CN106079815B - A kind of automatic film covering device - Google Patents
A kind of automatic film covering device Download PDFInfo
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- CN106079815B CN106079815B CN201610394624.5A CN201610394624A CN106079815B CN 106079815 B CN106079815 B CN 106079815B CN 201610394624 A CN201610394624 A CN 201610394624A CN 106079815 B CN106079815 B CN 106079815B
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- heating plate
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- plate
- shield
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The embodiment of the invention discloses a kind of automatic film covering devices to improve cable manufactures quality for realizing the automation of metal tape overlay film.It include: power device, bracket, guide rail, heating plate, control switch and controller;Power device, guide rail and controller are all set on bracket;Power device is connect with heating plate, and heating plate includes the first heating plate and the second heating plate, and the first heating plate is set on guide rail, and the second heating plate is fixedly installed on bracket;Controller control heating plate is heated to preset temperature, and power device drives the first heating plate to move to the direction far from the second heating plate, and reaches the first preset position;Control switch sends control signal to controller, controller drives the first heating plate to run to close to the direction of the second heating plate according to control signal control power device, and reaching the second preset position, the first heating plate and the second heating plate carry out overlay film to the metal tape being placed between the first heating plate and the second heating plate.
Description
Technical field
The present invention relates to machinery equipment field more particularly to a kind of metal tape to connect end automatic film covering device.
Background technique
For having in the production of metal tape armour cable jacket, needs to need to implement in production non-stop-machine metal tape and connect
Movement, due to being limited by monovolume metal strip length, it is ensured that the continuity of sheath production needs metal tape carrying out connecting weldering
It connects, the head end of metal tape is to connect end, and the part of actual welding is to connect position.In order to keep effectively welding in connecting, then
First the overlay film of original metal tape connected outside end is removed, then again welds the connecting position of metal tape, and
In actual production, the connecting end of metal tape goes the length of overlay film to be typically greater than practical twice or more for connecting position, thus welds
The connecting end of the metal tape connect connects end outer diameter sheath and becomes smaller phenomenon will appear after cross-head is coated upper jacket, shadow
The quality for having rung product, causes optical cable to be scrapped when serious, greatly wastes resource, causes economic loss.
Summary of the invention
The embodiment of the invention provides a kind of automatic film covering devices, can be realized the automatic of the connecting end overlay film of metal tape
Change, improves optical cable quality, improve production efficiency, improve the product quality of optical cable.
The embodiment of the invention provides a kind of automatic film covering devices, comprising:
Power device, bracket, guide rail, heating plate, control switch and controller.Power device, guide rail and controller are all provided with
It is placed on bracket;Power device, control switch and heating plate are connect with controller;Heating plate includes the first heating plate and second
Plate is heated, the first heating plate and the second heating plate are correspondingly arranged, and the first heating plate is set on guide rail, and the second heating plate fixation is set
It is placed on bracket.Power device is connect with heating plate.
Controller control heating plate is heated to preset temperature, and power device drives the first heating plate to far from the second heating plate
Direction movement, and reach the first preset position;Control switch sends control signal to controller, and controller is according to control signal
Controlling power device drives the first heating plate to run to close to the direction of the second heating plate, and reaches the second preset position, and first
Heating plate and the second heating plate carry out overlay film to the metal tape being placed between the first heating plate and the second heating plate.
Optionally, bracket includes upper bracket and lower bracket, and the bottom of upper bracket is fixedly connected with bottom plate, the top of lower bracket
It is fixedly connected with top plate;The corresponding position of bottom plate and top plate is provided with multiple tapped through holes, and the screw thread for being thread through bottom plate is logical
The corresponding tapped through hole in hole and top plate, upper bracket and lower bracket are attached by the cooperation of nut and tapped through hole.
Optionally, device further includes heating plate shield, and heating plate shield is fixedly installed on bracket;
Heating plate shield includes the first shield and the second shield;First shield is set to outside the first heating plate
Portion, the second shield are set to outside the second heating plate;
First shield and the second shield form an accommodating space, and the first heating plate moves in accommodating space;The
With the interval of preset distance between one shield and the second shield;Metal tape is placed in the first heating plate and second by interval
It heats between plate.
Optionally, power device is cylinder, and device further includes solenoid valve, and solenoid valve is connect with controller, solenoid valve and gas
Cylinder connection;
First heating plate and the second heating plate are setting up and down, and the direction of motion of the first heating plate is parallel with bracket.
Solenoid valve conduction, solenoid valve control cylinder drive the first heating plate to move to the direction far from the second heating plate, and
Reach the first preset position.
Control switch is disconnected to controller transmission control signal, controller according to control signal control solenoid valve, and first adds
Warm plate is run to close to the direction of the second heating plate, and reaches the second preset position.
Optionally, automatic film covering device further includes range sensor, and range sensor is set on bracket, and is added with second
The position of warm plate is corresponding;Controller includes the time relay and control module;
Sensor and the time relay are connect with control module.
Sensor detects that the first heating plate reaches the second predeterminated position, sends the first signal to control module, controls mould
Root tuber starts timing according to the first signal control time relay, and when reaching preset time period, the time relay is sent out to control module
Send second signal, control module controls solenoid valve conduction according to second signal, solenoid valve control cylinder drive the first heating plate to
Direction movement far from the second heating plate.
Optionally, device further includes cylinder control valve, and cylinder control valve is connect with cylinder;
Cylinder control valve controls cylinder interior gas amount, adjusts air pressure size in cylinder, and cylinder interior gas pressure limit is 0.4
~0.6MPa.
Optionally, silica gel bed course is provided in lower heating plate.
Optionally, control switch is floor push, and floor push is connect by connecting line with controller.
Optionally, controller includes temperature sensor, and temperature sensor is connect with heating plate;Temperature sensor real-time detection
The temperature of temperature sensor, when temperature is prescribed a time limit more than preset gate, temperature sensor sends pre-warning signal to control module, controls mould
Root tuber controls heating plate according to pre-warning signal and stops heating.
Optionally, hygrosensor is provided in heating plate;Hygrosensor is connect with controller.
Controller is set in electric cabinet, and electric cabinet is fixedly installed on bracket;Display screen is provided on electric cabinet;Temperature
Detection device detects the temperature of heating plate, and controller is by the temperature display of heating plate in display screen.
As can be seen from the above technical solutions, the embodiment of the present invention has the advantage that
In the embodiment of the present invention, the automation of the connecting end overlay film of metal tape is realized, improves optical cable quality, improves life
Efficiency is produced, the product quality of optical cable is improved.It is easy to operate, the labor intensity of the manual overlay film of staff is greatly reduced,
It improves work efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of metal tape in the embodiment of the present invention;
Fig. 2 is that metal tape connects schematic diagram in the embodiment of the present invention;
Fig. 3 is the product schematic diagram of optical cable in usual method;
Fig. 4 is the structural schematic diagram of automatic film covering device in the embodiment of the present invention;
Fig. 5 is the schematic perspective view of automatic film covering device in the embodiment of the present invention;
Fig. 6 is the product schematic diagram of optical cable in the embodiment of the present invention.
Specific embodiment
The embodiment of the invention provides a kind of automatic film covering devices to improve optical cable for realizing the automation of metal tape overlay film
Product quality.
In order to enable those skilled in the art to better understand the solution of the present invention, below in conjunction in the embodiment of the present invention
Attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is only
The embodiment of a part of the invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill people
The model that the present invention protects all should belong in member's every other embodiment obtained without making creative work
It encloses.
Description and claims of this specification and term " first ", " second ", " third ", " in above-mentioned attached drawing
The (if present)s such as four " are to be used to distinguish similar objects, without being used to describe a particular order or precedence order.It should manage
The data that solution uses in this way are interchangeable under appropriate circumstances, so that the embodiments described herein can be in addition to illustrating herein
Or the sequence other than the content of description is implemented.In addition, term " includes " and " having " and their any deformation, it is intended that
Cover it is non-exclusive include, for example, containing the process, method, system, product or equipment of a series of steps or units need not limit
In step or unit those of is clearly listed, but may include be not clearly listed or for these process, methods, produce
The other step or units of product or equipment inherently.
The embodiment of the invention provides a kind of automatic film covering device, which is used to connect position to metal tape
Carry out overlay film.In order to facilitate understanding, firstly, first doing brief introduction to the structure of metal tape.Understood incorporated by reference to Fig. 1, metal
Band 100 includes upper composite membrane 110, base band 120 and lower composite membrane 130.Wherein, the thickness of upper composite membrane 110 probably accounts for metal tape
The 25% of overall thickness, the thickness of base band 120 probably account for the 50% of metal tape overall thickness, and the thickness of lower composite membrane 130 probably accounts for gold
Belong to 25% with overall thickness.
Secondly, doing brief introduction to the handshaking procedure of metal tape.Understood incorporated by reference to Fig. 2, with connecing for two metal tapes
It is illustrated for continuous, the both ends of metal tape are to connect end.The first of first metal tape 210 connects end 211 and the second metal tape
The second of 220 connects end 221 and connects.It, need to be using tape storage bin (or storage tape holder) to the metal tape that will be finished before metal tape connects
Certain length is first saved, then by the connecting end striping of metal tape (to ensure that conduction property needs at striping after metal tape connects
Reason) docking.First, which connects end 211, connects position 212 including first, and the second metal tape 220 includes the second connecting position 222, is connect
Continuous position is the position of two metal tape actual weldings.In actual production, the connecting end of metal tape goes film length generally to be
2 times of span access location length or more are connected, the length for connecting position can be 3~5mm.It connects position and is symmetrically cut into oblique angle, the oblique angle
It can be 45~60 °.
After the connecting end striping (upper composite membrane and lower composite membrane) of metal tape, connects and complete, then the metal tape for connecting end is thick
It spends partially thin by 50% or so.In the sheath production of metal tape armour cable, connects position diameter and be obviously reduced, please refer to shown in Fig. 3.
In the embodiment of the present invention, overlay film is carried out by a kind of connecting end of automatic film covering device to metal tape, ensure that and cover
For metal tape after film in sheath production, the outer diameter for connecting end is consistent with other positions, please refers to shown in Fig. 6.
One embodiment of automatic film covering device includes:
Understood incorporated by reference to Fig. 4 and Fig. 5, which includes power device, bracket 420, guide rail 430, adds
Warm plate 440, control switch 450 and controller 490.
Power device, guide rail 430 and controller 490 are all set on bracket 420.Power device, guide rail 430, control are opened
It closes 450 and heats plate 440 and connect with controller 490.Power device is connect with guide rail 430;Heating plate 440 includes the first heating
Plate 441 and the second heating plate 442, the first heating plate 441 and the second heating plate 442 are correspondingly arranged, and the first heating plate 441 is set to
On guide rail 430, the second heating plate 442 is fixedly installed on bracket 420.
Wherein, power device can be cylinder 410, or motor, in specific practical application, the present invention is not limited.
Preferably, for save the cost, power device can be cylinder 410, and cylinder 410 can be uniaxial cylinder 410.The present invention is implemented
Power device can be illustrated by taking cylinder 410 as an example in example.
The automatic film covering device further includes solenoid valve 460 and range sensor, which connect with controller 490.
It heats and having heaters is set in plate, which connect with controller 490.
Controller 490 controls heater heating, and heating plate is heated to preset temperature, and the range of the preset temperature is 185 DEG C
~200 DEG C.
Solenoid valve 460 is powered (conducting), and cylinder 410 drives the first heating plate 441 to the direction far from the second heating plate 442
Movement, and reach the first preset position, the distance that the first preset position distance second heats plate 442 can be 60mm.It needs
Bright, which is merely illustrative for 60mm, and and non-limiting explanation, can be according to actual production feelings
Condition is adjusted.Metal tape 100 coated with film is placed between the first heating plate and the second heating plate.Control switch 450 is to control
Device 490 processed sends control signal, and controller 490 drives the first heating plate 441 to close according to control signal control power device
The direction movement of second heating plate 442, and reach the second preset position.Second predeterminated position distance second heat plate 442 away from
From can be depending on the actual (real) thickness of metal tape 100.For example, the distance of second pre-determined distance first heating plate 441 can be with
For 8.8mm or 9mm, the second predeterminated position is merely illustrative herein, and and non-limiting explanation.For the second predeterminated position
Setting can to avoid first heating plate 441 excessively compressing metal tape 100.First heating plate 441 and the second heating plate 442 are opposed
Metal tape 100 between the first heating plate 441 and the second heating plate 442 carries out high temperature overlay film.Optionally, heating plate is using heat
The preferable material production of transfer performance.For example, " aluminium ".
It should be noted that the first heating plate 441 and the second heating plate 442 can be with left and right settings, the setting sides of guide rail 430
To with horizontal direction parallel, alternatively, the setting direction of guide rail 430 can also be from the horizontal by certain angle, the first heating plate
441 direction of motion and the setting direction of guide rail 430 are identical.Certainly, it is contemplated that metal tape 100 is placed in actual production
Convenience, it is preferred that the setting direction of guide rail 430 is arranged in parallel with bracket 420, the first heating plate 441 and the second heating plate 442
Setting up and down, the first heating plate 441 moves up and down on guide rail 430.It should be noted that no matter guide rail 430 is with which kind of direction
Setting, under coverage area of the invention.
Optionally, which further includes range sensor, which is set on bracket 420, and
Corresponding with the second heating position of plate 442, range sensor is connect with controller 490.Controller 490 include the time relay and
Control module.The time relay is connect with control module.
Sensor detects that the first heating plate 441 reaches the second predeterminated position, sends the first signal, control to control module
Module controls the time relay according to the first signal and starts timing, when reaching preset time period (for example, 15s), the time relay
Second signal is sent to control module, control module controls solenoid valve 460 according to second signal and is connected, and solenoid valve 460 controls gas
Cylinder 410 drives the first heating plate 441 to move to the direction far from the second heating plate 442 by drive rod.
In the embodiment of the present invention, by time relay timing, when reaching preset duration, the first heating plate 441 is automatic
Move to the direction far from the second heating plate 442, overlay film completion has reached for the process of 100 automatic film covering of metal tape, and pre-
If in duration, overlay film effect is preferable.
Optionally, bracket 420 includes upper bracket 421 and lower bracket 422, and the bottom of upper bracket 421 is fixedly connected with bottom plate
425, the top of lower bracket 422 is fixedly connected with top plate 426.The corresponding position of bottom plate 425 and top plate 426 is provided with multiple spiral shells
Line through-hole 423.For example, being correspondingly arranged on four angles of bottom plate 425, there are four tapped through holes 423.Four angles on top plate 426
On be also provided with there are four tapped through hole 423, and four on the position of four tapped through holes 423 on top plate 426 and bottom plate 425
Tapped through hole 423 is corresponding.Nut 424 passes through the tapped through hole 423 of bottom plate 425 and the corresponding tapped through hole 423 of top plate 426,
Upper bracket 421 and lower bracket 422 are attached by the cooperation of nut 424 and tapped through hole 423.
Optionally, in another implementation, bracket 420 includes upper bracket 421 and lower bracket 422, upper bracket 421
Bottom is fixedly connected with bottom plate 425, and the top of lower bracket 422 is fixedly connected with top plate 426.Bottom plate 425 and top plate 426 can lead to
Excessive root (for example, four) telescopic rod connection.Each telescopic rod is parallel to each other, and the both ends of telescopic rod weld be placed in bottom plate 425 respectively
On top plate 426.
In the embodiment of the present invention, no matter upper bracket 421 and lower bracket 422 are attached or upper bracket by nut 424
421 are connected with lower bracket 422 by telescopic rod, have been reached the height-adjustable effect of bracket 420, can have been made bracket 420
Height can be adjusted according to actual production requirement and actual production environment, preferably adapted to production, facilitated operative employee
It operates.
Optionally, device further includes heating plate shield, and heating plate shield is fixedly installed on bracket 420.
Heating plate shield includes the first shield 471 and the second shield 472;First shield 471 is set to first
It heats outside plate 441, the second shield 472 is set to outside the second heating plate 442.
First shield 471 and the second shield 472 form an accommodating space, and the first heating plate 441 is in accommodating space
Interior movement;There is the interval of preset distance, which can be between first shield 471 and the second shield 472
10mm.Metal tape 100 is placed between the first heating plate 441 and the second heating plate 442 by interval.
It is the condition of high temperature in the operating condition due to heating plate in the embodiment of the present invention.For example, temperature can be 185 DEG C
~200 DEG C.It is provided with protective jacket outside heating plate, can effectively prevent the accidental scalding of staff.
Optionally, device further includes 410 control valve of cylinder, and 410 control valve of cylinder is connect with cylinder 410;
410 control valve of cylinder controls gas flow in cylinder 410, adjusts air pressure size in cylinder 410, gas in cylinder 410
Pressure limit is 0.4~0.6MPa.
Optionally, silica gel bed course 443 is provided in lower heating plate.For example, the thickness of the silica gel bed course can be 5mm.It should
Silica gel bed course 443 can play the role of buffering, when the first heating plate 441 is moved to the second heating plate 442, the first heating plate
441 and first heating plate 441 metal tape 100 can be clamped, second heating on certain thickness silica gel bed course 443 is set, can
Effectively to prevent metal tape 100 from damaging.
Optionally, control switch 450 can be floor push, and floor push is connect by connecting line with controller 490.By
It can be placed on ground in floor push, the control switch 450 is operated by the foot of staff, it is easy to operate,
The work for not influencing staff's hand, can be improved working efficiency.
Optionally, controller 490 includes temperature sensor, and temperature sensor is connect with heating plate.Temperature sensor is real-time
The temperature for detecting temperature sensor, when temperature is prescribed a time limit more than preset gate, temperature sensor sends pre-warning signal, control to control module
Molding root tuber controls heating plate according to pre-warning signal and stops heating.May remain in the temperature of heating plate in one temperature range,
It prevents the temperature of heating plate excessively high, has exceeded overlay film production requirement, the overlay film of metal tape 100 is damaged.
Optionally, it is additionally provided with total gas pressure valve 491 on bracket, is connect with cylinder control valve and solenoid valve, total gas pressure switch,
Cylinder control valve and solenoid valve are given into air pressure respectively.
Optionally, hygrosensor is provided in heating plate;Hygrosensor is connect with controller 490.
Controller 490 is set in electric cabinet, and electric cabinet is fixedly installed on bracket 420;Operation is provided on electric cabinet
Panel is provided with time setting switch, device master switch and display screen on operation panel.Time setting switch, device master switch
It is connect with controller 490 with display screen.Temperature detection device detects the temperature of heating plate, and controller 490 is by the temperature of heating plate
Degree is shown in display screen.Staff observes the temperature of heating plate in real time, can carry out effective monitoring to temperature, unexpected feelings occurs
Condition, staff can have found in time, and handle in time.
In the embodiment of the present invention, the automation of the connecting end overlay film of metal tape 100 is realized, improves optical cable quality, improves
Production efficiency, improves the product quality of optical cable.Easy to operate, the labour for greatly reducing the manual overlay film of staff is strong
Degree, improves work efficiency.
More than, the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although referring to aforementioned reality
Applying example, invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each
Technical solution documented by embodiment is modified or equivalent replacement of some of the technical features;And these are modified
Or replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.
Claims (8)
1. a kind of automatic film covering device characterized by comprising
Power device, bracket, guide rail, heating plate, control switch and controller;
The power device, the guide rail and the controller are all set on the bracket;The power device, control switch
It is connect with controller with heating plate;The power device is connect with the heating plate;The heating plate includes the first heating plate
With the second heating plate, the first heating plate and the second heating plate correspondence are arranged in parallel, and the first heating plate is set to
On the guide rail, the second heating plate is fixedly installed on the bracket;
The controller controls the heating plate and is heated to preset temperature, and the power device drives described first to heat plate to remote
Direction movement from the second heating plate, and reach the first preset position;The control switch sends to the controller and controls
Signal processed, the controller control the power device according to the control signal and drive the first heating plate to close to described
The direction operation of second heating plate, and reaches the second preset position, and the first heating plate and the second heating plate are to being placed in
Metal tape between the first heating plate and the second heating plate carries out overlay film, ensure that metal tape coated with film in sheath
In production, the outer diameter for connecting end is consistent with other positions;
The automatic film covering device further includes range sensor, and the range sensor is arranged on the bracket, and with it is described
The position of second heating plate is corresponding;The controller includes the time relay and control module;
The range sensor and the time relay are connect with the control module;
The range sensor detects that the first heating plate reaches the second preset position, and Xiang Suoshu control module sends first
Signal, the control module controls the time relay according to first signal and starts timing, when reaching preset time period,
The time relay sends second signal to the control module, and the control module controls electromagnetism according to the second signal
Valve conducting, the solenoid valve control cylinder drive the first heating plate to move to the direction far from the second heating plate;
Described device further includes heating plate shield, and the heating plate shield is fixedly installed on the bracket;
The heating plate shield includes the first shield and the second shield;First shield is set to described first and adds
Outside warm plate, second shield is set to outside the second heating plate;
First shield and second shield form an accommodating space, and the first heating plate is empty in the accommodating
Interior movement;With the interval of preset distance between first shield and second shield;Metal tape passes through described
Interval is placed between the first heating plate and the second heating plate.
2. automatic film covering device according to claim 1, which is characterized in that the bracket includes upper bracket and lower bracket,
The bottom of the upper bracket is fixedly connected with bottom plate, is fixedly connected with top plate at the top of the lower bracket;The bottom plate and described
The corresponding position of top plate is provided with multiple tapped through holes, and nut passes through the tapped through hole of the bottom plate and the correspondence of the top plate
Tapped through hole, the upper bracket and the lower bracket are attached by the cooperation of nut and the tapped through hole.
3. automatic film covering device according to claim 1, which is characterized in that the power device is cylinder, described device
It further include solenoid valve, the solenoid valve is connect with the controller, and the solenoid valve is connect with the cylinder;
The first heating plate and the second heating plate are setting up and down, and the direction of motion and the branch of the first heating plate
Frame is parallel;
The solenoid valve conduction, cylinder described in the solenoid valve control drive the first heating plate to far from second heating
The direction of plate moves, and reaches the first preset position;
The control switch sends control signal to the controller, and the controller controls the electricity according to the control signal
Magnet valve disconnects, and the first heating plate is run to close to the direction of the second heating plate, and reaches the second preset position.
4. automatic film covering device according to claim 3, which is characterized in that described device further includes cylinder control valve, institute
Cylinder control valve is stated to connect with the cylinder;
The cylinder control valve controls cylinder interior gas amount, adjusts air pressure size in cylinder, the cylinder interior gas pressure limit
For 0.4~0.6MPa.
5. automatic film covering device according to any one of claims 1 to 3, which is characterized in that set on the second heating plate
It is equipped with silica gel bed course.
6. automatic film covering device according to any one of claims 1 to 3, which is characterized in that the control switch is foot-operated
Switch, the floor push are connect by connecting line with the controller.
7. automatic film covering device according to any one of claims 1 to 3, which is characterized in that the controller includes temperature
Sensor, the temperature sensor are connect with the heating plate;The temperature of the temperature sensor real-time detection heating plate, works as institute
It states temperature to prescribe a time limit more than preset gate, the temperature sensor sends pre-warning signal, the control module root to the control module
The heating plate, which is controlled, according to the pre-warning signal stops heating.
8. automatic film covering device according to any one of claims 1 to 3, which is characterized in that be provided in the heating plate
Hygrosensor;The hygrosensor is connect with the controller;
The controller is set in electric cabinet, and the electric cabinet is fixedly installed on the bracket;It is arranged on the electric cabinet
There is display screen;The temperature of the hygrosensor detection heating plate, the controller is by the temperature display of the heating plate in institute
State display screen.
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CN116945576B (en) * | 2023-06-27 | 2024-04-16 | 成都沃达惠康科技股份有限公司 | Automatic laminating machine for protective cover of laser blood sampling instrument and control method of automatic laminating machine |
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