CN205764319U - Low temperature solder joint automatic welding equipment - Google Patents
Low temperature solder joint automatic welding equipment Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及焊接设备领域技术,尤其是指一种低温焊点自动焊接设备。 The utility model relates to the technology in the field of welding equipment, in particular to an automatic welding equipment for low-temperature solder joints.
背景技术 Background technique
LSP10浪涌保护装置(SPD)模块配有热保护压敏电阻,可提供强大的浪涌电流处理能力。即使在压敏电阻寿命即将结束或者持续存在过压条件等极端情况下,内置热断路功能仍能在发生灾难性故障和火灾时提供额外的保护。 The LSP10 Surge Protective Device (SPD) module is equipped with a thermally protected varistor that provides robust surge current handling capabilities. Even in extreme conditions such as near the end of varistor life or a persistent overvoltage condition, a built-in thermal shutdown provides additional protection in the event of catastrophic failure and fire.
LSP10浪涌保护装置(SPD)模块在制作过程中需要进行低温焊点的焊接,并且要焊左右两个低温焊点,现有技术中,这个焊接工序是由人工作业完成,这种作业方式的焊接时间和冷却时间均不可控,产品品质的一致性不好,而且效率低,1分钟只能做一个产品。 The LSP10 surge protection device (SPD) module requires welding of low-temperature solder joints during the production process, and two low-temperature solder joints on the left and right. In the prior art, this welding process is completed by manual work. This operation method The welding time and cooling time are uncontrollable, the consistency of product quality is not good, and the efficiency is low, only one product can be made in one minute.
发明内容 Contents of the invention
有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种低温焊点自动焊接设备,其能有效解决现有之人工进行低温焊点焊接的方式存在效率低、品质不好的问题。 In view of this, the utility model aims at the deficiencies of the existing technology, and its main purpose is to provide an automatic welding equipment for low-temperature solder joints, which can effectively solve the problems of low efficiency and poor quality of the existing manual low-temperature solder joint welding methods. good question.
为实现上述目的,本实用新型采用如下之技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种低温焊点自动焊接设备,包括有机壳、焊接治具以及焊接机头模组; An automatic welding equipment for low-temperature solder joints, including an organic casing, a welding jig and a welding head module;
该机壳具有一工作台和一封闭腔体,该工作台位于封闭腔体内; The casing has a workbench and a closed cavity, and the workbench is located in the closed cavity;
该焊接治具上设置有多个产品安置位,该多个产品安置位左右并排设置,焊接治具可左右来回活动地设置于工作台上并位于封闭腔体内,焊接治具由一第一驱动机构带动而左右来回活动; The welding jig is provided with a plurality of product placement positions, and the plurality of product placement positions are arranged side by side. The welding jig can be moved back and forth on the workbench and located in a closed cavity. The welding jig is driven by a first The organization drives and moves back and forth from left to right;
该焊接机头模组位于焊接治具的后方,焊接机头模组可前后来回活动地设置于工作台上并位于封闭腔体内,焊接机头模组由一第二驱动机构带动而前后来回活动,该焊接机头模组包括有前后滑座、第一竖向滑座、第二竖向滑座、多个压片、多个冷风管和多个电铬铁;该第一竖向滑座可上下活动地设置于前后滑座上,第一竖向滑座由一第三驱动机构带动而上下活动,该第二竖向滑座可上下活动地设置于第一竖向滑座上,该第二竖向滑座由一第四驱动机构带动而上下活动,该多个压片和多个冷风管均设置于第一竖向滑座上随第一竖向滑座上下活动,该多个压片左右并排间隔设置,该多个冷风管位于对应之压片的侧旁,该多个电铬铁设置于第二竖向滑座上随第二竖向滑座上下活动,多个电铬铁位于对应之压片的侧旁。 The welding head module is located behind the welding jig. The welding head module can be moved back and forth on the workbench and is located in a closed cavity. The welding head module is driven by a second driving mechanism to move back and forth , the welding head module includes a front and rear sliding seat, a first vertical sliding seat, a second vertical sliding seat, a plurality of pressing sheets, a plurality of cold air pipes and a plurality of electric chrome irons; the first vertical sliding seat It can be arranged on the front and rear sliding seats so as to move up and down. The first vertical sliding seat is driven by a third driving mechanism to move up and down. The second vertical sliding seat can be arranged on the first vertical sliding seat to move up and down. The second vertical sliding seat is driven by a fourth driving mechanism to move up and down. The plurality of pressing pieces and the plurality of cold air pipes are all arranged on the first vertical sliding seat and move up and down with the first vertical sliding seat. The pressing sheets are arranged side by side at intervals, the plurality of cold air pipes are located on the side of the corresponding pressing sheet, the plurality of electric chrome irons are arranged on the second vertical sliding seat and move up and down with the second vertical sliding seat, and the plurality of electric chrome The iron is located on the side of the corresponding tablet.
优选的,所述产品安置位为五个,对应地,该压片、冷风管和电铬铁均为五个。 Preferably, there are five product placement positions, and correspondingly, there are five pressing sheets, cold air ducts and electric ferrochrome.
优选的,所述第一驱动机构为气缸,该第一驱动机构设置于工作台的底部。 Preferably, the first driving mechanism is an air cylinder, and the first driving mechanism is arranged at the bottom of the workbench.
优选的,所述第二驱动机构为气缸,该第二驱动机构设置于工作台的底部,第二驱动机构与前后滑座安装连接。 Preferably, the second driving mechanism is an air cylinder, the second driving mechanism is arranged at the bottom of the workbench, and the second driving mechanism is installed and connected with the front and rear sliding seats.
优选的,所述工作台的下方设置有多个温度控制器,该多个电铬铁分别连接对应的温度控制器。 Preferably, a plurality of temperature controllers are arranged below the workbench, and the plurality of electric chrome ferrochromes are respectively connected to corresponding temperature controllers.
优选的,所述压片可弹性上下活动地安装于第一竖向滑座上。 Preferably, the pressing piece can be elastically mounted on the first vertical sliding seat up and down.
优选的,所述电铬铁可弹性上下活动地安装于第二竖向滑座上。 Preferably, the electric chrome can be elastically mounted on the second vertical sliding seat up and down.
优选的,所述第三驱动机构为气缸,该第三驱动机构设置于前后滑座的顶部。 Preferably, the third driving mechanism is an air cylinder, and the third driving mechanism is arranged on the top of the front and rear sliding seats.
优选的,所述第四驱动机构包括有电机和丝杆,该电机安装于第一竖向滑座上,电机带动丝杆转动,丝杆与第二竖向滑座螺合连接。 Preferably, the fourth driving mechanism includes a motor and a screw, the motor is installed on the first vertical slide, the motor drives the screw to rotate, and the screw is screwed to the second vertical slide.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知: Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
通过配合利用本设备的各个装置和机构,可同时对多个产品进行自动焊接,取代了传统之人工焊接的方式,生产效率提高数倍,并且焊接时间和冷却时间可控,比人工焊接可靠,产品品质的一致性较好,有效提升产品品质。 By cooperating with various devices and mechanisms of this equipment, multiple products can be automatically welded at the same time, replacing the traditional manual welding method, the production efficiency is increased several times, and the welding time and cooling time are controllable, which is more reliable than manual welding. The consistency of product quality is good, effectively improving product quality.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。 In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明 Description of drawings
图1是本实用新型之较佳实施例的组装立体示意图; Fig. 1 is the assembled three-dimensional schematic diagram of the preferred embodiment of the present utility model;
图2是本实用新型之较佳实施例的内部结构立体图; Fig. 2 is a perspective view of the internal structure of a preferred embodiment of the present utility model;
图3是图2的另一角度立体图; Fig. 3 is another perspective view of Fig. 2;
图4是本实用新型之较佳实施例中焊接模组的示意图。 Fig. 4 is a schematic diagram of a welding module in a preferred embodiment of the present invention.
附图标识说明: Explanation of the accompanying drawings:
10、机壳 11、工作台 10. Chassis 11. Workbench
12、封闭腔体 20、焊接治具 12. Closed cavity 20. Welding fixture
21、产品安置位 30、焊接机头模组 21. Product placement 30. Welding head module
31、前后滑座 32、第一竖向滑座 31. Front and rear sliding seat 32. The first vertical sliding seat
33、第二竖向滑座 34、压片 33. The second vertical sliding seat 34. Tablet
35、冷风管 36、电铬铁 35. Cooling duct 36. Electric ferrochrome
37、第三驱动机构 38、第四驱动机构 37. The third driving mechanism 38. The fourth driving mechanism
381、电机 382、丝杆 381. Motor 382. Screw rod
40、第一驱动机构 50、第二驱动机构 40. The first driving mechanism 50. The second driving mechanism
60、产品 70、温度控制器。 60. Products 70. Temperature controller.
具体实施方式 detailed description
请参照图1至图4所示,其显示出了本实用新型之较佳实施例的具体结构,包括有机壳10、焊接治具20以及焊接机头模组30。 Please refer to FIG. 1 to FIG. 4 , which show the specific structure of a preferred embodiment of the present invention, including an organic casing 10 , a welding jig 20 and a welding head module 30 .
该机壳10具有一工作台11和一封闭腔体12,该工作台11位于封闭腔体12内。 The casing 10 has a workbench 11 and a closed cavity 12 , and the workbench 11 is located in the closed cavity 12 .
该焊接治具20上设置有多个产品安置位21,该多个产品安置位21左右并排设置,焊接治具20可左右来回活动地设置于工作台11上并位于封闭腔体12内,焊接治具20由一第一驱动机构40带动而左右来回活动。在本实施例中,所述第一驱动机构40为气缸,该第一驱动机构40设置于工作台11的底部。 The welding jig 20 is provided with a plurality of product placement positions 21, and the plurality of product placement positions 21 are arranged side by side. The welding jig 20 can be moved back and forth on the workbench 11 and is located in the closed cavity 12. The jig 20 is driven by a first driving mechanism 40 to move back and forth left and right. In this embodiment, the first driving mechanism 40 is an air cylinder, and the first driving mechanism 40 is disposed at the bottom of the workbench 11 .
该焊接机头模组30位于焊接治具20的后方,焊接机头模组30可前后来回活动地设置于工作台11上并位于封闭腔体12内,焊接机头模组30由一第二驱动机构50带动而前后来回活动。 The welding head module 30 is positioned at the rear of the welding jig 20. The welding head module 30 can be moved back and forth on the workbench 11 and is located in the closed cavity 12. The welding head module 30 consists of a second The driving mechanism 50 drives and moves back and forth.
具体而言,该焊接机头模组30包括有前后滑座31、第一竖向滑座32和第二竖向滑座33、多个压片34、多个冷风管35和多个电铬铁36;所述第二驱动机构50为气缸,该第二驱动机构50设置于工作台11的底部,第二驱动机构50与前后滑座31安装连接;该第一竖向滑座32可上下活动地设置于前后滑座31上,第一竖向滑座32由一第三驱动机构37带动而上下活动,在本实施例中,所述第三驱动机构37为气缸,该第三驱动机构37设置于前后滑座31的顶部;该第二竖向滑座33可上下活动地设置于第一竖向滑座32上,该第二竖向滑座33由一第四驱动机构38带动而上下活动,在本实施例中,所述第四驱动机构38包括有电机381和丝杆382,该电机381安装于第一竖向滑座32上,电机381带动丝杆382转动,丝杆382与第二竖向滑座33螺合连接;该多个压片34和多个冷风管35均设置于第一竖向滑座32上随第一竖向滑座32上下活动,该多个压片34左右并排间隔设置,该多个冷风管35位于对应之压片34的侧旁,在本实施例中,所述压片34可弹性上下活动地安装于第一竖向滑座32上,以弹性抵压在产品的弹性铜脚上;该多个电铬铁36设置于第二竖向滑座33上随第二竖向滑座33上下活动,多个电铬铁36位于对应之压片34的侧旁,在本实施例中,所述电铬铁36可弹性上下活动地安装于第二竖向滑座33上。 Specifically, the welding head module 30 includes a front and rear sliding seat 31, a first vertical sliding seat 32 and a second vertical sliding seat 33, a plurality of pressing pieces 34, a plurality of cold air pipes 35 and a plurality of electric chrome Iron 36; the second driving mechanism 50 is a cylinder, the second driving mechanism 50 is arranged on the bottom of the workbench 11, and the second driving mechanism 50 is installed and connected with the front and rear sliding seats 31; the first vertical sliding seat 32 can be up and down Movably arranged on the front and rear sliding seats 31, the first vertical sliding seat 32 is driven up and down by a third driving mechanism 37. In this embodiment, the third driving mechanism 37 is a cylinder, and the third driving mechanism 37 is arranged on the top of front and rear sliding seat 31; This second vertical sliding seat 33 can be arranged on the first vertical sliding seat 32 movable up and down, and this second vertical sliding seat 33 is driven by a fourth driving mechanism 38 Up and down, in this embodiment, the fourth driving mechanism 38 includes a motor 381 and a screw mandrel 382, the motor 381 is installed on the first vertical slide 32, the motor 381 drives the screw mandrel 382 to rotate, and the screw mandrel 382 It is screwed and connected with the second vertical sliding seat 33; the plurality of pressing pieces 34 and the plurality of cold air pipes 35 are all arranged on the first vertical sliding seat 32 and move up and down with the first vertical sliding seat 32, and the plurality of pressing pieces The sheets 34 are arranged side by side at intervals, and the plurality of cold air ducts 35 are located on the sides of the corresponding pressing sheets 34. In this embodiment, the pressing sheets 34 are elastically mounted on the first vertical sliding seat 32 up and down. It is elastically pressed against the elastic copper feet of the product; the multiple electric chromium ferrites 36 are set on the second vertical slide 33 and move up and down with the second vertical slide 33, and the multiple electric chromium ferrites 36 are located on the corresponding pressure On the side of the sheet 34, in this embodiment, the electric chromium ferrite 36 is elastically mounted on the second vertical sliding seat 33 up and down.
以及,所述产品安置位21为五个,对应地,该压片34、冷风管35和电铬铁36均为五个,以便一次可焊接五个产品60,产品安置位21、压片34、冷风管35和电铬铁36的数量不限;另外,所述工作台11的下方设置有多个温度控制器70,该多个电铬铁36分别连接对应的温度控制器70,利用温度控制器70控制对应的电铬铁36。 And, there are five product placement positions 21, correspondingly, the pressing sheet 34, the cold air pipe 35 and the electric chrome iron 36 are five, so that five products 60 can be welded at one time, the product placement positions 21, the pressing sheet 34 , the quantity of cold air duct 35 and electric chrome 36 is not limited; In addition, the below of described workbench 11 is provided with a plurality of temperature controllers 70, and these a plurality of electric chrome 36 are respectively connected with corresponding temperature controller 70, utilize temperature The controller 70 controls the corresponding electrochrome 36 .
工作时,首先,将多个产品60装入焊接治具20上对应的产品安置位21上,并将焊接治具20放入封闭腔体12内;接着,启动设备,第二驱动机构50带动焊接机头模组30向前活动到位,然后,第三驱动机构37带动第一竖向滑座32向下活动,使得多个压片34分别抵压在各个产品60的左边弹性铜脚,左边弹性铜脚压住后,该第四驱动机构38带动第二竖向滑座33向下活动,使得各个电铬铁36抵于对应的左边弹性铜脚上进行焊接,设定的焊接时间到达后,第四驱动机构38带动第二竖向滑座33向上活动复位,使得各个电铬铁36上升复位,此时,各冷风管35开始吹气,让各个焊点快速凝固,直到冷却时间到达后停止吹气;然后,第三驱动机构37带动第一竖向滑座32向上活动复位,使得各个压片34离开对产品60的抵压,接着,第一驱动机构40带动焊接治具20自动向左移动,准备焊右边的焊点,移动到位后,各个压片34下降压住各个产品60的右边弹性铜脚;焊接后再冷却,最后设备复位,人员将焊接治具20从设备里拿出即可。 When working, firstly, put a plurality of products 60 into the corresponding product placement positions 21 on the welding jig 20, and put the welding jig 20 into the closed cavity 12; then, start the equipment, and the second driving mechanism 50 drives The welding head module 30 moves forward and reaches the position, and then, the third drive mechanism 37 drives the first vertical sliding seat 32 to move downward, so that a plurality of pressing pieces 34 are respectively pressed against the left elastic copper feet of each product 60, and the left After the elastic copper feet are pressed, the fourth driving mechanism 38 drives the second vertical slide 33 to move downward, so that each electric chromium iron 36 is pressed against the corresponding left elastic copper feet for welding. After the set welding time arrives, , the fourth driving mechanism 38 drives the second vertical sliding seat 33 to move upwards and reset, so that each electric chromium iron 36 rises and resets. At this time, each cold air pipe 35 starts to blow air, so that each solder joint is solidified quickly, until the cooling time is reached. Stop blowing; then, the third driving mechanism 37 drives the first vertical sliding seat 32 to move upwards and reset, so that each pressing piece 34 leaves the pressing force on the product 60, and then, the first driving mechanism 40 drives the welding jig 20 to automatically Move to the left, ready to weld the solder joint on the right, after moving in place, each pressing piece 34 descends to press the right elastic copper foot of each product 60; after welding, cool down, and finally reset the equipment, and the personnel will take out the welding jig 20 from the equipment That's it.
本实用新型的设计重点是:通过配合利用本设备的各个装置和机构,可同时对多个产品进行自动焊接,取代了传统之人工焊接的方式,生产效率提高数倍,并且焊接时间和冷却时间可控,比人工焊接可靠,产品品质的一致性较好,有效提升产品品质。 The key point of the design of this utility model is: by cooperating with various devices and mechanisms of this equipment, multiple products can be automatically welded at the same time, replacing the traditional manual welding method, the production efficiency is increased several times, and the welding time and cooling time Controllable, more reliable than manual welding, better consistency of product quality, effectively improving product quality.
以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。 The technical principles of the present utility model have been described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the utility model, and cannot be construed as limiting the protection scope of the utility model in any way. Based on the explanations herein, those skilled in the art can think of other specific implementation modes of the present utility model without creative work, and these modes will all fall within the protection scope of the present utility model.
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| CN108233145A (en) * | 2017-12-29 | 2018-06-29 | 京信通信系统(中国)有限公司 | Main feeder assembly equipment and its assembly method |
| CN108233145B (en) * | 2017-12-29 | 2024-02-23 | 京信通信技术(广州)有限公司 | Main feeder line assembly equipment and assembly method thereof |
| CN108687420A (en) * | 2018-07-31 | 2018-10-23 | 广西岑科电子工业有限公司 | A kind of full-automatic inductance tin-soldering device |
| CN108687420B (en) * | 2018-07-31 | 2024-06-18 | 广西岑科电子工业有限公司 | Full-automatic inductance soldering tin equipment |
| CN110328464A (en) * | 2019-07-31 | 2019-10-15 | 苏州晟成光伏设备有限公司 | A kind of battery strings welding equipment |
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