A kind of intelligent storage equipment and control method thereof
Technical field
The present invention relates to storage technique, particularly to a kind of intelligent storage equipment and control method thereof.
Background technology
Along with the development of science and technology, the intellectually and automatically of storage is more and more universal.There is various employing at present
Robot carries out the storage facilities of automatization's stock picking, but the inadequate science of global design of current automatic warehouse equipment is closed
, there is many deficiencies in reason.First it is tunnel robot deficiency in terms of power supply;It uses stay-supported and powers, and needs to drag
A power cable walking mobile, inconvenience very, move distance receives limitation, and cable itself the most easily stumbles east
West, affects the operation of tunnel robot;And, it is simpler and cruder that current tunnel robot there is also horizontal mobile mechanism, does not has
Increase and guide and stabilizing measures, cause tunnel robot during moving horizontally, overall unstable, left and right skew easily occurs
Etc. phenomenon.Next to that the structure of storage facilities itself is unreasonable, it is impossible to carry out standardizing, intelligent management, thus realize storage
The docking of equipment and ERP management system with associate.And current storage facilities cannot be accomplished that blocking ground is assembled and extend, according to
Need to set up sufficiently large storage space rapidly.It addition, current storage facilities is in dust-proof, waterproof, protection against rodents, antitheft, ventilation
Etc. aspect also could be improved.
Summary of the invention
For above-mentioned deficiency, it is an object of the invention to, it is provided that a kind of intelligent storage equipment.The purpose of the present invention also exists
In, it is provided that for the control method of described intelligent storage equipment.
The technical solution used in the present invention is: a kind of intelligent storage equipment, including storage rack and tunnel robot, described
Storage rack is provided with multiple storage position and the space for tunnel robot movable, it is characterised in that: described tunnel robot
Being provided with chute current collector, described storage rack is provided with the power supply chute line of access industrial electricity consumption, described chute current collector with
Power supply chute line coupling contact, powers for tunnel robot.
Preferably, described tunnel robot is provided with industrial computer control system power distribution cabinet;Described chute current collection
Device includes chute current collector contact and chute current collector outfan;Wherein, described chute current collector passes through chute current collector contact
With power supply chute line coupling contact, described chute current collector is by chute current collector outfan and industrial computer control system distribution
Cabinet is of coupled connections.
Preferably, being provided with and move horizontally pulley bottom described tunnel robot, described storage rack is provided with
Move horizontally track, described in move horizontally pulley and match with moving horizontally track, so that tunnel robot is by moving horizontally
Pulley moves horizontally along moving horizontally track.
Preferably, being provided with and move horizontally gear bottom described tunnel robot, described storage rack is provided with
Move horizontally tooth bar, described in move horizontally gear and be meshed with moving horizontally tooth bar.
Preferably, described tunnel robot is provided with at least two and moves horizontally the bearing that gets on the right track, described storage
Shelf are provided with to move horizontally and get on the right track, described in move horizontally to get on the right track to be placed in move horizontally and get on the right track between bearing, so that lane
Pipeline robot moves horizontally along moving horizontally to get on the right track by moving horizontally the bearing that gets on the right track.
Preferably, the quantity moving horizontally the bearing that gets on the right track described in is four.
Preferably, described storage rack is two rows, and often row arranges multiple storage position, forms tunnel machine between two rows
The activity space of device people.
Preferably, described storage rack is provided with waterproof ceiling, and the cross section of this waterproof ceiling becomes herringbone, lid
It is located at the top of storage rack;Described storage rack is additionally provided with out warehouse-in mouth so that goods passes in and out;Described storage rack also sets
Being equipped with least one set scavenger fan, this group scavenger fan is oppositely arranged on the both sides of storage rack, to form ventilation passage;Described
Storage rack is additionally provided with explosion-proof lamp and monitoring camera.
A kind of control method for described intelligent storage equipment, it is characterised in that comprise the steps:
(1) setting up warehousing management hardware system, this warehousing management hardware system includes that the operating instruction being located at tunnel robot is real
Executing end and the warehousing management end being located at outside storage rack, running control end is industrial computer control system power distribution cabinet, and it includes
Industrial computer and radio transmitting device, warehousing management end passes through wireless connections phase with the operating instruction enforcement end of tunnel robot
Coordinate mutually so that tunnel robot works;
(2) open a position, authorize department or authorize role people to log in warehousing management module by the office computer of warehousing management end, it is thus achieved that
Corresponding authority, then sets up electronics list of opening a position, and after approver examines, warehouse keeper sets up goods information, and this goods is believed
Breath includes the unique bar code generated by bar code printer, position that this bar code correspondence storage rack is uniquely stored in a warehouse;
(3) going out to put in storage, warehouse keeper logs in warehousing management module by the office computer of warehousing management end, and operation sends finger
Order, after tunnel robot receives instruction by radio transmitting device, transports the goods going out to put in storage mouth on storage rack
Corresponding storage position, or the goods of storage position corresponding on storage rack is transported out warehouse-in mouth;Wherein, operation sends instruction and includes
Input barcode number, or number with barcode scanner scanning barcode;
Preferably, in step (1), described industrial computer is built-in with control and processing module, described warehousing management end bag
Including office computer, bar code printer and barcode scanner, described office computer is built-in with warehousing management module;Described warehousing management
End also includes fingerprint-collecting device;
Preferably, in step (2), both racks is stored in a warehouse by tunnel robot, and to carry out numerical control coordinate fixed for the position of position
Position, tunnel robot, by the storing goods of clamp/glue case class, automatically takes to storage position, controls the software storage position to shelf
Carry out storage position and do data coordinates location, carry out control tunnel, numerical control auto-partition robot and Mei Ge district is deposited automatically
Take, be transported to the appointment position of shelf.
Preferably, in step (2), (3), logged in the warehousing management module of office computer by fingerprint authentication, obtain
Obtain corresponding authority.
Preferably, also including step (4) record, office computer formed data of putting in storage opening a position, going out are automatic
Store, and record into data base, meanwhile, adjust data of putting in storage, generate list.
The invention have the advantages that
One, tunnel robot is corresponding with power supply chute line by chute current collector contact, carries out contact and powers, and self need not
Dilatory power cable so that its structure is more scientific and reasonable, and range ability is longer, the speed of service faster, and is directly got rid of and is dragged
Draw the inconvenience that power cable is brought.
Two, tunnel robot is matched with track by pulley, carries out carrying and the guiding of tunnel robot, stable the most inclined
Move.
Three, tunnel robot is matched by wheel and rack, carries out transmission, and controlling is good, and precision is higher, and can
Realize quickly having stopped, it is often more important that, do not have situation not in place, cause the appointment that cannot navigate to specify storage position to be sat
Mark.It addition, get on the right track also by moving horizontally, move horizontally the bearing that gets on the right track and the top of tunnel robot carried out stable and draw
Lead, it is to avoid rocking or shift phenomenon, so occurs in tunnel robot upper part, it can also be ensured that chute current collector contact and confession
The para-position of electricity chute line is accurate, does not haves and departs from and the situation of power-off.
Four, storage rack standardization, makes each storage position can carry out NC postprocessing coordinate setting, it is simple to tunnel robot enters
Row automatization access goods, tunnel robot uses the method for two axle servo absolute values to make to control part, can do dead electricity and re-power
Time equipment without Aligning control, power on and directly run, and can with record accessing goods information, with thus realize storage facilities and ERP
The docking of management system with associate, it is achieved sequencing, standardization, intelligent storage.
Five, storage rack is unit-modularized, can carry out the most assembled extension according to demand, set up sufficiently large storage
Space.
Six, waterproof ceiling, explosion-proof lamp, monitoring camera, scavenger fan are scientifically set, dust-proof, waterproof, protection against rodents, prevent
The aspects such as robber, ventilation, superior performance.
Explanation and detailed description of the invention below in conjunction with the accompanying drawings, the invention will be further described.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of intelligent storage equipment;
Fig. 2 is the internal structure schematic diagram of Fig. 1;
Fig. 3 is the structural representation of tunnel robot part;
In figure: storage rack 1;Tunnel robot 2;Go out to put in storage mouth 3;Storage position 4;Chute current collector 5;Power supply chute line 6;Industry
Computerized control system power distribution cabinet 7;Chute current collector contact 8;Chute current collector outfan 9;Wiring 10 is drawn in power supply;Move horizontally
Pulley 11;Move horizontally track 12;Move horizontally gear 13;Move horizontally tooth bar 14;Move horizontally the bearing 15 that gets on the right track;Level
Mobile get on the right track 16;Waterproof ceiling 17;Scavenger fan 18;Explosion-proof lamp 19;Monitoring camera 20.
Detailed description of the invention
Seeing Fig. 1 to 3, the intelligent storage equipment that the present embodiment is provided, including storage rack 1 and tunnel robot 2, described storehouse
The left side of pallet 1 or right side are provided with out warehouse-in mouth 3, and described storage rack 1 is two rows, and often row arranges multiple storage position 4, two rows
Between form the activity space tunnel of running (be i.e. easy to tunnel robot) of tunnel robot 2, specifically, described two rows' storages
Shelf 1 be respectively before and after the front shelf of both sides, rear shelf, described front shelf, rear shelf crops in rows ground divides multiple standard
Storage position 4, described storage rack 1 is set up global coordinate system, and is assigned unique position to each storage position 4 of storage rack 1
Put coordinate;Described tunnel robot 2 is located in tunnel, it is achieved carry out accessing goods operation to storage position 4.More specifically, storage position 4
It is furnished with special clamp or glue case, this clamp or glue case can be carried in storage position 4, and is easy to the machine of tunnel robot 2
Clamp or glue case are removed or placed into by the way of direct support by tool hands.As for building of storage rack 1, metal can be passed through
Pipe is connected with each other to be built;Then the coaming plate of Metal Rolling Door or other forms is set in surrounding.
Specifically, described tunnel robot 2 is provided with chute current collector 5, and described storage rack 1 is provided with access industrial and uses
The power supply chute line 6 of electricity, described chute current collector 5 and power supply chute line 6 coupling contact, power for tunnel robot 2.More specifically
Ground, described tunnel robot 2 is provided with industrial computer control system power distribution cabinet 7;Described chute current collector 5 includes chute current collector
Contact 8 and chute current collector outfan 9;Wherein, described chute current collector 5 is by chute current collector contact 8 and power supply chute line 6
Coupling contact, described chute current collector 5 is by chute current collector outfan 9 and industrial computer control system power distribution cabinet 7 company of coupling
Connect.More specifically, described power supply chute line 6 is suspended from the top of tunnel robot 2, and arrange along roadway direction straight line, and should
The two ends of power supply chute line 6 are drawn wiring 10 with the power supply of both sides, tunnel and are of coupled connections, it is achieved accessing of power supply.Need at this
Specially illustrate, the reliability that described chute current collector contact 8 coordinates with power supply chute line 6 is most important, accordingly, it would be desirable to
Both structures of contact are carried out special design.Wherein, described power supply chute line 6 is in flat, and downside is provided with some indents
Chute, accordingly, described chute current collector contact 8 includes several contacts, and embeds power supply chute line 6 lower concave
In chute, it is ensured that contact is good.And, the lower section of described groove current collector contact 8 is provided with the elastic parts of adaptivity, makes sliding
Groove current collector contact 8 is in certain impaction state with contacting of chute line 6 of power supply, but does not affect smooth and easy cunning between the two
Dynamic.
Specifically, being provided with and move horizontally pulley 11 bottom described tunnel robot 2, described storage rack 1 is provided with water
The dynamic track 12 of translation, described in move horizontally pulley 11 and move horizontally track and 12 match, so that tunnel robot 2 passes through level
Mobile pulley 11 moves horizontally along moving horizontally track 12.
Specifically, being provided with and move horizontally gear 13 bottom described tunnel robot 2, described storage rack 1 is provided with water
Translation carry-over bar 14, described in move horizontally gear 13 and move horizontally tooth bar and 14 be meshed.
Specifically, described tunnel robot 2 is provided with at least two and moves horizontally the bearing 15 that gets on the right track, described storage rack
1 is provided with to move horizontally and gets on the right track 16, described in move horizontally to get on the right track and 16 be placed in move horizontally and get on the right track between bearing 15 so that
Tunnel robot 2 16 moves horizontally along moving horizontally to get on the right track by moving horizontally the bearing 15 that gets on the right track.More specifically, institute
Stating and moving horizontally the quantity of the bearing 15 that gets on the right track is four.
Specifically, long 6 meters of the standard storage rack 1 of intelligent storage equipment, highly 3-9 rice;Storage rack can realize length
The maximum 100 meters of splicings in direction, tunnel robot at most manages the two row shelf of 100 meters.Tunnel robot uses closed loop to watch
The position coordinates of the storage position that clothes perform each storage rack controls, and makees including the method using two axle servo absolute values
Controlling part, equipment when dead electricity re-powers that can do, without Aligning control (when mounted for machine set initial point), powers on and directly transports
OK.
Specifically, described storage rack 1 is provided with waterproof ceiling 17, scavenger fan 18, explosion-proof lamp 19, monitoring camera 20,
Wherein, the cross section of described waterproof ceiling 17 is herringbone, and lid is located at the top of storage rack, and storage is located at by described explosion-proof lamp 19
Top in shelf;The side, tunnel that described monitoring camera 20 is located in storage rack, described scavenger fan 18 is oppositely arranged
In the both sides of storage rack, to form ventilation passage.Integral device uses dust-proof, antitheft, protection against rodents, waterproofing design.As required,
It is additionally provided with the devices such as AD, smog alarm, infrared detection, thermometer.
For the control method of described intelligent storage equipment, comprise the steps:
(1) setting up warehousing management hardware system, this warehousing management hardware system includes that the operating instruction being located at tunnel robot is real
Executing end and the warehousing management end being located at outside storage rack, running control end is industrial computer control system power distribution cabinet, and it includes
Industrial computer and radio transmitting device, warehousing management end passes through wireless connections phase with the operating instruction enforcement end of tunnel robot
Coordinate mutually so that tunnel robot works;Industrial computer be built-in with control and processing module, warehousing management end include office computer,
Bar code printer and barcode scanner, office computer is built-in with warehousing management module;Warehousing management end also includes fingerprint-collecting device;
(2) open a position, authorize department or authorize role people to log in warehousing management module by the office computer of warehousing management end, it is thus achieved that
Corresponding authority, then sets up electronics list of opening a position, and after approver examines, warehouse keeper sets up goods information, and this goods is believed
Breath includes the unique bar code generated by bar code printer, position that this bar code correspondence storage rack is uniquely stored in a warehouse;Pass through fingerprint
Checking logs in the warehousing management module of office computer, it is thus achieved that corresponding authority.
(3) going out to put in storage, warehouse keeper logs in warehousing management module by the office computer of warehousing management end, and operation is sent out
Go out instruction, after tunnel robot receives instruction by radio transmitting device, the goods going out to put in storage mouth is transported storage goods
Corresponding storage position on frame, or the goods of storage position corresponding on storage rack is transported out warehouse-in mouth;Wherein, operation sends instruction
Including input barcode number, or number with barcode scanner scanning barcode;The storage pipe of office computer is logged in by fingerprint authentication
Reason module, it is thus achieved that corresponding authority.
(4) record, office computer will be opened a position, gone out the data automatic storage putting in storage formed, and records into data base, with this
Meanwhile, adjust data of putting in storage, generate list.
An intelligence tunnel robot is placed in tunnel in the middle of two row's shelf (the most front shelf, rear shelf), can be to both racks
Storage position position carry out numerical control coordinate setting, tunnel robot, by the storing goods of clamp/glue case class, takes automatically to storehouse
Storage space, control software carries out storage position and does data coordinates location, carries out control lane, numerical control auto-partition the storage position of shelf
Pipeline robot carries out automatic access to Mei Ge district, is transported to the appointment position of shelf.Manually goods is swept bar code or the most defeated
The form entered carries out the turnover storehouse of goods and processes, and software cargo data automatically processes, and can do big data analysis, including in real time
Warehoused cargo makes an inventory/and financial data makes an inventory, the slitless connection between data and ERP, accomplishes that real-time Baggage Inquiry is deposited respectively
Take situation.Effectively goods is kept forging ahead and be controlled and manage, reduce staff, accomplish that warehouse management proceduresization is standardized.
Management system can be run under the windows system of a conventional server.Its software also enters nothing with ERP
Seam data exchange, staff processes respective affairs by the work computer networking login system of oneself.Tunnel robot band
One industrial computer (operation computer) receives and controls robot, and the office computer of outside can send motion to tunnel robot
Instruction.Pass through to be wirelessly transferred (WiFi technology) between tunnel robot and office computer and realize two-way signaling transmission.Setting up
Make default during systems soft ware, make corresponding mandate, use entity and individual role to carry out priority assignation, priority assignation bag
Include: open a position, put in storage, supervision of putting in storage, deliver from godown, material inquiry, material inventory list is consulted, material inventory list is downloaded, finance dish cart, wealth
Business inventory list download, data analysis, role inquiry/Download History, administration authority, maintenance authority, remote functionality, mobile phone A P
P, system administration authority, super administration authority.Can increase and decrease according to practical situation.
When reaching to log in software by priority assignation, it is necessary to logical username and password enters system, system can be automatically
Confirming this user right, the different interface of distribution gives this user, (such as: this angle be finance, his normal authorization be material make an inventory with
Financial checking, after he enters, system other will automatically hide, in order to avoid excessively complicated interface occurs, do simple to operate)
Different role gets different goods, the different affairs of different role examination & approval management, and software is provided with an intelligence assistant, can voice broadcast
Point out different information.System all uses handles official business without master mode, and design is to economize on resources, and time-consuming staff, management is clear, nothing
For the purpose of makeing mistakes and managing freight house (except not entering the material of stock shelf) intelligently without administrative vulnerability.System can set up various electricity
Son is single, automatically into examination & approval open a position/put in storage/deliver from godown/make an inventory/use/material is with programs such as Cui.Big data can be carried out point by system
Analysis processes, and system has a multiple intelligent function: setting to goods during by opening a position, and can realize following intelligent function, protect goods
The warning of matter phase reminds/to position in storehouse volume, and automatically the showing/put in storage of load-bearing arranges position in storehouse/deliver from godown and automatically join merits such as selecting position in storehouse automatically
Energy.System can also be waken up automatically: the allotment suggestion instruction (for saving spatial design) of roll-over position automatically/can be transported by the warehouse of early stage
What the period turnover of the material request suggestion table/single goods extrapolating next month recorded transfers going through of inquiry/individual event electronics list
History inquiry chase after the first day of the lunar month/individual event material warehousing record/material warehouse entry flowing water table/stock material analysis/materiel warehouse-out ratio chart/
Chart/material inventory list/financial checking table etc. function analyzed by deliver from godown trend chart/warehouse compartment plot ratio of material.
Each function operation with go out the operation put in storage, its electronic program is similar, or can be adjusted according to practical situation.
As material is made an inventory: can be with according to default, sampling observation/individual event material makes an inventory/certain single storehouse makes an inventory/full point, enters and examines
After Pi, project of making an inventory electronics list automatically generates, and sends robot instruction, robot do corresponding position in storehouse goods take out of make an inventory after enter
Former position in storehouse.Software is also set with a series of processing methods of inventory profit loss on disposal.And for example financial checking.After obtaining financial delegation, transfer
Full inventory list, fills out material unit price, automatically generates financial checking list.
Top management by authorize freely transfer the flowing water table of the warehousing record/material warehouse entry consulting relevant individual event material/
Stock material analysis/materiel warehouse-out ratio chart/material deliver from godown trend chart/warehouse compartment plot ratio analyze chart/material inventory list/
Financial checking table etc..Support at any time according to all required data sheets of warehouse.
Computer software also has remote functionality, utilizes the Internet to enter software management system by mandate, the same with LAN
Consult related data or set up electronics list/examination & approval etc..Mobile phone also has APP function, also can be done by network authorization and look into accordingly
Read.
The present invention is not limited to above-mentioned embodiment, uses identical with the above embodiment of the present invention or approximation technology special
Levy, and other intelligent storage equipment and control methods thereof of obtaining, all within protection scope of the present invention.