carried out according to GB GB/T3142-1982.
Embodiment 1~5 and comparative example 1~5 stability of aqua type metalworking fluid, rust-preventing characteristic and the lubrication that prepare Property test result as shown in table 2;
Wherein, table 1 lists embodiment 1~6 and the consumption of each composition of comparative example 1~5;
Table 1
Table 2
From Table 2, it can be seen that owing to have employed the active component of the present invention in example 1~6, its aqua type prepared is cut Cut the stability of liquid, rust-preventing characteristic and lubricity and be significantly higher than in comparative example 1~5 the aqua type cutting fluid of preparation.Use the present invention Obtained aqua type metalworking fluid has good rust-preventing characteristic, lubricity and stability, and indices can meet workpiece The demand of processing.
Although embodiment of the present invention are disclosed as above, but it is not restricted in description and embodiment listed Using, it can be applied to various applicable the field of the invention completely, for those skilled in the art, and can be easily Realizing other amendment, therefore under the general concept limited without departing substantially from claim and equivalency range, the present invention does not limit In specific details with shown here as the example with description.

Claims (10)

1. an aqua type metalworking fluid, it is characterised in that include the raw material of following weight portion: base oil 15-30 part;Emulsifying Agent 0.5-20 part;Antirust agent 3-20 part;Oleic acid 2-10 part;Active component 0.5-20 part;Water 40-50 part;Antibacterial 0.3-0.5 Part;Penetrating agent 1-1.5 part;Defoamer 0.02-0.1 part.
2. aqua type metalworking fluid as claimed in claim 1, it is characterised in that
Described base oil is any one in paraffin base oil, naphthenic base oils, synthetic base oil;
Described emulsifying agent is oleic acid diethyl amide, alkylolamides phosphate ester, C5-C25Fatty alcohol-polyoxyethylene ether in appoint Meaning one;
Described antirust agent is the combination of one or more in citric acid, borate, hydramine, sodium benzoate, ammonium molybdate, carbamide;
Described oleic acid is the combination of one or more in ricinoleic acid, palmitoleic acid, oleic acid, linoleic acid, tall oil acid;
Described antibacterial be containing s-triazine, isothiazolone, benzene oxygen alcohols, morpholine chemical constituent in one;
Described penetrating agent is any one in propandiol butyl ether, butyl glycol ether, diethylene glycol ether;
Described defoamer is any one in polyethers defoamer, emulsified silicone oil, phosphate ester;
Described active component is that the molecular formula of Benzotriazole Derivative is:
Wherein, X is CH3(CH2)16COO(CH2CH2O)n-、CH3(CH2)10COO(CH2CH2O)n-、CH3(CH2)7CH=CH (CH2)7COO(CH2CH2O)nOne in-, described n=1-10.
3. the preparation method of an aqua type metalworking fluid as claimed in claim 1 or 2, it is characterised in that including: take base Plinth oil is heated to 50~60 DEG C, adds emulsifying agent, continues to be heated to 80 DEG C, stirs 30min;It is warmed up to 90 DEG C, continues stirring 20min;Add active component, stir 30min, add oleic acid and continue stirring 20min, cool to 40 DEG C;Obtain mixture, will be mixed Compound adds in the mixed liquor of antirust agent, penetrating agent and water, and stirs 1h, is subsequently adding antibacterial, defoamer, stirs 1~3h, Obtain aqua type metalworking fluid.
4. aqua type metalworking fluid as claimed in claim 1, it is characterised in that also include: dispersant 0.1-0.5 part;Pole Pressure antiwear additive 0.05-0.1 part;Fermentation liquid 1~3 parts;Antisettling agent 1~3 parts;
Described dispersant is 1-ethyl-3-methylimidazole acetate, chlorination 1-butyl-3-Methylimidazole., 1-butyl-3-methyl miaow Any one in azoles tetrafluoroborate, 1-hexyl-3-methylimidazolium nitrate, 1-ethyl-3-methyllimidazolium bromide.
Described extreme pressure anti-wear additives is the one in sodium metaborate, potassium metaborate and three potassium borates;
Described antisettling agent is dodecylbenzene sodium sulfonate, quaternary ammonium salt high-molecular copolymer, anionic carboxylic acid copolymer, nonionic One in polyurethanes.
5. aqua type metalworking fluid as claimed in claim 1, it is characterised in that described antirust agent includes following weight portion Raw material: inositol hexaphosphate 40-60 part, I-hydroxybenzotriazole 20~25 parts, Butylated hydroxyanisole 6~8 parts, polyhydric alcohol 5 ~8 parts, tripolycyanamide 1~3 parts, poly-aspartate 1~3 parts, fatty acid alkanol amides 5~10 parts, oxalic acid 1~5 parts, chitosan 5~10 parts, water 50~80 parts.
6. aqua type metalworking fluid as claimed in claim 1, it is characterised in that described defoamer includes following weight portion Raw material: polypropylene glycol sodium stearate 20~30 parts, isopropanol 6~8 parts, epoxychloropropane 5~8 parts, liquid paraffin 10~20 parts, Ethylenedistearamide 10~15 parts, calcium chloride 5~8 parts, Carboxymethyl cellulose sodium 3~5 parts, potassium iodide 1~3 parts, lecithin 1 ~3 parts, iron chloride 1~3 parts, water 20~30 parts.
7. the preparation method of the aqua type metalworking fluid as described in any one of claim 4~6, it is characterised in that bag Include: take base oil and be heated to 50~60 DEG C, add emulsifying agent, continue to be heated to 80 DEG C, stir 30min;It is warmed up to 90 DEG C, while stir Mix limit and add antisettling agent, continue stirring 20min;Add active component, stir 30min, add oleic acid and continue stirring 20min, Cool to 40 DEG C;Obtain mixture, feed the mixture in the mixed liquor of antirust agent, penetrating agent, dispersant, fermentation liquid and water, And stir 1h, it is subsequently adding antibacterial, defoamer, extreme pressure anti-wear additives, stirs 1~3h, obtain aqua type metalworking fluid.
8. the preparation method of aqua type metalworking fluid as claimed in claim 7, it is characterised in that described active component is benzene And triazole derivatives, its molecular formula is:
Wherein, X is CH3(CH2)16COO(CH2CH2O)n-、CH3(CH2)10COO(CH2CH2O)n-、CH3(CH2)7CH=CH (CH2)7COO(CH2CH2O)nOne in-, described n=1-10;
The preparation method of described active component is: by weight, and 15~20 parts of 5-carboxy benzotriazoles are dissolved in 80~120 parts In solvent, heating and temperature control is at 50-60 DEG C while stirring, to be dissolved uniformly after, add 40~60 parts of polymerization degree n=1-10's One in Polyethylene Glycol monostearate, polyethylene glycol monooleate or Polyethylene Glycol mono laurate fat, adds 1.5~2 The p-methyl benzenesulfonic acid of part, is warming up to backflow, maintains reaction 1~3 hour, and in water knockout drum during anhydrous generation, decompression is distilled off Solvent obtains active component.
9. the preparation method of aqua type metalworking fluid as claimed in claim 7, it is characterised in that described fermentation liquid system Preparation Method is: by weight, takes starch 30~50 parts, Rhizoma amorphophalli powder 20~30 parts, molasses 5~10 parts, bagasse 5~10 parts, brown Polysaccharides 3~5 parts, ammonium molybdate 5~8 parts, sodium selenate 3~5 parts, water 50~80 parts, add fermentation tank and stir;Then use Ultraviolet carries out sterilization processing to the fermented feed liquid in fermentation tank, and ultraviolet-sterilization adds leaven 6~8 parts after completing, and stirs Uniformly, then carrying out first stage fermentation, fermentation jar temperature is maintained at 22~25 DEG C, and during first stage fermentation, every day is close Closing stirring 10-15min, not can opening venting, continue 2~3 days, then carry out second stage fermentation, fermentation jar temperature is maintained at 26 ~30 DEG C, during second stage fermentation, every day opens fermentation tank and exits, and stirring 5~8min simultaneously, continues 8~10 My god, complete fermentation, then filter, remove filtering residue, obtain fermentation liquid;The wavelength of described ultraviolet is 180-280nm, ultraviolet-sterilization Time is 25~30min.
10. the preparation method of aqua type metalworking fluid as claimed in claim 9, it is characterised in that described leaven by with The seed liquor of lower weight portion mixes: bacillus bifidus 15~20 parts, Lactobacillus pentosus 6~10 parts, Candida utilis 5~10 Part, white light color streptomycete 10~18 parts, trichoderma reesei 15~20 parts, actinomycetes 20~25 parts.
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CN116285916A (en) * 2023-03-21 2023-06-23 西南石油大学 Metal drag reducer for drilling and grinding bridge plug operation and preparation method thereof
CN116606686A (en) * 2023-05-22 2023-08-18 中国科学院兰州化学物理研究所 Water-based total-synthesis metal cutting fluid and preparation method thereof
CN117568090A (en) * 2023-11-16 2024-02-20 俄美达(武汉)有限公司 Semiconductor alloy target cutting fluid and preparation method thereof
CN117568090B (en) * 2023-11-16 2024-04-30 俄美达(武汉)有限公司 Semiconductor alloy target cutting fluid and preparation method thereof

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