CN106079011B - Temperature and humidity automatic adjustment production line and its implementation for straw mat production - Google Patents
Temperature and humidity automatic adjustment production line and its implementation for straw mat production Download PDFInfo
- Publication number
- CN106079011B CN106079011B CN201610644203.3A CN201610644203A CN106079011B CN 106079011 B CN106079011 B CN 106079011B CN 201610644203 A CN201610644203 A CN 201610644203A CN 106079011 B CN106079011 B CN 106079011B
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- straw mat
- guide roller
- roller
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- babinet
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/24—Manufacture or reconditioning of specific semi-finished or finished articles of household utensils, e.g. spoons, clothes hangers, clothes pegs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/0228—Spraying apparatus, e.g. tunnels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/04—Combined bleaching or impregnating and drying of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2200/00—Wooden materials to be treated
- B27K2200/10—Articles made of particles or fibres consisting of wood or other lignocellulosic material
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of temperature and humidities for straw mat production to automatically adjust production line, includes the Song Xiji for unclamping straw mat, is used for the sizing color spray case of straw mat sizing and color spray, the baking oven for drying straw mat；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller is connect with Song Xiji, sizing color spray case, baking oven respectively；The sizing color spray case includes that temperature sensor and humidity sensor are equipped in babinet babinet, and temperature sensor and humidity sensor are connect with controller respectively.The invention also discloses the implementation methods that a kind of temperature and humidity for straw mat production automatically adjusts production line.The present invention has the characteristics that simple in structure, low cost, production efficiency is high, time saving and energy saving and energy conservation and environmental protection.
Description
Technical field
The present invention relates to straw mat processing technique fields, and specifically a kind of temperature and humidity for straw mat production is automatic
Adjust production line and its implementation.
Background technology
Straw mat refers to the mat of flexible seat straw plaited, and general straw mat passes through hydraulic press high temperature press polish, for convenience all
It rolls.It is needed further according to product, is then dyed or shaped, but straw mat is first tied into pine again before dyeing or shaping
It opens, is dyed through color spray case of shaping or sizing followed by carries out high temperature drying through baking oven.These work are usual in traditional manufacturing technique
The problems such as by having been manually done, it is low that there are efficiency, of high cost, time-consuming and laborious, and product qualification rate is low.
Invention content
It is an object of the invention to overcome above the shortcomings of the prior art, a kind of simple in structure, cost is provided just
Preferably, production efficiency it is high, it is time saving and energy saving and it is energy-saving and environment-friendly for straw mat production temperature and humidity automatically adjust production line.
Another object of the present invention is to provide a kind of temperature and humidities for straw mat production to automatically adjust production line
Implementation method.
In order to achieve the above object, the present invention uses following technical scheme：A kind of temperature and humidity for straw mat production
Production line is automatically adjusted, includes the Song Xiji for unclamping straw mat, for by the sizing color spray case of straw mat sizing and color spray, using
In the baking oven for drying straw mat；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller respectively with Song Xiji, fixed
Type color spray case, baking oven connection；The sizing color spray case includes babinet, is provided with the first guide roller above babinet side, first leads
It is equipped with the second guide roller below to roller, the first inclination collecting board is provided in babinet, the one end of the first inclination collecting board is equipped with
Third guide roller, first inclination collecting board the other end lower section are provided with the first collecting tank, and first tilts setting below collecting board
There is the second inclination collecting board, is provided with the 4th guide roller above second inclination collecting board one end, second tilts the collecting board other end
Top is provided with the 5th guide roller, is provided with the second collecting tank below the second inclination collecting board other end, is set below babinet side
Baking oven connection roller is set, the top of the box left side is provided with exhaust blower, and filter screen is provided in the babinet below exhaust blower, and first tilts
It is provided with color spray device on collecting board and the second inclination collecting board, temperature sensor and humidity sensor, temperature are equipped in babinet
Sensor and humidity sensor are connect with controller respectively.
The pine seat machine includes rack, and frame top is equipped with fixing axle connecting rod, and fixing axle connecting rod is fixed with fixing axle
Connection, fixed hub are equipped with the drive roll of rotation, and drive roll is connect with motor, and motor is set to below rack, and drive roll is oblique
Top is provided with regulating roller, and regulating roller is set in adjustment axis, and adjustment axis is connect by rotating fixed link with turning set, turning set
In rack, limitation bar is equipped with below rotation fixed link.
Dust-extraction unit is equipped with above the regulating roller, dust-extraction unit includes dedusting shell, and suction is provided with above dedusting shell
Wind turbine, dedusting shell are equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, dedusting
Outer casing underpart side is connect by pipeline with sedimentation basin；Horizontal in pipeline to be equipped with " V " shape guide groove, guide groove inner wall smooth is beaten
Mill.
Spacing between the drive roll and regulating roller is 0.5~10mm；Dedusting outer casing bottom is inclined to set；Outside dedusting
Shell bottom is arranged horizontal by 5~30 degree of angles；Suction ventilator filter screen is equipped at suction ventilator；It sprays and is equipped with sprinkler head at mouth.
Described first, which tilts collecting board and second, tilts collecting board with horizontal plane in 15~30 degree of angles；Color spray device includes
Rotation axis, rotation axis intermediate sleeve are equipped with gear, and gear is connect with rotary electric machine, and rotation axis top is connected with first level bar, the
One horizon bar is connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first paint-spraying head with
First feed pipe connects；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar is connect with the second spherical plain bearing rod end, the
Two spherical plain bearing rod ends are connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and the second water
Flat bar is in be oppositely arranged；First collecting tank and the second collecting tank are arranged in 15~30 degree of angles with horizontal plane；Filter screen is bilayer
Filter screen；The arc-shaped structure of filter screen；Exhaust blower filter screen is equipped at exhaust blower.
The baking oven includes the first babinet, and the first babinet the right top is equipped with the first baking oven guide roller, the first box house
Lower section is provided with the first stove, and the first stove is connect with the first manifold, and the first manifold is connect with the first heat-dissipating pipe, the first heat-dissipating pipe
Top is equipped with the first poroid plate, is the first wire netting above the first poroid plate, is provided with the first fan at the first poroid plate, and first
It is the first drying guide roller group above wire netting, the first power roller and the second power roller is provided with above the first box house, the
One babinet left upper side offers channel and connects the second babinet；It is provided with the second stove below second box house, second
It is equipped with the second poroid plate above stove, is the second wire netting above the second poroid plate, the second fan is provided at the second poroid plate,
It is the second drying guide roller group above second wire netting, third power roller and the 4th power is provided with above the second box house
Roller, the second babinet left upper side offer outlet, and exit is provided with export orientation roller group.
The second stove of volume ratio of first stove it is small；Spacing between first poroid plate and the first wire netting
For 10~40cm；Spacing between second poroid plate and the second wire netting is 20~50cm；Export orientation roller group includes outlet guide
To roller, driven by motor for outlet power roller, outlet power roller above export orientation roller；First drying guide roller group includes several
Group the first drying guide roller setting up and down, the distance between adjacent first drying guide roller of horizontal direction is 5~20cm；Second
Drying guide roller group includes several groups the second drying guide roller setting up and down, and horizontal direction adjacent second is dried between guide roller
Distance be 5~20cm；First poroid plate is connect with scrap collecting tank with the second poroid plate.
The controller be PLC controller, controller respectively with motor, suction ventilator, exhaust blower, rotary electric machine, first
Paint-spraying head, the second paint-spraying head, the first fan and the connection of the second fan.
The implementation method of the above-mentioned temperature and humidity automatic adjustment production line for straw mat production, includes the following steps：
(1), controller controls motor, and motor drives drive roll, and one of bundled straw mat passes through drive roll and tune
Save the gap between roller；Due to the gravity of regulating roller, straw mat is pushed down, straw mat travels forward under drive roll effect；
(2), due to the effect of rotation fixed link and turning set, regulating roller is in the state for pushing down straw mat always；
(3), due to the effect of limitation bar, ensure the gap sucking that straw mat can be between drive roll and regulating roller；Dust is logical
It crosses dust-extraction unit to siphon away, since dust soaks, becomes sludge, the " V " shape guide groove of setting can make sludge preferably enter precipitation
Pond, convenient for precipitation；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment and carry out dyeing processing；
(5), straw mat is tensed by the first guide roller, the second guide roller, then arrives third guide roller by straw mat, careless at this time
Seat is face-up；
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue tilt collecting board through first and are collected to first
Then slot arrives pigment or shaping glue collecting tank, temperature and humidity at this time has controller control；
(7), exhaust blower starts continue working, and extra mist pigment or shaping glue will not make pigment exist by filter screen filtration
Case internal deposition；
(8), the straw mat of third guide roller passes through the steering of the 4th guide roller, the 5th guide roller is reached, at this point, the straw mat back side
Upward, color spray device sprinkling pigment or shaping glue, pigment or shaping glue tilt collecting board to the second collecting tank through second, then arrive
Pigment or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller connects roller to baking oven, then exports；
(10), the straw mat after dyeing sizing enters the first babinet by the first guide roller, and straw mat is through the first drying guide roller
Winding reaches the first power roller to group up and down, then proceedes to wind, the second power roller is reached, finally to the second babinet from channel
It is interior；
(11), the first stove heat, heat through manifold to the first heat-dissipating pipe, then up through the first poroid plate, the first iron
Silk screen radiates, and is dried to straw mat, the first fan work；
(12), straw mat enters the second babinet, and straw mat winds through the second drying guide roller group and reaches third power roller up and down, so
After continue to wind, reach the 4th power roller, finally from exit to export orientation roller group；
(13), the second stove heats, and heat radiates through the second poroid plate, the second wire netting, is carried out to straw mat secondary
Drying, the second fan work；
(14), after drying, straw mat forms final products through export orientation roller group.
Dust-extraction unit is equipped with above the regulating roller, dust-extraction unit includes dedusting shell, and suction is provided with above dedusting shell
Wind turbine, dedusting shell are equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, dedusting
Outer casing underpart side is connect by pipeline with sedimentation basin, and dust is removed, and ensures drying coloring；Between drive roll and regulating roller
Spacing be 0.5~10mm；It sprays and is equipped with sprinkler head at mouth；The sprinkler head is 360 ° of rotary sprinklers；The color spray device
Including rotation axis, rotation axis intermediate sleeve is equipped with gear, and gear is connect with rotary electric machine, and rotation axis top is connected with first level
Bar, first level bar are connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first color spray
Head is connect with the first feed pipe；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect
It connects, the second spherical plain bearing rod end is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and
Two horizon bars are in be oppositely arranged；First, which tilts collecting board and second, tilts collecting board with horizontal plane in 15~30 degree of angles；Filtering
Net arc-shaped structure；The second stove of volume ratio of first stove it is small；The first poroid plate and the first wire netting
Between spacing be 10~40cm；Spacing between the second poroid plate and the second wire netting is 20~50cm；The outlet
Guide roller group includes export orientation roller, is two outlet press rollers above export orientation roller；The first drying guide roller group packet
Include several groups the first drying guide roller setting up and down, adjacent first drying the distance between the guide roller of horizontal direction for 5~
20cm；The second drying guide roller group includes several groups the second drying guide roller setting up and down, horizontal direction adjacent second
It is 5~20cm to dry the distance between guide roller；The first poroid plate is connect with scrap collecting tank with the second poroid plate.
The present invention compared with the existing technology, has the following advantages and effect：
1, the present invention includes the Song Xiji for unclamping straw mat, the sizing color spray case for shaping straw mat with color spray,
Baking oven for drying straw mat；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller respectively with Song Xiji,
Sizing color spray case, baking oven connection；The sizing color spray case includes babinet, is provided with the first guide roller above babinet side, and first
It is equipped with the second guide roller below guide roller, the first inclination collecting board is provided in babinet, the one end of the first inclination collecting board is set
There is third guide roller, the first collecting tank is provided with below first inclination collecting board the other end, is set below the first inclination collecting board
It is equipped with the second inclination collecting board, the 4th guide roller is provided with above second inclination collecting board one end, the second inclination collecting board is another
End top is provided with the 5th guide roller, and the second collecting tank, babinet side lower section are provided with below the second inclination collecting board other end
Baking oven is set and connects roller, the top of the box left side is provided with exhaust blower, filter screen is provided in the babinet below exhaust blower, and first inclines
It is provided with color spray device on oblique collecting board and the second inclination collecting board, temperature sensor and humidity sensor, temperature are equipped in babinet
Degree sensor and humidity sensor are connect with controller respectively, have simple in structure, low cost, production efficiency height, time saving province
The advantages that power, high degree of automation and energy conservation and environmental protection.
2, dust-extraction unit is equipped with above the regulating roller in the present invention, dust-extraction unit includes dedusting shell, dedusting shell top
It is provided with suction ventilator, dedusting shell is equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet
Mouthful, dedusting outer casing underpart side is connect by pipeline with sedimentation basin；Dust can be removed, ensures follow-up coloring, structure letter
It is single, energy conservation and environmental protection.
3, the spacing in the present invention between drive roll and regulating roller is 0.5~10mm, ensures that straw mat can smoothly unclamp, makes
It is good with effect.
4, the dedusting outer casing bottom in the present invention is inclined to set, and enters sedimentation basin convenient for the dust after getting wet.
5, the dedusting outer casing bottom in the present invention is arranged horizontal by 5~30 degree of angles, on the one hand can be convenient for after getting wet
Dust enter sedimentation basin, on the other hand the experiment proved that, dust enters conveniently, and efficiency is improved.
6, suction ventilator filter screen is equipped at the suction ventilator in the present invention, protection suction ventilator is without damage.
7, the sprinkler head in the present invention is 360 ° of rotary sprinklers, ensures its dust removing effects.
8, the sizing color spray case in the present invention includes babinet, and the first guide roller is provided with above babinet side, and first is oriented to
It is equipped with the second guide roller below roller, is provided with the first inclination collecting board in babinet, the first one end for tilting collecting board is equipped with the
Three guide rollers, first inclination collecting board the other end lower section are provided with the first collecting tank, are provided with below the first inclination collecting board
Second tilts collecting board, is provided with the 4th guide roller above second inclination collecting board one end, second tilts on the collecting board other end
Side is provided with the 5th guide roller, and the second collecting tank is provided with below the second inclination collecting board other end, is arranged below babinet side
Baking oven connects roller, and the top of the box left side is provided with exhaust blower, and filter screen is provided in the babinet below exhaust blower, and first tilts receipts
It is provided with color spray device on collection plate and the second inclination collecting board, there is simple in structure, low cost, production efficiency height, production effect
The advantages that fruit is good, pigment or shaping glue will not deposit in babinet, pigment or shaping glue recycle and double-face dyeing is shaped.
9, first in the present invention tilts collecting board and second and tilts collecting board and horizontal plane in 15~30 degree of angles, a side
On the other hand face is not easy deposited pigments or shaping glue convenient for the collection of pigment or shaping glue in babinet；Color spray device includes turning
Moving axis, rotation axis intermediate sleeve are equipped with gear, and gear connect with rotary electric machine, and rotation axis top is connected with first level bar, and first
Horizon bar is connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first paint-spraying head and
One feed pipe connects；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar is connect with the second spherical plain bearing rod end, and second
Spherical plain bearing rod end is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and the second level
Bar is in be oppositely arranged；Simple in structure, speed is fast, and sprinkling is uniform, is oppositely arranged, stability is good, easy to repair；First collecting tank and
Second collecting tank is obliquely installed, convenient for collecting pigment；Filter screen is double-layer filtering net, and using effect is good；Filter screen is arc-shaped
Structure, area expand, and meet the environment in babinet, effectively prevent pigment or shaping glue deposition, influence production effect；At exhaust blower
Equipped with exhaust blower filter screen, exhaust blower is protected, reduces production cost.
10, baking oven of the present invention includes the first babinet, and the first babinet the right top is equipped with the first baking oven guide roller, the first babinet
Lower inside is provided with the first stove, and the first stove is connect with the first manifold, and the first manifold is connect with the first heat-dissipating pipe, and first dissipates
It is equipped with the first poroid plate above heat pipe, is the first wire netting above the first poroid plate, the first fan is provided at the first poroid plate,
It is the first drying guide roller group above first wire netting, the first power roller and the second power is provided with above the first box house
Roller, the first babinet left upper side offer channel and connect the second babinet；It is provided with the second stove below second box house,
It is equipped with the second poroid plate above second stove, is the second wire netting above the second poroid plate, second is provided at the second poroid plate
Fan, the second wire netting top are the second drying guide roller group, and third power roller and the 4th are provided with above the second box house
Power roller, the second babinet left upper side offer outlet, and exit is provided with export orientation roller group, have it is simple in structure,
Low cost, production efficiency are high, production effect is good, good drying effect, the advantages that drying and product qualification rate are high twice.
11, the second stove of volume ratio of the first stove in the present invention is small, is dried twice, dyeing sizing
Good, product qualification rate is high；Spacing between first poroid plate and the first wire netting is 10~40cm, on the one hand for safety,
On the other hand in order to ensure drying effect；Spacing between second poroid plate and the second wire netting is 20~50cm, distance it is big it
Afterwards, drying effect can be got well；The setting of first wire netting and the second wire netting falls after preventing straw mat to be broken, plays barrier effect；
First drying guide roller group includes several groups the first drying guide roller setting up and down, the adjacent first drying guide roller of horizontal direction
The distance between be 5~20cm；Good drying effect, convenient for collecting waste liquid；It includes several groups or more to cross the second drying guide roller group
The second drying guide roller being arranged, the distance between adjacent second drying guide roller of horizontal direction is 5~20cm；It is allowed to dry completely
Dry, dyeing fixed effect is good；The setting of second stove can efficiently use the leftover pieces of straw mat production and other waste material, carry out two
It is secondary to utilize burning, saving material cost, environmental protection.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of the temperature and humidity automatic adjustment production line for straw mat production；
Fig. 2 is the structural schematic diagram of loose seat machine in the present invention；
Fig. 3 is the structural schematic diagram of sizing color spray case in the present invention；
Fig. 4 is the structural schematic diagram of baking oven in the present invention；
Fig. 5 is the structural schematic diagram of color spray device in the present invention；
Fig. 6 is the structural schematic diagram of embodiment 2 in the present invention.
Figure label is as follows with title：
Specific implementation mode
For ease of it will be appreciated by those skilled in the art that making further specifically to the present invention with reference to the accompanying drawings and embodiments
It is bright.
Embodiment 1：
As shown in Fig. 1,3~6, it is a kind of for straw mat production temperature and humidity automatically adjust production line, including be used for by
The Song Xiji that straw mat unclamps, the sizing color spray case for shaping straw mat with color spray, the baking oven for drying straw mat；Wherein,
Loose seat machine, sizing color spray case, baking oven are sequentially connected；Controller is connect with Song Xiji, sizing color spray case, baking oven respectively；It is described fixed
Type color spray case includes babinet, and the first guide roller is provided with above babinet side, the second guide roller, case are equipped with below the first guide roller
It is provided with the first inclination collecting board in vivo, the first one end for tilting collecting board is equipped with third guide roller, and first tilts collecting board
It is provided with the first collecting tank below the other end, is provided with the second inclination collecting board below the first inclination collecting board, second tilts
It is provided with the 4th guide roller above collecting board one end, is provided with the 5th guide roller above the second inclination collecting board other end, second
It tilts and is provided with the second collecting tank below the collecting board other end, setting baking oven connects roller, the top of the box left side below babinet side
It is provided with exhaust blower, filter screen is provided in the babinet below exhaust blower, first, which tilts collecting board and second, tilts on collecting board
Be provided with color spray device, be equipped with temperature sensor and humidity sensor in babinet, temperature sensor and humidity sensor respectively with
Controller connects.
Loose seat machine in the present embodiment includes rack, and frame top is equipped with fixing axle connecting rod, fixing axle connecting rod with it is solid
Dead axle is fixedly connected, and fixed hub is equipped with the drive roll of rotation, and drive roll is connect with motor, and motor is set to below rack,
Drive roll oblique upper is provided with regulating roller, and regulating roller is set in adjustment axis, and adjustment axis is connected by rotating fixed link with turning set
It connects, turning set is set in rack, and limitation bar is equipped with below rotation fixed link；Dust-extraction unit, dust-extraction unit are equipped with above regulating roller
Including dedusting shell, suction ventilator is provided with above dedusting shell, dedusting shell is equipped with funnel filter net, and filter screen is equipped with spray
Mouth is spilt, dedusting outer casing bottom is equipped with air inlet, and dedusting outer casing underpart side is connect by pipeline with sedimentation basin；Drive roll and adjusting
Spacing between roller is 0.5mm；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom is arranged horizontal by 5 degree of angles；It inhales
Suction ventilator filter screen is equipped at wind turbine；It sprays and is equipped with sprinkler head at mouth.
First in the present embodiment, which tilts collecting board and second, tilts collecting board with horizontal plane in 15 degree of angles；Color spray device
Including rotation axis, rotation axis intermediate sleeve is equipped with gear, and gear is connect with rotary electric machine, and rotation axis top is connected with first level
Bar, first level bar are connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first color spray
Head is connect with the first feed pipe；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect
It connects, the second spherical plain bearing rod end is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and
Two horizon bars are in be oppositely arranged；First collecting tank and the second collecting tank are arranged in 15 degree of angles with horizontal plane；Filter screen is bilayer
Filter screen；The arc-shaped structure of filter screen；Exhaust blower filter screen is equipped at exhaust blower.
Baking oven in the present embodiment includes the first babinet, and top is equipped with the first baking oven guide roller on the right of the first babinet, and first
It is provided with the first stove below box house, the first stove is connect with the first manifold, and the first manifold is connect with the first heat-dissipating pipe, the
It is equipped with the first poroid plate above one heat-dissipating pipe, is the first wire netting above the first poroid plate, first is provided at the first poroid plate
Fan, the first wire netting top are the first drying guide roller group, and the first power roller and second are provided with above the first box house
Power roller, the first babinet left upper side offer channel and connect the second babinet；It is provided with second below second box house
Stove, the second stove top are equipped with the second poroid plate, are the second wire netting above the second poroid plate, are provided at the second poroid plate
Second fan is the second drying guide roller group above the second wire netting, be provided with above the second box house third power roller and
4th power roller, the second babinet left upper side offer outlet, and exit is provided with export orientation roller group；First stove
The second stove of volume ratio it is small；Spacing between first poroid plate and the first wire netting is 10cm；Second poroid plate and
Spacing between two wire nettings is 20cm；Export orientation roller group includes export orientation roller, is outlet power above export orientation roller
Roller, outlet power roller are driven by motor；First drying guide roller group includes several groups the first drying guide roller setting up and down, water
Square to adjacent first drying the distance between guide roller be 5cm；Second drying guide roller group includes that several groups are setting up and down
Second drying guide roller, the distance between adjacent second drying guide roller of horizontal direction is 5cm；First poroid plate and second poroid
Plate is connect with scrap collecting tank.
Controller in the present embodiment is PLC controller, and controller is electric with motor, suction ventilator, exhaust blower, rotation respectively
Machine, the first paint-spraying head, the second paint-spraying head, the first fan and the connection of the second fan.
The implementation method of the above-mentioned temperature and humidity automatic adjustment production line for straw mat production, includes the following steps：
(1), controller controls motor, and motor drives drive roll, and one of bundled straw mat passes through drive roll and tune
Save the gap between roller；Due to the gravity of regulating roller, straw mat is pushed down, straw mat travels forward under drive roll effect；
(2), due to the effect of rotation fixed link and turning set, regulating roller is in the state for pushing down straw mat always；
(3), due to the effect of limitation bar, ensure the gap sucking that straw mat can be between drive roll and regulating roller；Dust is logical
It crosses dust-extraction unit to siphon away, since dust soaks, becomes sludge, the " V " shape guide groove of setting can make sludge preferably enter precipitation
Pond, convenient for precipitation；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment and carry out dyeing processing；
(5), straw mat is tensed by the first guide roller, the second guide roller, then arrives third guide roller by straw mat, careless at this time
Seat is face-up；
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue tilt collecting board through first and are collected to first
Then slot arrives pigment or shaping glue collecting tank, temperature and humidity at this time has controller control；
(7), exhaust blower starts continue working, and extra mist pigment or shaping glue will not make pigment exist by filter screen filtration
Case internal deposition；
(8), the straw mat of third guide roller passes through the steering of the 4th guide roller, the 5th guide roller is reached, at this point, the straw mat back side
Upward, color spray device sprinkling pigment or shaping glue, pigment or shaping glue tilt collecting board to the second collecting tank through second, then arrive
Pigment or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller connects roller to baking oven, then exports；
(10), the straw mat after dyeing sizing enters the first babinet by the first guide roller, and straw mat is through the first drying guide roller
Winding reaches the first power roller to group up and down, then proceedes to wind, the second power roller is reached, finally to the second babinet from channel
It is interior；
(11), the first stove heat, heat through manifold to the first heat-dissipating pipe, then up through the first poroid plate, the first iron
Silk screen radiates, and is dried to straw mat, the first fan work；
(12), straw mat enters the second babinet, and straw mat winds through the second drying guide roller group and reaches third power roller up and down, so
After continue to wind, reach the 4th power roller, finally from exit to export orientation roller group；
(13), the second stove heats, and heat radiates through the second poroid plate, the second wire netting, is carried out to straw mat secondary
Drying, the second fan work；
(14), after drying, straw mat forms final products through export orientation roller group.
Embodiment 2
As shown in fig. 6, the present embodiment difference from Example 1 is：It is set above the regulating roller in the present embodiment
It includes dedusting shell to have dust-extraction unit, dust-extraction unit, and suction ventilator is provided with above dedusting shell, and dedusting shell is equipped with infundibulate mistake
Strainer, filter screen are equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, and dedusting outer casing underpart side passes through pipeline and precipitation
Pond connects；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom is arranged horizontal by 30 degree of angles；It is equipped with and inhales at suction ventilator
Fan filter screen set；It sprays and is equipped with sprinkler head at mouth；Sprinkler head is 360 ° of rotary sprinklers；Spacing between drive roll and regulating roller
For 10mm.
The first collecting tank and the second collecting tank in the present embodiment are arranged in 30 degree of angles with horizontal plane；First poroid plate with
Spacing between first wire netting is 40cm；Spacing between second poroid plate and the second wire netting is 50cm；Horizontal direction phase
It is 20cm that neighbour first, which dries the distance between guide roller,；The distance between adjacent second drying guide roller of horizontal direction is 20cm.
Above-mentioned specific implementation mode is the preferred embodiment of the present invention, can not be limited the invention, and others are appointed
The change or other equivalent substitute modes what is made without departing from technical scheme of the present invention, are included in the protection of the present invention
Within the scope of.
Claims (8)
1. the temperature and humidity for straw mat production automatically adjusts production line, it is characterised in that：Include for unclamping straw mat
Loose seat machine, the sizing color spray case for shaping straw mat with color spray, the baking oven for drying straw mat；Wherein, Song Xiji, sizing
Color spray case, baking oven are sequentially connected；Controller is connect with Song Xiji, sizing color spray case, baking oven respectively；The sizing color spray case includes
Babinet is provided with the first guide roller above babinet side, the second guide roller is equipped with below the first guide roller, and the is provided in babinet
One tilts collecting board, and the first one end for tilting collecting board is equipped with third guide roller, and first tilts below collecting board the other end
It is provided with the first collecting tank, is provided with the second inclination collecting board below the first inclination collecting board, second tilts on collecting board one end
Side is provided with the 4th guide roller, and the 5th guide roller is provided with above the second inclination collecting board other end, and the second inclination collecting board is another
The second collecting tank is provided with below one end, setting baking oven connects roller below babinet side, and the top of the box left side is provided with exhaust blower,
It is provided with filter screen in babinet below exhaust blower, color spray dress is provided on the first inclination collecting board and the second inclination collecting board
It sets, temperature sensor and humidity sensor is equipped in babinet, temperature sensor and humidity sensor are connect with controller respectively；Institute
It includes rack to state loose seat machine, and frame top is equipped with fixing axle connecting rod, and fixing axle connecting rod is fixedly connected with fixing axle, fixing axle
It is arranged with the drive roll of rotation, drive roll is connect with motor, and motor is set to below rack, and drive roll oblique upper is provided with tune
Roller is saved, regulating roller is set in adjustment axis, and adjustment axis is connect by rotating fixed link with turning set, and turning set is set in rack,
It rotates and is equipped with limitation bar below fixed link.
2. the temperature and humidity according to claim 1 for straw mat production automatically adjusts production line, it is characterised in that：Institute
It states and is equipped with dust-extraction unit above regulating roller, dust-extraction unit includes dedusting shell, is provided with suction ventilator above dedusting shell, outside dedusting
Shell is equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, dedusting outer casing underpart side
It is connect with sedimentation basin by pipeline；It is horizontal in pipeline to be equipped with " V " shape guide groove, the polishing of guide groove inner wall smooth.
3. the temperature and humidity according to claim 1 for straw mat production automatically adjusts production line, it is characterised in that：Institute
It is 0.5~10mm to state the spacing between drive roll and regulating roller；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom and water
Plane is arranged in 5~30 degree of angles；Suction ventilator filter screen is equipped at suction ventilator；It sprays and is equipped with sprinkler head at mouth.
4. the temperature and humidity according to claim 1 for straw mat production automatically adjusts production line, it is characterised in that：Institute
It states the first inclination collecting board and second and tilts collecting board with horizontal plane in 15~30 degree of angles；Color spray device includes rotation axis, is turned
Moving axis intermediate sleeve is equipped with gear, and gear connect with rotary electric machine, and rotation axis top is connected with first level bar, first level bar and
First spherical plain bearing rod end connects, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first paint-spraying head and the first feed pipe
Connection；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar is connect with the second spherical plain bearing rod end, the second rod end joint
Bearing is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and the second horizon bar are in opposite
Setting；First collecting tank and the second collecting tank are arranged in 15~30 degree of angles with horizontal plane；Filter screen is double-layer filtering net；Filtering
Net arc-shaped structure；Exhaust blower filter screen is equipped at exhaust blower.
5. the temperature and humidity according to claim 3 for straw mat production automatically adjusts production line, it is characterised in that：Institute
It includes the first babinet to state baking oven, and the first babinet the right top is equipped with the first baking oven guide roller, is provided with below the first box house
First stove, the first stove are connect with the first manifold, and the first manifold is connect with the first heat-dissipating pipe, and the is equipped with above the first heat-dissipating pipe
One poroid plate, the first poroid plate top is the first wire netting, and the first fan, the first wire netting top are provided at the first poroid plate
For the first drying guide roller group, the first box house top is provided with the first power roller and the second power roller, the first babinet left side
Upper side offers channel and connects the second babinet；It is provided with the second stove below second box house, is set above the second stove
There is the second poroid plate, is the second wire netting above the second poroid plate, the second fan, the second wire netting are provided at the second poroid plate
Top is the second drying guide roller group, and third power roller and the 4th power roller, the second babinet are provided with above the second box house
Left upper side offers outlet, and exit is provided with export orientation roller group；The second stove of volume ratio of first stove
It is small；Spacing between first poroid plate and the first wire netting is 10~40cm；Second poroid plate and the second wire netting it
Between spacing be 20~50cm；Export orientation roller group includes export orientation roller, is outlet power roller, outlet above export orientation roller
Power roller is driven by motor；First drying guide roller group includes several groups the first drying guide roller setting up and down, horizontal direction
The distance between adjacent first drying guide roller is 5~20cm；Second drying guide roller group includes setting up and down the of several groups
Two drying guide rollers, the distance between adjacent second drying guide roller of horizontal direction is 5~20cm；First poroid plate and the second hole
Shape plate is connect with scrap collecting tank.
6. the temperature and humidity according to claim 5 for straw mat production automatically adjusts production line, it is characterised in that：Institute
State controller be PLC controller, controller respectively with motor, suction ventilator, exhaust blower, rotary electric machine, the first paint-spraying head, second
Paint-spraying head, the first fan and the connection of the second fan.
7. the reality of production line is automatically adjusted for the temperature and humidity of straw mat production according to claim 1~6 any one of them
Existing method, which is characterized in that include the following steps：
(1), controller controls motor, and motor drives drive roll, and one of bundled straw mat passes through drive roll and regulating roller
Between gap；Due to the gravity of regulating roller, straw mat is pushed down, straw mat travels forward under drive roll effect；
(2), due to the effect of rotation fixed link and turning set, regulating roller is in the state for pushing down straw mat always；
(3), due to the effect of limitation bar, ensure the gap sucking that straw mat can be between drive roll and regulating roller；Dust is by removing
Dirt device siphons away, and since dust soaks, becomes sludge, the " V " shape guide groove of setting can make sludge preferably enter sedimentation basin, just
In precipitation；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment and carry out dyeing processing；
(5), straw mat is tensed by the first guide roller, the second guide roller, then arrives third guide roller by straw mat, and straw mat is being just at this time
Up；
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue tilt collecting board to the first collecting tank, so through first
Pigment or shaping glue collecting tank are arrived afterwards, and temperature and humidity at this time has controller control；
(7), exhaust blower starts continue working, and extra mist pigment or shaping glue will not make pigment in babinet by filter screen filtration
Interior deposition；
(8), the straw mat of third guide roller passes through the steering of the 4th guide roller, the 5th guide roller is reached, at this point, straw mat back side court
On, color spray device sprays pigment or shaping glue, pigment or shaping glue and tilts collecting board to the second collecting tank through second, then arrives face
Material or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller connects roller to baking oven, then exports；
(10), the straw mat after dyeing sizing enters the first babinet by the first guide roller, and straw mat is through in the first drying guide roller group
Lower winding reaches the first power roller, then proceedes to wind, and reaches the second power roller, finally in the second babinet from channel；
(11), the first stove heat, heat through manifold to the first heat-dissipating pipe, then up through the first poroid plate, the first wire netting
It radiates, straw mat is dried, the first fan work；
(12), straw mat enter the second babinet, straw mat through second drying guide roller group up and down wind reach third power roller, then after
Continuous winding, reaches the 4th power roller, finally from exit to export orientation roller group；
(13), the second stove heats, and heat radiates through the second poroid plate, the second wire netting, and secondary drying is carried out to straw mat,
Second fan work；
(14), after drying, straw mat forms final products through export orientation roller group.
8. the implementation method of the temperature and humidity automatic adjustment production line according to claim 7 for straw mat production,
It is characterized in that：Dust-extraction unit is equipped with above the regulating roller, dust-extraction unit includes dedusting shell, and suction is provided with above dedusting shell
Wind turbine, dedusting shell are equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, dedusting
Outer casing underpart side is connect by pipeline with sedimentation basin, and dust is removed, and ensures drying coloring；Between drive roll and regulating roller
Spacing be 0.5~10mm；It sprays and is equipped with sprinkler head at mouth；The sprinkler head is 360 ° of rotary sprinklers；The color spray device
Including rotation axis, rotation axis intermediate sleeve is equipped with gear, and gear is connect with rotary electric machine, and rotation axis top is connected with first level
Bar, first level bar are connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first color spray
Head is connect with the first feed pipe；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect
It connects, the second spherical plain bearing rod end is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and
Two horizon bars are in be oppositely arranged；First, which tilts collecting board and second, tilts collecting board with horizontal plane in 15~30 degree of angles；Filtering
Net arc-shaped structure；The second stove of volume ratio of first stove it is small；The first poroid plate and the first wire netting
Between spacing be 10~40cm；Spacing between the second poroid plate and the second wire netting is 20~50cm；The outlet
Guide roller group includes export orientation roller, is two outlet press rollers above export orientation roller；The first drying guide roller group packet
Include several groups the first drying guide roller setting up and down, adjacent first drying the distance between the guide roller of horizontal direction for 5~
20cm；The second drying guide roller group includes several groups the second drying guide roller setting up and down, horizontal direction adjacent second
It is 5~20cm to dry the distance between guide roller；The first poroid plate is connect with scrap collecting tank with the second poroid plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610644203.3A CN106079011B (en) | 2016-08-04 | 2016-08-04 | Temperature and humidity automatic adjustment production line and its implementation for straw mat production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610644203.3A CN106079011B (en) | 2016-08-04 | 2016-08-04 | Temperature and humidity automatic adjustment production line and its implementation for straw mat production |
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| Publication Number | Publication Date |
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| CN106079011B true CN106079011B (en) | 2018-09-18 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103129999A (en) * | 2013-03-05 | 2013-06-05 | 包中臣 | Straw mat unreeling device |
| CN103144162A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Chinese iris mat spreading, dyeing and drying integrated equipment |
| CN103158182A (en) * | 2013-03-12 | 2013-06-19 | 包中臣 | Schoenoplectus trigueter (L.) Palla mat dyeing and drying technology |
| CN203077421U (en) * | 2013-03-12 | 2013-07-24 | 包中臣 | Mat guiding mechanism of Chinese iris mat dyeing tank |
| CN105642068A (en) * | 2016-04-12 | 2016-06-08 | 成都蒲江珂贤科技有限公司 | Environment-friendly forestry and agricultural residue treatment device |
-
2016
- 2016-08-04 CN CN201610644203.3A patent/CN106079011B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103129999A (en) * | 2013-03-05 | 2013-06-05 | 包中臣 | Straw mat unreeling device |
| CN103144162A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Chinese iris mat spreading, dyeing and drying integrated equipment |
| CN103158182A (en) * | 2013-03-12 | 2013-06-19 | 包中臣 | Schoenoplectus trigueter (L.) Palla mat dyeing and drying technology |
| CN203077421U (en) * | 2013-03-12 | 2013-07-24 | 包中臣 | Mat guiding mechanism of Chinese iris mat dyeing tank |
| CN105642068A (en) * | 2016-04-12 | 2016-06-08 | 成都蒲江珂贤科技有限公司 | Environment-friendly forestry and agricultural residue treatment device |
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| CN106079011A (en) | 2016-11-09 |
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