CN205508249U - Device for simulating welding - Google Patents
Device for simulating welding Download PDFInfo
- Publication number
- CN205508249U CN205508249U CN201521044692.6U CN201521044692U CN205508249U CN 205508249 U CN205508249 U CN 205508249U CN 201521044692 U CN201521044692 U CN 201521044692U CN 205508249 U CN205508249 U CN 205508249U
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- Prior art keywords
- container
- solder flux
- control table
- air compressor
- pen
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Abstract
This patent belongs to the analog machine that supplies teaching or training usefulness, specifically discloses a device for simulating welding, including container, air compressor, intake pipe and the discharging pipe that is used for holding the simulation solder flux, be equipped with pressure control table and temperature control table on the container, be equipped with the heating wire in the container, air compressor passes through the top intercommunication of intake pipe and container, the one end of discharging pipe and the lower part of container intercommunication, the other end is equipped with the hold a writing brush or pen -write, be equipped with the governing valve that is used for controlling the discharging pipe flow on the hold a writing brush or pen -write. Carrying out welding training with traditional adoption material object and comparing, the cost of simulation solder flux is lower, simultaneously, and is the temperature control who melts the simulation solder flux 70 90 DEG C can, need not great heat, save the electric energy more.
Description
Technical field
This utility model belongs to for teaching or the analog machine of training, particularly relates to a kind of welding analog device.
Background technology
Welding, also referred to as welding, connects, be two or more material (of the same race or xenogenesis) by heating, pressurization, or both and use, make two workpiece produce the processing technique of interatomic bond and connection connect mode.Welding is widely used, and can be not only used for metal it can also be used to nonmetal.In existing welding training, it is to take material object to drill mostly.Although result of training is good, but also having the shortcoming that cost is high: on the one hand, the cost of welding rod is higher, and use cost is high.On the other hand, welding rod melts needs huge ability, need to spend great electric energy, further increase use cost.Accordingly, it would be desirable to a kind of welder being applicable to welding training, to reduce training cost.Also having a kind of training method is computer simulation study, does not has real On-site Experience, and operating effect is the most directly perceived.
Utility model content
The purpose of this utility model is providing a kind of welding analog device, to reduce the use cost of welding training.
In order to achieve the above object, base case of the present utility model is: welding analog device, including for holding the simulation container of solder flux, air compressor, air inlet pipe and discharge nozzle, described container is provided with Stress control table and temperature control table, being provided with heating wire in described container, described air compressor is connected with the top of container by described air inlet pipe, and one end of discharge nozzle connects with the bottom of container, the other end is provided with and holds a writing brush or pen-write, described in hold a writing brush or pen-write the regulation valve being provided with for controlling discharge nozzle flow.
The principle of this base case is: first start heating wire, makes simulation solder flux melt.Then, start air compressor, in container, be filled with compressed air, thus simulation solder flux is extruded from discharge nozzle.Hold and hold a writing brush or pen-write, the workpiece needing welding can be simulated solder flux training.
Having the beneficial effects that of this base case: Stress control table and temperature control table can control and the pressure and temperature in monitoring of containers at any time, it is simple to control.Air compressor is connected with the top of container by described air inlet pipe, avoids air inlet pipe and the simulation flux contacts in container as far as possible, increases open ended simulation solder flux amount in container.One end of discharge nozzle connects with the bottom of container, and the simulation solder flux in container can be made can to discharge from discharge nozzle as far as possible.Regulation valve can conveniently control to adjust the size of valve, control amount and the cut out of discharge nozzle, the conducting of discharging on being arranged on and holding a writing brush or pen-write.Compared with carrying out welding training with traditional employing material object, the cost of simulation solder flux is lower.Meanwhile, the melt temperature of simulation solder flux is relatively low, and the temperature melting simulation solder flux controls at 70-90 DEG C, it is not necessary to bigger heat, more saves electric energy.
Scheme two: based on this, scheme is preferred, also includes that protecting crust, described container, air compressor are each attached in protecting crust, and the controller of described Stress control table and temperature control table is each attached on protecting crust.Protecting crust can prevent start-up from encountering container or air compressor by mistake, increases the safety of operator.Meanwhile, containment vessel is to container, protective action that air compressor is the best.
Scheme three: this is the preferred of scheme two, and described protecting crust is additionally provided with roller.The design of roller makes whole device convenient when mobile.
Scheme four: this is the preferred of scheme three, the quantity of described heating wire is multiple, and the quantity being positioned at the heating wire of lower vessel portion is more than the quantity of the heating wire being positioned at upper vessel portion.Owing to the bottom of container is located at by discharge nozzle, the quantity of heating wire is the most, then melt the fastest, can carry out welding training after the simulation solder flux of container bottom melts, it is not necessary to wait until that all of simulation solder flux has all melted.
Scheme five: this is the preferred of scheme four, described container is provided with relief valve.When pressure controller breaks down, if the pressure of container is excessive, then relief valve can automatically open up, it is ensured that safety.
Scheme six: preferred to scheme any one of scheme five of scheme based on this, the outer wall of described container is provided with heat-insulation layer.Heat-insulation layer can reduce the reduction of temperature in container, thus reduces the consumption of electric energy.
Scheme seven: this is the preferred of scheme six, described simulation solder flux is the mixture of paraffin and PUR.The fusing point of PUR is low, and for 70-90 DEG C, relative to welding rod, required temperature is substantially reduced, saves energy.Paraffin is then effectively increased the mobility of PUR, it is to avoid PUR condenses in discharge nozzle.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model welding analog device embodiment.
Detailed description of the invention
Below by detailed description of the invention, this utility model is described in further detail:
Reference in Figure of description includes: container 10, simulation solder flux 101, heating wire 103, air compressor 20, air inlet pipe 30, discharge nozzle 40, hold a writing brush or pen-write 50, relief valve 60, Stress control table 71, temperature control table 72, containment vessel 80.
As it is shown in figure 1, welding analog device, including for holding the simulation container 10 of solder flux 101, air compressor 20, air inlet pipe 30, discharge nozzle 40 and containment vessel 80.Containment vessel 80 is provided with Stress control table 71 and temperature control table 72, and the probe of Stress control table 71 and temperature control table 72 is installed in container 10.It is additionally provided with roller on containment vessel 80.The design of roller makes whole device convenient when mobile.Be provided with several heating wire 103 in container 10, this heating wire can fix with on the inwall of container 10, it is possible to be fixed on the inside of container 10.And the quantity being positioned at the heating wire 103 bottom container 10 is more than the quantity being positioned at container 10 top heating wire 103.Air compressor 20 is connected with the top of container 10 by air inlet pipe 30, and the right-hand member of discharge nozzle 40 connects with the bottom of container 10, and left end is provided with and holds a writing brush or pen-write 50.Hold a writing brush or pen-write and 50 be provided with the regulation valve for controlling discharge nozzle 40 flow.
It addition, in this programme, the outer wall of container 10 is provided with heat-insulation layer.Heat-insulation layer can reduce the reduction of temperature in container 10, thus reduces the consumption of electric energy.Simulation solder flux 101 is the mixture of paraffin and PUR, and its ratio is 1:9.The fusing point of PUR is low, and for 70-90 DEG C, relative to welding rod, required temperature is substantially reduced, saves energy.Paraffin is then effectively increased the mobility of PUR, it is to avoid PUR condenses in discharge nozzle 40.
During concrete operations, first start heating wire 103, make simulation solder flux 101 melt.Then, start air compressor 20, in container 10, be filled with compressed air.After the pressure recorded when Stress control table 71 meets the requirements, stop air compressor 20.By controlling to adjust valve, simulation solder flux 101 is extruded from discharge nozzle 40.Hold and hold a writing brush or pen-write 50, the workpiece needing welding can be simulated solder flux training.Compared with carrying out welding training with traditional employing material object, the cost of simulation solder flux 101 is lower, and meanwhile, the temperature melting simulation solder flux controls at 70-90 DEG C, it is not necessary to bigger heat, more saves electric energy.
Above-described is only embodiment of the present utility model, and in scheme, the known general knowledge such as concrete structure and characteristic too much describes at this.Should be understood that; for a person skilled in the art, on the premise of without departing from this utility model structure, it is also possible to make some deformation and improvement; these also should be considered as protection domain of the present utility model, and these are all without affecting effect and the practical applicability that this utility model is implemented.The protection domain that this application claims should be as the criterion with the content of its claim, and the detailed description of the invention in description etc. records the content that may be used for explaining claim.
Claims (1)
1. welding analog device, it is characterized in that, including the container for holding simulation solder flux, air compressor, air inlet pipe and discharge nozzle, described container is provided with Stress control table and temperature control table, it is provided with heating wire in described container, described air compressor is connected with the top of container by described air inlet pipe, one end of discharge nozzle connects with the bottom of container, the other end is provided with and holds a writing brush or pen-write, the described regulation valve being provided with for controlling discharge nozzle flow that holds a writing brush or pen-write, also include protecting crust, described container, air compressor is each attached in protecting crust, the controller of described Stress control table and temperature control table is each attached on protecting crust, it is additionally provided with roller on described protecting crust.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521044692.6U CN205508249U (en) | 2015-12-15 | 2015-12-15 | Device for simulating welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521044692.6U CN205508249U (en) | 2015-12-15 | 2015-12-15 | Device for simulating welding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205508249U true CN205508249U (en) | 2016-08-24 |
Family
ID=56721476
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521044692.6U Expired - Fee Related CN205508249U (en) | 2015-12-15 | 2015-12-15 | Device for simulating welding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205508249U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107045830A (en) * | 2017-06-19 | 2017-08-15 | 重庆科技学院 | A kind of blast furnace burden soft melting dropping apparatus for demonstrating |
| CN109448485A (en) * | 2018-11-14 | 2019-03-08 | 南通理工学院 | Welding robot simulation device based on additive manufacturing technology |
-
2015
- 2015-12-15 CN CN201521044692.6U patent/CN205508249U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107045830A (en) * | 2017-06-19 | 2017-08-15 | 重庆科技学院 | A kind of blast furnace burden soft melting dropping apparatus for demonstrating |
| CN109448485A (en) * | 2018-11-14 | 2019-03-08 | 南通理工学院 | Welding robot simulation device based on additive manufacturing technology |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160824 Termination date: 20161215 |