CN105459563A - An efficient vacuum plane film laminating machine and a film laminating method - Google Patents
An efficient vacuum plane film laminating machine and a film laminating method Download PDFInfo
- Publication number
- CN105459563A CN105459563A CN201510794415.5A CN201510794415A CN105459563A CN 105459563 A CN105459563 A CN 105459563A CN 201510794415 A CN201510794415 A CN 201510794415A CN 105459563 A CN105459563 A CN 105459563A
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- working table
- planar working
- vacuum
- laminating machine
- heating cabinet
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1018—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to an efficient vacuum plane film laminating machine and a film laminating method. The machine comprises a rack, workbench supports and a control system and is provided with one or two groups of plane workbenches, wherein a vacuumizing device is connected to each plane, the workbench supports are provided with guide rails, each plane workbench moves along the guide rails through transmission devices, air cylinders are mounted on the rack and drive a heating box to move, each vacuumizing device comprises a vacuum pump and a negative pressure cavity which are connected, and each negative pressure cavity is connected to the corresponding plane workbench through a hose. The inside of each plane workbench is a cavity provided with supporting devices. The surface of each plane workbench is provided with a plurality of vacuumizing ports. Each vacuumizing device is connected to the corresponding cavity. The machine and the method are igneous in design, convenient to operate, high in efficiency, and capable of ensuring product quality, saving a large quantity of PVC film, saving labor, saving consumed power and reducing the cost. The rate of finished products is 100%.
Description
Technical field
The invention relates to a kind of plane high-efficiency vacuum laminating machine being applicable to paste PVC film or heat transfer film on various plate fitment, sound equipment, cabinet, suit doors.
Background technology
Along with growth in the living standard, to household building materials, people not only require that quality also requires attractive in appearance.As, for door, not only require environment-friendly materials, also require that there is certain aesthetic feeling, on door-plate, therefore paste PVC film also meet sword and give birth to.But existing method needs to adopt traditional laminating machine, not only of poor quality, inefficiency, and easily occurs percent defectives such as crumpling.And existing negative pressure pastes equipment, need press mold or folder film device, during heated at constant temperature PVC film, through heating, easily inhale and cover stretcher strain, not only waste PVC film, and product percent of pass is low.
Summary of the invention
In order to solve above-mentioned Problems existing, the invention provide a kind of easy to operate, efficiency is high, ensure yield rate, ensure product quality, save a large amount of PVC film, save artificial, save the plane high-efficiency vacuum laminating machine of electric resources.
The invention is achieved through the following technical solutions, and plane high-efficiency vacuum laminating machine, comprises frame, Working gantry and control system, and be provided with one group or two groups of planar working tables, vacuum extractor is connected with planar working table; Working gantry is provided with guide rail, and planar working table is moved along guide rail by transmission device; Cylinder is arranged in frame, and cylinder drives heating cabinet to move.
Above-mentioned plane high-efficiency vacuum laminating machine, two groups of planar working table symmetries are arranged on the both sides of frame.
Above-mentioned plane high-efficiency vacuum laminating machine, described vacuum extractor comprises vavuum pump and negative pressure cavity, and vacuum pumping pump is connected with negative pressure cavity, and negative pressure cavity is connected with planar working table by flexible pipe.
Above-mentioned plane high-efficiency vacuum laminating machine, described planar working table is, inner for having the cavity of bracing or strutting arrangement, the table top of planar working table is provided with some vacuum orifices, and vacuum plant communicates with cavity.
Above-mentioned plane high-efficiency vacuum laminating machine, the two ends at Working gantry and the lower end relative to heating cabinet are provided with the travel switch I for control plane table stroke, and planar working table is provided with travel switch II; Travel switch I and travel switch II echo mutually.
Above-mentioned plane high-efficiency vacuum laminating machine, frame is provided with the travel switch III for controlling heating cabinet stroke.
Above-mentioned plane high-efficiency vacuum laminating machine, be provided with manual ball valve and pressure vacuum ga(u)ge, manual ball valve is arranged between negative pressure cavity and planar working table, and pressure vacuum ga(u)ge is connected with negative pressure cavity.
A kind of area vacuum film covering method, utilize above-mentioned plane high-efficiency vacuum laminating machine, method is as follows:
1) workpiece is placed on planar working table, film is overlayed on workpiece, pave;
2) open manual ball valve and vavuum pump, by negative pressure cavity, planar working table is vacuumized, film is inhaled completely and overlays on workpiece;
3) control system control transmission device drives planar working table to move under heating cabinet, when the travel switch II on planar working table contacts with the travel switch I under heating cabinet, stops mobile;
4) control system control heating cabinet moves down, and planar working table is in heating cabinet, starts heated at constant temperature to film and workpiece, setting-up time to be achieved, and heating cabinet rises, and control system drives planar working table to reset by transmission device, completes a working cycles.Described film is PVC film or heat transfer film.
The beneficial effect of the invention is:
1. the invention, one or several workpiece can be put on planar working table, then complete PVC film, wooden skin or heat transfer film (being greater than the edge of work 3 centimeters), open manual ball valve and vavuum pump, enfleurage is covered, and ensure that the laminating quality of PVC film, wooden skin or heat transfer film.
2. the invention, accurately controls the operation of heating cabinet and planar working table by travel switch, ensure that planar working table is positioned at heating cabinet, to the even heated at constant temperature of PVC film, ensure that product quality.
3. the invention, structure is simple, and design ingenious, easy to operate, efficiency is high, yield rate 100%, while guarantee product quality, has saved a large amount of PVC film, saves manually, saves power consumption, reduces cost.
4. the invention, the Working gantry of frame both sides arranges two groups of planar working tables respectively, and like this, side workbench is while heating, and the workbench of opposite side carries out PVC film absorption, increases work efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of innovation and creation.
Fig. 2 is top view.
Fig. 3 is the structural representation of planar working table.
Fig. 4 is the working state figure of innovation and creation.
Detailed description of the invention
Embodiment 1 plane high-efficiency vacuum laminating machine
As shown in Figure 1-Figure 3, plane high-efficiency vacuum laminating machine, is made up of frame 1, cylinder 2, heating cabinet 3, Working gantry 4, the planar working table 5 that can form vacuum, transmission device 6, guide rail 9, vacuum extractor, travel switch I 14, travel switch II 10, travel switch III 15, manual ball valve 16 and pressure vacuum ga(u)ge 17 and control system.
The present embodiment, is provided with four cylinders 2, and cylinder 2 is arranged in frame 1, and cylinder 2 drives heating cabinet 3 to move.
The present embodiment, is provided with the both sides that two groups of planar working table 5, two groups of planar working table 5 symmetries that can form vacuum are arranged on frame 1, meets alternately overlay film and heating, save time, increase work efficiency.
The workpiece be provided with for having covered film to suction carries out the heating cabinet 3 of heated at constant temperature, and heating cabinet 3 is provided with inner chamber, and the size of inner chamber is corresponding with the size of planar working table.Cylinder 2 drives heating cabinet 3 to move up and down.
Working gantry 4 is provided with guide rail 9, and planar working table 5 is moved along guide rail 9 by transmission device 6.
Planar working table 5 is, inner for having the cavity of bracing or strutting arrangement 5-2, the setting of bracing or strutting arrangement prevents when vacuumizing, the distortion of planar working table.The table top of planar working table 5 is provided with some vacuum orifice 5-1.The invention, planar working table does not have press mold and folder film device, after putting workpiece (as door sheet) well, completes PVC film, directly can carry out vacuumizing enfleurage and cover.
Be provided with vacuum extractor, vacuum extractor is made up of vavuum pump 13, negative pressure cavity 12, manual ball valve 16 and pressure vacuum ga(u)ge 17, and vavuum pump 13 is connected with negative pressure cavity 12, and negative pressure cavity 12 is by the cavity connects of flexible pipe 11 with planar working table 5.Manual ball valve 16 is arranged between negative pressure cavity 12 and planar working table 5, and pressure vacuum ga(u)ge 17 is connected with negative pressure cavity 12, and pressure vacuum ga(u)ge 17 is connected with control system.
Be provided with the travel switch I 14 for control plane workbench 5 stroke at the two ends of Working gantry 4 with relative to the lower end of heating cabinet 3, planar working table 5 is provided with travel switch II 10; Travel switch I 14 and travel switch II 10 echo mutually.
Frame 1 is provided with the travel switch II 15 for controlling heating cabinet stroke.
Embodiment 2 one kinds of area vacuum film covering methods
The present embodiment take door-plate as workpiece, and pasting PVC film is thereon example, is described further area vacuum film covering method, and utilize the plane high-efficiency vacuum laminating machine of embodiment 1, method is as follows:
1) by polishing well, the door-plate 8 having sprayed plastic uptake glue is placed on planar working table 5, covers the PVC film 7 being greater than door periphery 3 centimeters, paves.
2) open manual ball valve 6 and vavuum pump 13, by negative pressure cavity 12, vacuumize planar working table, PVC film, due to the effect of negative pressure, is inhaled overlayed on door-plate completely.
3) control system control transmission device 6 drives planar working table 5 to move to heating cabinet 3, when the travel switch II on planar working table is with when to be arranged on Working gantry and travel switch I under being positioned at heating cabinet contacts, control system control plane workbench stops mobile, makes planar working table be placed in the inner chamber of heating cabinet completely.
4) control system control heating cabinet moves down, and planar working table is in heating cabinet, starts heated at constant temperature to PVC film and door-plate, setting-up time to be achieved, heating cabinet rises, and control system drives planar working table to reset by transmission device, completes a working cycles.
The present embodiment is for door-plate, and workpiece also can replace with various plate fitment, sound equipment or cabinet, and PVC film can replace with heat transfer film.
Claims (9)
1. plane high-efficiency vacuum laminating machine, comprise frame (1), Working gantry (4) and control system, it is characterized in that: be provided with one group or two groups of planar working tables (5), vacuum extractor is connected with planar working table (5); Working gantry (4) is provided with guide rail (9), and planar working table (5) is mobile along guide rail (9) by transmission device (6); Cylinder (2) is arranged in frame (1), and cylinder (2) drives heating cabinet (3) mobile.
2. plane high-efficiency vacuum laminating machine according to claim 1, is characterized in that: two groups of planar working table (5) symmetries are arranged on the both sides of frame (1).
3. plane high-efficiency vacuum laminating machine according to claim 1, it is characterized in that: described vacuum extractor comprises vavuum pump (13) and negative pressure cavity (12), vavuum pump (13) is connected with negative pressure cavity (12), and negative pressure cavity (12) is connected with planar working table (5) by flexible pipe (11).
4. the plane high-efficiency vacuum laminating machine according to claim 1,2 or 3, it is characterized in that: described planar working table (5) is, inner for having the cavity of bracing or strutting arrangement (5-2), the table top of planar working table (5) is provided with some vacuum orifices (5-1), and vacuum extractor communicates with cavity.
5. the plane high-efficiency vacuum laminating machine according to claim 1,2 or 3, it is characterized in that: be provided with the travel switch I (14) for control plane workbench (5) stroke at the two ends of Working gantry (4) with relative to the lower end of heating cabinet (3), planar working table (5) is provided with travel switch II (10); Travel switch I (14) echoes mutually with travel switch II (10).
6. the plane high-efficiency vacuum laminating machine according to claim 1,2 or 3, is characterized in that: frame (1) is provided with the travel switch III (15) for controlling heating cabinet (3) stroke.
7. plane high-efficiency vacuum laminating machine according to claim 3, it is characterized in that: be provided with manual ball valve (16) and pressure vacuum ga(u)ge (17), manual ball valve (16) is arranged between negative pressure cavity (12) and planar working table (5), and pressure vacuum ga(u)ge (17) is connected with negative pressure cavity (12).
8. an area vacuum film covering method, is characterized in that: utilize the plane high-efficiency vacuum laminating machine described in claim 7, method is as follows:
1) workpiece is placed on planar working table, film is overlayed on workpiece, pave;
2) open manual ball valve and vavuum pump, by negative pressure cavity, planar working table is vacuumized, film is inhaled completely and overlays on workpiece;
3) control system control transmission device drives planar working table to move under heating cabinet, when the travel switch II on planar working table contacts with the travel switch I under heating cabinet, stops mobile;
4) control system control heating cabinet moves down, and planar working table is in heating cabinet, starts heated at constant temperature to film and workpiece, setting-up time to be achieved, and heating cabinet rises, and control system drives planar working table to reset by transmission device, completes a working cycles.
9. a kind of area vacuum film covering method according to claim 8, is characterized in that: described film is PVC film or heat transfer film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510794415.5A CN105459563A (en) | 2015-11-17 | 2015-11-17 | An efficient vacuum plane film laminating machine and a film laminating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510794415.5A CN105459563A (en) | 2015-11-17 | 2015-11-17 | An efficient vacuum plane film laminating machine and a film laminating method |
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| CN105459563A true CN105459563A (en) | 2016-04-06 |
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| CN201510794415.5A Pending CN105459563A (en) | 2015-11-17 | 2015-11-17 | An efficient vacuum plane film laminating machine and a film laminating method |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079815A (en) * | 2016-06-06 | 2016-11-09 | 深圳新澳科电缆有限公司 | A kind of automatic film covering device |
| CN106370496A (en) * | 2016-10-28 | 2017-02-01 | 长沙开元仪器股份有限公司 | Sample shaping system for X-ray fluorescence on-line testing |
| CN107379564A (en) * | 2017-09-15 | 2017-11-24 | 上海天凌玻璃技术有限公司 | Appliance panel complex machining process and system of processing |
| CN108189519A (en) * | 2018-01-26 | 2018-06-22 | 泰安市展鸿木业机械有限公司 | A kind of Three-dimensional vacuum hot pressing overlay film integration unit |
| CN108661275A (en) * | 2017-03-31 | 2018-10-16 | 深圳市优住住区产业化科技发展有限公司 | A kind of compound Indoor decorative plate of PVC and its manufacturing method |
| CN110452021A (en) * | 2019-07-11 | 2019-11-15 | 河海大学 | A kind of particle mosaic type photocatalysis dirty furring brick and preparation method and preparation facilities only |
| CN110884105A (en) * | 2019-11-28 | 2020-03-17 | 重庆市佳禾家具制造有限公司 | Curved surface vacuum film laminating machine |
| CN110920241A (en) * | 2019-11-28 | 2020-03-27 | 湖南潇龙机械设备制造有限责任公司 | Thermoprint tectorial membrane mechanism |
| CN110978526A (en) * | 2019-12-31 | 2020-04-10 | 佛山市南海区双志包装机械有限公司 | Vacuum double-film laminating machine |
| CN113478802A (en) * | 2021-06-24 | 2021-10-08 | 蚌埠市鼎圣家居有限公司 | Tectorial membrane drying system and positive negative pressure tectorial membrane machine thereof |
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| CN205219995U (en) * | 2015-11-17 | 2016-05-11 | 冯乃元 | High -efficient vacuum film covering machine in plane |
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Patent Citations (5)
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| CN2535204Y (en) * | 2002-05-08 | 2003-02-12 | 杜光智 | Film-coating machine |
| CN2555138Y (en) * | 2002-08-07 | 2003-06-11 | 张凤伟 | Multifunctional vacuum film coating and puppet film binding machine |
| CN200974272Y (en) * | 2006-11-24 | 2007-11-14 | 武汉哈佛科技发展有限公司 | Vacuum paint-free coating equipment |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079815A (en) * | 2016-06-06 | 2016-11-09 | 深圳新澳科电缆有限公司 | A kind of automatic film covering device |
| CN106370496A (en) * | 2016-10-28 | 2017-02-01 | 长沙开元仪器股份有限公司 | Sample shaping system for X-ray fluorescence on-line testing |
| CN108661275A (en) * | 2017-03-31 | 2018-10-16 | 深圳市优住住区产业化科技发展有限公司 | A kind of compound Indoor decorative plate of PVC and its manufacturing method |
| CN107379564A (en) * | 2017-09-15 | 2017-11-24 | 上海天凌玻璃技术有限公司 | Appliance panel complex machining process and system of processing |
| CN108189519A (en) * | 2018-01-26 | 2018-06-22 | 泰安市展鸿木业机械有限公司 | A kind of Three-dimensional vacuum hot pressing overlay film integration unit |
| CN110452021B (en) * | 2019-07-11 | 2021-09-28 | 河海大学 | Particle embedded type photocatalytic dirt-cleaning furring brick, preparation method and preparation device |
| CN110452021A (en) * | 2019-07-11 | 2019-11-15 | 河海大学 | A kind of particle mosaic type photocatalysis dirty furring brick and preparation method and preparation facilities only |
| CN110884105A (en) * | 2019-11-28 | 2020-03-17 | 重庆市佳禾家具制造有限公司 | Curved surface vacuum film laminating machine |
| CN110920241B (en) * | 2019-11-28 | 2021-07-23 | 湖南潇龙机械设备制造有限责任公司 | Thermoprint tectorial membrane mechanism |
| CN110884105B (en) * | 2019-11-28 | 2021-09-07 | 重庆市佳禾家具制造有限公司 | Curved surface vacuum film laminating machine |
| CN110920241A (en) * | 2019-11-28 | 2020-03-27 | 湖南潇龙机械设备制造有限责任公司 | Thermoprint tectorial membrane mechanism |
| CN110978526A (en) * | 2019-12-31 | 2020-04-10 | 佛山市南海区双志包装机械有限公司 | Vacuum double-film laminating machine |
| CN113478802A (en) * | 2021-06-24 | 2021-10-08 | 蚌埠市鼎圣家居有限公司 | Tectorial membrane drying system and positive negative pressure tectorial membrane machine thereof |
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Application publication date: 20160406 |
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| RJ01 | Rejection of invention patent application after publication |