CN106079011A - The temperature and humidity produced for straw mat is automatically adjusted production line and its implementation - Google Patents
The temperature and humidity produced for straw mat is automatically adjusted production line and its implementation Download PDFInfo
- Publication number
- CN106079011A CN106079011A CN201610644203.3A CN201610644203A CN106079011A CN 106079011 A CN106079011 A CN 106079011A CN 201610644203 A CN201610644203 A CN 201610644203A CN 106079011 A CN106079011 A CN 106079011A
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- China
- Prior art keywords
- straw mat
- guide roller
- casing
- collecting board
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000010902 straw Substances 0.000 title claims abstract description 101
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 239000007921 spray Substances 0.000 claims abstract description 63
- 238000004513 sizing Methods 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000000428 dust Substances 0.000 claims description 29
- 239000000049 pigment Substances 0.000 claims description 29
- 238000007493 shaping process Methods 0.000 claims description 29
- 238000005507 spraying Methods 0.000 claims description 27
- 239000003292 glue Substances 0.000 claims description 26
- 238000001035 drying Methods 0.000 claims description 20
- 230000000694 effects Effects 0.000 claims description 20
- 238000004043 dyeing Methods 0.000 claims description 14
- 238000004062 sedimentation Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000001556 precipitation Methods 0.000 claims description 6
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 5
- 235000011613 Pinus brutia Nutrition 0.000 claims description 5
- 241000018646 Pinus brutia Species 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 230000008021 deposition Effects 0.000 claims description 4
- 238000010304 firing Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000009288 screen filtration Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/24—Manufacture or reconditioning of specific semi-finished or finished articles of household utensils, e.g. spoons, clothes hangers, clothes pegs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/0228—Spraying apparatus, e.g. tunnels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/04—Combined bleaching or impregnating and drying of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2200/00—Wooden materials to be treated
- B27K2200/10—Articles made of particles or fibres consisting of wood or other lignocellulosic material
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of temperature and humidity produced for straw mat and be automatically adjusted production line, including the Song Xiji for straw mat is unclamped, for by straw mat sizing and the sizing color spray case of color spray, for the baking oven that straw mat is dried;Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected;Controller is connected with Song Xiji, sizing color spray case, baking oven respectively;Described sizing color spray case is provided with temperature sensor and humidity sensor, temperature sensor and humidity sensor in including casing casing and is connected with controller respectively.The invention also discloses a kind of temperature and humidity produced for straw mat and be automatically adjusted the implementation method of production line.The present invention has that simple in construction, low cost, production efficiency is high, time saving and energy saving and the feature such as energy-conserving and environment-protective.
Description
Technical field
The present invention relates to straw mat processing technique field, a kind of temperature and humidity for straw mat production is automatic
Regulation production line and its implementation.
Background technology
Straw mat refers to the mat with pliable and tough seat straw plaited, and general straw mat is through hydraulic press high temperature press polish, the most all
Roll.Further according to product needed, then need to dye or shape, but the most first by straw mat bundle pine before dyeing or sizing
Open, followed by carry out high temperature drying through baking oven through sizing color spray case dyeing or sizing.In traditional manufacturing technique, these work are usual
By having been manually done, there is efficiency low, cost is high, wastes time and energy, the problems such as conforming product rate is low.
Summary of the invention
It is an object of the invention to the deficiency overcoming above prior art to exist, it is provided that a kind of simple in construction, cost are just
Preferably, high, time saving and energy saving and energy-conserving and environment-protective the temperature and humidity for straw mat production of production efficiency is automatically adjusted production line.
Another object of the present invention is to provide a kind of temperature and humidity produced for straw mat to be automatically adjusted production line
Implementation method.
In order to achieve the above object, the present invention is by the following technical solutions: a kind of temperature and humidity produced for straw mat
It is automatically adjusted production line, including the Song Xiji for being unclamped by straw mat, for by straw mat sizing and the sizing color spray case of color spray, using
In the baking oven that straw mat is dried;Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected;Controller respectively with Song Xiji, fixed
Type color spray case, baking oven connect;Described sizing color spray case includes that casing, casing side limit are provided above the first guide roller, first
Being provided with the second guide roller below guide roller, be provided with the first inclination collecting board in casing, the first one end tilting collecting board sets
Having the 3rd guide roller, first tilts to be provided with the first collecting tank below collecting board the other end, sets below the first inclination collecting board
Being equipped with the second inclination collecting board, second tilts collecting board one end is provided above the 4th guide roller, second tilt collecting board another
End is provided above the 5th guide roller, is provided with the second collecting tank, below casing side below the second inclination collecting board other end
Arranging baking oven connection roll, casing top left is provided with exhaust blower, is provided with drainage screen in the casing below exhaust blower, and first inclines
Tiltedly it is provided with color spray device on collecting board and the second inclination collecting board, is provided with temperature sensor and humidity sensor in casing, temperature
Degree sensor and humidity sensor are connected with controller respectively.
Described pine seat machine includes that frame, frame top are provided with fixing axle connecting rod, and fixing axle connecting rod is fixed with fixing axle
Connecting, fixed hub is provided with the drive roll of rotation, and drive roll is connected with motor, and motor is located at below frame, and drive roll is oblique
Being provided above regulating roller, regulation roller shell is located on regulation axle, and regulation axle is connected with turning set by rotating fixing bar, turning set
It is located in frame, rotates and be provided with restriction bar below fixing bar.
Described regulation roller is arranged over dust arrester, and dust arrester includes that dedusting shell, dedusting shell are provided above inhaling
Blower fan, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, dedusting
Outer casing underpart side is connected with sedimentation tank by pipeline;In pipeline, level is provided with " V " shape gathering sill, and gathering sill inner wall smooth is beaten
Mill.
Spacing between described drive roll and regulation roller is 0.5~10mm;Dedusting outer casing bottom is inclined to set;Outside dedusting
Arrange horizontal by 5~30 degree of angles bottom shell;Induced-draught fan drainage screen it is provided with at induced-draught fan;Spray and be provided with sprinkler head at mouth.
Described first tilts collecting board and second tilts collecting board with horizontal plane all in 15~30 degree of angles;Color spray device includes
Rotary shaft, rotary shaft intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first horizon bar, the
One horizon bar and the first spherical plain bearing rod end connect, and the first spherical plain bearing rod end connects with the first paint-spraying head, the first paint-spraying head and
First feed pipe connects;Rotary shaft bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect, the
Two spherical plain bearing rod ends and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect;First horizon bar and the second water
Flat bar is in being oppositely arranged;First collecting tank and the second collecting tank are all arranged in 15~30 degree of angles with horizontal plane;Drainage screen is double-deck
Drainage screen;The curved structure of drainage screen;Exhaust blower drainage screen it is provided with at exhaust blower.
Described baking oven includes the first casing, and on the right of the first casing, top is provided with the first baking oven guide roller, the first box house
Lower section is provided with the first stove, the first stove and the first house steward and connects, and the first house steward is connected with the first radiating tube, the first radiating tube
Being arranged over the first poroid plate, the first poroid plate is arranged above the first wire gauze, is provided with the first fan at the first poroid plate, and first
Wire gauze is arranged above the first drying guide roller group, and the first box house is provided above the first live roll and the second live roll, the
One casing left upper side offers passage and connects the second casing;The second stove it is provided with below second box house, second
Stove is arranged over the second poroid plate, and the second poroid plate is arranged above the second wire gauze, is provided with the second fan at the second poroid plate,
Second wire gauze is arranged above the second drying guide roller group, and the second box house is provided above the 3rd live roll and the 4th power
Roller, the second casing left upper side offers outlet, and exit is provided with export orientation roller group.
The volume of volume ratio second stove of described first stove is little;Spacing between first poroid plate and the first wire gauze
It is 10~40cm;Spacing between second poroid plate and the second wire gauze is 20~50cm;Export orientation roller group includes outlet guide
To roller, export orientation roller is arranged above exporting live roll, and outlet live roll is by driven by motor;First dries guide roller group includes some
Organizing the first drying guide roller setting up and down, the distance that horizontal direction adjacent first is dried between guide roller is 5~20cm;Second
Drying guide roller group and include that some groups of setting up and down second dry guide roller, horizontal direction adjacent second is dried between guide roller
Distance be 5~20cm;First poroid plate and the second poroid plate are all connected with scrap collecting tank.
Described controller is PLC, controller respectively with motor, induced-draught fan, exhaust blower, rotary electric machine, first
Paint-spraying head, the second paint-spraying head, the first fan and the second fan connect.
The above-mentioned temperature and humidity for straw mat production is automatically adjusted the implementation method of production line, comprises the following steps:
(1), controller control motor, motor drive drive roll, of bundled straw mat pass drive roll and tune
Gap between joint roller;Owing to regulating the action of gravity of roller, pushing down straw mat, straw mat, under drive roll effect, travels forward;
(2), owing to rotating the effect of fixing bar and turning set, regulation roller is always in the state pushing down straw mat;
(3), owing to limiting the effect of bar, it is ensured that straw mat can suck from the gap between drive roll and regulation roller;Dust leads to
Crossing dust arrester to siphon away, owing to dust soaks, become mud, the " V " shape gathering sill of setting can make mud preferably enter precipitation
Pond, it is simple to precipitation;
(4), Song Wanhou, straw mat enter dyeing/shaping equipment carry out dyeing process;
(5), straw mat through the first guide roller, the second guide roller, straw mat is strained, then to the 3rd guide roller, now
Straw mat faces up;
(6), color spray device sprays pigment or shaping glue, pigment or shaping glue through the first inclination collecting board to the first collection
Groove, then arrives pigment or shaping glue collecting tank, and temperature and humidity now has controller control;
(7), exhaust blower start continuous firing, unnecessary vaporific pigment or shaping glue, by filter screen filtration, will not make pigment exist
Case internal deposition;
(8), straw mat the turning to through the 4th guide roller of the 3rd guide roller, arrive the 5th guide roller, now, the straw mat back side
Upward, color spray device sprays pigment or shaping glue, pigment or shaping glue through the second inclination collecting board to the second collecting tank, then arrives
Pigment or shaping glue collecting tank;
(9), the straw mat of the 5th guide roller to baking oven connection roll, then export;
(10), dyeing sizing after straw mat enter the first casing through the first guide roller, straw mat through first dry guide
Roller group is wound around arrival the first live roll up and down, then proceedes to be wound around, arrives the second live roll, finally to the second casing at passage
In;
(11), first stove heating, heat through house steward to the first radiating tube, then up through the first poroid plate, the first ferrum
Silk screen dispels the heat, and dries straw mat, the first fan work;
(12), straw mat enter the second casing, straw mat through second dry guide roller group up and down be wound around arrival the 3rd live roll, so
Rear continuation is wound around, and arrives the 4th live roll, finally from exit to export orientation roller group;
(13), second stove heating, heat dispels the heat through the second poroid plate, the second wire gauze, straw mat is carried out secondary
Dry, the second fan work;
(14), dry and terminate after, straw mat through export orientation roller group, forms final products.
Described regulation roller is arranged over dust arrester, and dust arrester includes that dedusting shell, dedusting shell are provided above inhaling
Blower fan, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, dedusting
Outer casing underpart side is connected with sedimentation tank by pipeline, removes dust, it is ensured that dry Color;Between drive roll and regulation roller
Spacing be 0.5~10mm;Spray and be provided with sprinkler head at mouth;Described sprinkler head is 360 ° of rotary sprinklers;Described color spray device
Including rotary shaft, rotary shaft intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first level
Bar, the first horizon bar and the first spherical plain bearing rod end connect, and the first spherical plain bearing rod end and the first paint-spraying head connect, the first color spray
Head is connected with the first feed pipe;Rotary shaft bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end are even
Connecing, the second spherical plain bearing rod end and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect;First horizon bar and
Two horizon bars are in being oppositely arranged;First tilts collecting board and second tilts collecting board with horizontal plane all in 15~30 degree of angles;Filter
Net curved structure;The volume of volume ratio second stove of described first stove is little;Described first poroid plate and the first wire gauze
Between spacing be 10~40cm;Spacing between described second poroid plate and the second wire gauze is 20~50cm;Described outlet
Guide roller group includes that export orientation roller, export orientation roller are arranged above two outlet press rollers;Described first dries guide roller group bag
Include some groups of setting up and down first and dry guide rollers, horizontal direction adjacent first dry the distance between guide roller be 5~
20cm;Described second dries guide roller group includes that some groups of setting up and down second dry guide roller, horizontal direction adjacent second
The distance dried between guide roller is 5~20cm;Described first poroid plate and the second poroid plate are all connected with scrap collecting tank.
The present invention, relative to prior art, has such advantages as and effect:
1, the present invention includes the Song Xiji for being unclamped by straw mat, for the sizing color spray case by straw mat sizing with color spray,
For the baking oven that straw mat is dried;Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected;Controller respectively with Song Xiji,
Sizing color spray case, baking oven connect;Described sizing color spray case includes that casing, casing side limit are provided above the first guide roller, the
Being provided with the second guide roller below one guide roller, be provided with the first inclination collecting board in casing, first tilts the one end of collecting board
Being provided with the 3rd guide roller, first tilts to be provided with the first collecting tank below collecting board the other end, and first tilts below collecting board
Being provided with the second inclination collecting board, second tilts collecting board one end is provided above the 4th guide roller, and the second inclination collecting board is another
One end is provided above the 5th guide roller, is provided with the second collecting tank, under casing side below the second inclination collecting board other end
Side arranges baking oven connection roll, and casing top left is provided with exhaust blower, is provided with drainage screen in the casing below exhaust blower, and first
Tilt and be provided with color spray device on collecting board and the second inclination collecting board, in casing, be provided with temperature sensor and humidity sensor,
Temperature sensor and humidity sensor are connected with controller respectively, have simple in construction, low cost, production efficiency height, save time
Laborsaving, automaticity is high and the advantage such as energy-conserving and environment-protective.
2, the regulation roller in the present invention is arranged over dust arrester, and dust arrester includes dedusting shell, above dedusting shell
Being provided with induced-draught fan, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air intake
Mouthful, dedusting outer casing underpart side is connected with sedimentation tank by pipeline;Dust can be removed, it is ensured that follow-up Color, structure letter
Single, energy-conserving and environment-protective.
3, in the present invention, drive roll and the spacing regulated between roller are 0.5~10mm, it is ensured that straw mat can unclamp smoothly, makes
With effective.
4, the dedusting outer casing bottom in the present invention is inclined to set, it is simple to the dust after getting wet enters sedimentation tank.
5, the dedusting outer casing bottom in the present invention is arranged horizontal by 5~30 degree of angles, after on the one hand can being easy to get wet
Dust enter sedimentation tank, on the other hand the experiment proved that, dust enters convenient, and usefulness is improved.
6, being provided with induced-draught fan drainage screen at the induced-draught fan in the present invention, protection induced-draught fan is without damage.
7, the sprinkler head in the present invention is 360 ° of rotary sprinklers, it is ensured that its dust removing effects.
8, the sizing color spray case in the present invention includes that casing, casing side limit are provided above the first guide roller, and first leads
Being provided with the second guide roller below roller, be provided with the first inclination collecting board in casing, the first one end tilting collecting board is provided with
3rd guide roller, first tilts to be provided with the first collecting tank below collecting board the other end, and first tilts setting below collecting board
Having the second inclination collecting board, second tilts collecting board one end is provided above the 4th guide roller, and second tilts the collecting board other end
It is provided above the 5th guide roller, is provided with the second collecting tank below the second inclination collecting board other end, sets below casing side
Putting baking oven connection roll, casing top left is provided with exhaust blower, is provided with drainage screen in the casing below exhaust blower, and first tilts
It is provided with color spray device on collecting board and the second inclination collecting board, there is simple in construction, low cost, production efficiency height, produce
Pigment or shaping glue will not deposit, pigment or shaping glue recycles and the advantage such as double-face dyeing sizing in effective, casing.
9, the first inclination collecting board and second in the present invention tilts collecting board with horizontal plane all in 15~30 degree of angles, a side
The collection of pigment or shaping glue is easy in face, on the other hand, is not easy deposited pigments or shaping glue in casing;Color spray device includes turning
Moving axis, rotary shaft intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first horizon bar, and first
Horizon bar and the first spherical plain bearing rod end connect, the first spherical plain bearing rod end and the connection of the first paint-spraying head, the first paint-spraying head and the
One feed pipe connects;Rotary shaft bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect, and second
Spherical plain bearing rod end and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect;First horizon bar and the second level
Bar is in being oppositely arranged;Simple in construction, speed is fast, sprays uniformly, is oppositely arranged, good stability, it is simple to maintenance;First collecting tank and
Second collecting tank is all obliquely installed, it is simple to collect pigment;Drainage screen is double-layer filtering net, and using effect is good;Drainage screen is curved
Structure, enlarged areas, meet the environment in casing, effectively stop pigment or shaping glue deposition, affect production effect;At exhaust blower
It is provided with exhaust blower drainage screen, protects exhaust blower, reduce production cost.
10, baking oven of the present invention includes the first casing, and on the right of the first casing, top is provided with the first baking oven guide roller, the first casing
Lower inside is provided with the first stove, the first stove and the first house steward and connects, and the first house steward is connected with the first radiating tube, and first dissipates
Heat pipe is arranged over the first poroid plate, and the first poroid plate is arranged above the first wire gauze, is provided with the first fan at the first poroid plate,
First wire gauze is arranged above the first drying guide roller group, and the first box house is provided above the first live roll and the second power
Roller, the first casing left upper side offers passage and connects the second casing;The second stove it is provided with below second box house,
Second stove is arranged over the second poroid plate, and the second poroid plate is arranged above the second wire gauze, is provided with second at the second poroid plate
Fan, the second wire gauze is arranged above the second drying guide roller group, and the second box house is provided above the 3rd live roll and the 4th
Live roll, the second casing left upper side offers outlet, and exit is provided with export orientation roller group, have simple in construction,
Low cost, production efficiency are high, production effect is good, good drying effect, twice drying and conforming product rate advantages of higher.
11, the volume of volume ratio second stove of the first stove in the present invention is little, carries out twice drying, dyeing sizing
Good, conforming product rate is high;Spacing between first poroid plate and the first wire gauze is 10~40cm, on the one hand for safety,
On the other hand in order to ensure drying effect;Spacing between second poroid plate and the second wire gauze is 20~50cm, distance big it
After, drying effect can be got well;First wire gauze and the setting of the second wire gauze, drop after preventing straw mat fracture, play barrier effect;
First dries guide roller group includes that some groups of setting up and down first dry guide roller, and horizontal direction adjacent first dries guide roller
Between distance be 5~20cm;Good drying effect, it is simple to collect waste liquid;Cross the second drying guide roller group and include about some groups
The the second drying guide roller arranged, the distance that horizontal direction adjacent second is dried between guide roller is 5~20cm;It is allowed to dry completely
Dry, dyeing fixed effect is good;Second stove arranges the leftover pieces and other waste material that can effectively utilize straw mat to produce, and carries out two
Secondary utilization is burnt, and saves material cost, protects environment.
Accompanying drawing explanation
Fig. 1 is the structural representation that a kind of temperature and humidity produced for straw mat is automatically adjusted production line;
Fig. 2 is the structural representation of pine seat machine in the present invention;
Fig. 3 is the structural representation of sizing color spray case in the present invention;
Fig. 4 is the structural representation of baking oven in the present invention;
Fig. 5 is the structural representation of color spray device in the present invention;
Fig. 6 is the structural representation of embodiment 2 in the present invention.
In figure, label is as follows with title:
Detailed description of the invention
For ease of it will be appreciated by those skilled in the art that below in conjunction with the accompanying drawings and the present invention is made the most specifically by embodiment
Bright.
Embodiment 1:
Such as Fig. 1, shown in 3~6, a kind of temperature and humidity produced for straw mat is automatically adjusted production line, including for will
The Song Xiji that straw mat unclamps, for by straw mat sizing and the sizing color spray case of color spray, for the baking oven dried by straw mat;Wherein,
Pine seat machine, sizing color spray case, baking oven are sequentially connected;Controller is connected with Song Xiji, sizing color spray case, baking oven respectively;Described fixed
Type color spray case includes that casing, casing side limit are provided above the first guide roller, are provided with the second guide roller below the first guide roller,
Being provided with the first inclination collecting board in casing, the first one end tilting collecting board is provided with the 3rd guide roller, and first tilts to collect
Being provided with the first collecting tank below plate the other end, be provided with the second inclination collecting board below the first inclination collecting board, second inclines
Tiltedly collecting board one end is provided above the 4th guide roller, and second tilts the collecting board other end is provided above the 5th guide roller, the
It is provided with the second collecting tank below the two inclination collecting board other ends, baking oven connection roll, casing top left are set below casing side
While be provided with exhaust blower, being provided with drainage screen in the casing below exhaust blower, first tilts collecting board and second tilts collecting board
On be provided with color spray device, be provided with temperature sensor and humidity sensor in casing, temperature sensor and humidity sensor are respectively
It is connected with controller.
Loose seat machine in the present embodiment includes that frame, frame top are provided with fixing axle connecting rod, and fixing axle connecting rod is with solid
Dead axle is fixing to be connected, and fixed hub is provided with the drive roll of rotation, and drive roll is connected with motor, and motor is located at below frame,
Drive roll oblique upper is provided with regulation roller, and regulation roller shell is located on regulation axle, and regulation axle is by rotating fixing bar with turning set even
Connecing, turning set is located in frame, rotates and is provided with restriction bar below fixing bar;Regulation roller is arranged over dust arrester, dust arrester
Including dedusting shell, dedusting shell is provided above induced-draught fan, and dedusting shell is provided with funnel filter net, and drainage screen is provided with spray
Spilling mouth, dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side is connected with sedimentation tank by pipeline;Drive roll and regulation
Spacing between roller is 0.5mm;Dedusting outer casing bottom is inclined to set;Dedusting outer casing bottom is arranged horizontal by 5 degree of angles;Inhale
Induced-draught fan drainage screen it is provided with at blower fan;Spray and be provided with sprinkler head at mouth.
The first inclination collecting board and second in the present embodiment tilts collecting board with horizontal plane all in 15 degree of angles;Color spray device
Including rotary shaft, rotary shaft intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first level
Bar, the first horizon bar and the first spherical plain bearing rod end connect, and the first spherical plain bearing rod end and the first paint-spraying head connect, the first color spray
Head is connected with the first feed pipe;Rotary shaft bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end are even
Connecing, the second spherical plain bearing rod end and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect;First horizon bar and
Two horizon bars are in being oppositely arranged;First collecting tank and the second collecting tank are all arranged in 15 degree of angles with horizontal plane;Drainage screen is double-deck
Drainage screen;The curved structure of drainage screen;Exhaust blower drainage screen it is provided with at exhaust blower.
Baking oven in the present embodiment includes the first casing, and on the right of the first casing, top is provided with the first baking oven guide roller, first
Being provided with the first stove, the first stove and the first house steward below box house to connect, the first house steward is connected with the first radiating tube, the
One radiating tube is arranged over the first poroid plate, and the first poroid plate is arranged above the first wire gauze, is provided with first at the first poroid plate
Fan, the first wire gauze is arranged above the first drying guide roller group, and the first box house is provided above the first live roll and second
Live roll, the first casing left upper side offers passage and connects the second casing;It is provided with second below second box house
Stove, the second stove is arranged over the second poroid plate, and the second poroid plate is arranged above the second wire gauze, is provided with at the second poroid plate
Second fan, the second wire gauze is arranged above the second drying guide roller group, the second box house be provided above the 3rd live roll and
4th live roll, the second casing left upper side offers outlet, and exit is provided with export orientation roller group;First stove
The volume of volume ratio the second stove is little;Spacing between first poroid plate and the first wire gauze is 10cm;Second poroid plate and
Spacing between two wire gauzes is 20cm;Export orientation roller group includes that export orientation roller, export orientation roller are arranged above exporting power
Roller, outlet live roll is by driven by motor;First dries guide roller group includes that some groups of setting up and down first dry guide roller, water
Square to the adjacent first distance dried between guide roller be 5cm;Second dry guide roller group include some groups setting up and down
Second dries guide roller, and the distance that horizontal direction adjacent second is dried between guide roller is 5cm;First poroid plate and second poroid
Plate is all connected with scrap collecting tank.
Controller in the present embodiment is PLC, controller respectively with motor, induced-draught fan, exhaust blower, rotation electricity
Machine, the first paint-spraying head, the second paint-spraying head, the first fan and the second fan connect.
The above-mentioned temperature and humidity for straw mat production is automatically adjusted the implementation method of production line, comprises the following steps:
(1), controller control motor, motor drive drive roll, of bundled straw mat pass drive roll and tune
Gap between joint roller;Owing to regulating the action of gravity of roller, pushing down straw mat, straw mat, under drive roll effect, travels forward;
(2), owing to rotating the effect of fixing bar and turning set, regulation roller is always in the state pushing down straw mat;
(3), owing to limiting the effect of bar, it is ensured that straw mat can suck from the gap between drive roll and regulation roller;Dust leads to
Crossing dust arrester to siphon away, owing to dust soaks, become mud, the " V " shape gathering sill of setting can make mud preferably enter precipitation
Pond, it is simple to precipitation;
(4), Song Wanhou, straw mat enter dyeing/shaping equipment carry out dyeing process;
(5), straw mat through the first guide roller, the second guide roller, straw mat is strained, then to the 3rd guide roller, now
Straw mat faces up;
(6), color spray device sprays pigment or shaping glue, pigment or shaping glue through the first inclination collecting board to the first collection
Groove, then arrives pigment or shaping glue collecting tank, and temperature and humidity now has controller control;
(7), exhaust blower start continuous firing, unnecessary vaporific pigment or shaping glue, by filter screen filtration, will not make pigment exist
Case internal deposition;
(8), straw mat the turning to through the 4th guide roller of the 3rd guide roller, arrive the 5th guide roller, now, the straw mat back side
Upward, color spray device sprays pigment or shaping glue, pigment or shaping glue through the second inclination collecting board to the second collecting tank, then arrives
Pigment or shaping glue collecting tank;
(9), the straw mat of the 5th guide roller to baking oven connection roll, then export;
(10), dyeing sizing after straw mat enter the first casing through the first guide roller, straw mat through first dry guide
Roller group is wound around arrival the first live roll up and down, then proceedes to be wound around, arrives the second live roll, finally to the second casing at passage
In;
(11), first stove heating, heat through house steward to the first radiating tube, then up through the first poroid plate, the first ferrum
Silk screen dispels the heat, and dries straw mat, the first fan work;
(12), straw mat enter the second casing, straw mat through second dry guide roller group up and down be wound around arrival the 3rd live roll, so
Rear continuation is wound around, and arrives the 4th live roll, finally from exit to export orientation roller group;
(13), second stove heating, heat dispels the heat through the second poroid plate, the second wire gauze, straw mat is carried out secondary
Dry, the second fan work;
(14), dry and terminate after, straw mat through export orientation roller group, forms final products.
Embodiment 2
As shown in Figure 6, the present embodiment difference from Example 1 is: set above the described regulation roller in the present embodiment
Dedusting shell, dedusting shell are provided above induced-draught fan to have dust arrester, dust arrester to include, dedusting shell is provided with infundibulate mistake
Filter screen, drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side passes through pipeline and precipitation
Pond connects;Dedusting outer casing bottom is inclined to set;Dedusting outer casing bottom is arranged horizontal by 30 degree of angles;Suction it is provided with at induced-draught fan
Fan filter screen set;Spray and be provided with sprinkler head at mouth;Sprinkler head is 360 ° of rotary sprinklers;Spacing between drive roll and regulation roller
For 10mm.
The first collecting tank and the second collecting tank in the present embodiment are all arranged in 30 degree of angles with horizontal plane;First poroid plate with
Spacing between first wire gauze is 40cm;Spacing between second poroid plate and the second wire gauze is 50cm;Horizontal direction phase
Adjacent first distance dried between guide roller is 20cm;The distance that horizontal direction adjacent second is dried between guide roller is 20cm.
Above-mentioned detailed description of the invention is the preferred embodiments of the present invention, can not limit the invention, appointing of other
What was made without departing from technical scheme changes or the substitute mode of other equivalence, is included in the protection of the present invention
Within the scope of.
Claims (9)
1. the temperature and humidity produced for straw mat is automatically adjusted production line, it is characterised in that: include for straw mat unclamped
Pine seat machine, for by straw mat sizing and the sizing color spray case of color spray, for the baking oven dried by straw mat;Wherein, Song Xiji, sizing
Color spray case, baking oven are sequentially connected;Controller is connected with Song Xiji, sizing color spray case, baking oven respectively;Described sizing color spray case includes
Casing, casing side limit is provided above the first guide roller, is provided with the second guide roller, is provided with in casing below the first guide roller
First tilts collecting board, and the first one end tilting collecting board is provided with the 3rd guide roller, and first tilts under collecting board the other end
Side is provided with the first collecting tank, and first tilts to be provided with the second inclination collecting board below collecting board, and second tilts collecting board one end
Being provided above the 4th guide roller, second tilts the collecting board other end is provided above the 5th guide roller, and second tilts collecting board
Being provided with the second collecting tank below the other end, arrange baking oven connection roll below casing side, casing top left is provided with air draft
Machine, is provided with drainage screen in the casing below exhaust blower, and the first inclination collecting board and the second inclination collecting board are provided with color spray
Device, is provided with temperature sensor and humidity sensor, temperature sensor and humidity sensor and is connected with controller respectively in casing.
The temperature and humidity produced for straw mat the most according to claim 1 is automatically adjusted production line, it is characterised in that: institute
Stating Song Xiji and include that frame, frame top are provided with fixing axle connecting rod, fixing axle connecting rod is fixing with fixing axle to be connected, fixing axle
Being arranged with the drive roll of rotation, drive roll is connected with motor, and motor is located at below frame, and drive roll oblique upper is provided with tune
Joint roller, regulation roller shell is located on regulation axle, and regulation axle is connected with turning set by rotating fixing bar, and turning set is located in frame,
Rotate and be provided with restriction bar below fixing bar.
The temperature and humidity produced for straw mat the most according to claim 2 is automatically adjusted production line, it is characterised in that: institute
Stating regulation roller and be arranged over dust arrester, dust arrester includes dedusting shell, and dedusting shell is provided above induced-draught fan, outside dedusting
Shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, dedusting outer casing underpart side
It is connected with sedimentation tank by pipeline;In pipeline, level is provided with " V " shape gathering sill, and gathering sill inner wall smooth is polished.
The temperature and humidity produced for straw mat the most according to claim 3 is automatically adjusted production line, it is characterised in that: institute
The spacing stated between drive roll and regulation roller is 0.5~10mm;Dedusting outer casing bottom is inclined to set;Dedusting outer casing bottom and water
Plane is that 5~30 degree of angles are arranged;Induced-draught fan drainage screen it is provided with at induced-draught fan;Spray and be provided with sprinkler head at mouth.
The temperature and humidity produced for straw mat the most according to claim 1 is automatically adjusted production line, it is characterised in that: institute
State the first inclination collecting board and second and tilt collecting board with horizontal plane all in 15~30 degree of angles;Color spray device includes rotary shaft, turns
Moving axis intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first horizon bar, the first horizon bar with
First spherical plain bearing rod end connects, and the first spherical plain bearing rod end and the first paint-spraying head connect, the first paint-spraying head and the first feed pipe
Connect;Rotary shaft bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect, the second rod end joint
Bearing and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect;First horizon bar and the second horizon bar are in opposite directions
Arrange;First collecting tank and the second collecting tank are all arranged in 15~30 degree of angles with horizontal plane;Drainage screen is double-layer filtering net;Filter
Net curved structure;Exhaust blower drainage screen it is provided with at exhaust blower.
The temperature and humidity produced for straw mat the most according to claim 1 is automatically adjusted production line, it is characterised in that: institute
Stating baking oven and include the first casing, on the right of the first casing, top is provided with the first baking oven guide roller, is provided with below the first box house
First stove, the first stove and the first house steward connect, and the first house steward is connected with the first radiating tube, and the first radiating tube is arranged over the
One poroid plate, the first poroid plate is arranged above the first wire gauze, is provided with the first fan, above the first wire gauze at the first poroid plate
Being the first drying guide roller group, the first box house is provided above the first live roll and the second live roll, the first casing left side
Upper side offers passage and connects the second casing;It is provided with the second stove below second box house, sets above the second stove
There are the second poroid plate, the second poroid plate to be arranged above the second wire gauze, at the second poroid plate, are provided with the second fan, the second wire gauze
Being arranged above the second drying guide roller group, the second box house is provided above the 3rd live roll and the 4th live roll, the second casing
Left upper side offers outlet, and exit is provided with export orientation roller group;Volume ratio second stove of described first stove
Volume little;Spacing between first poroid plate and the first wire gauze is 10~40cm;Second poroid plate and the second wire gauze it
Between spacing be 20~50cm;Export orientation roller group includes that export orientation roller, export orientation roller are arranged above exporting live roll, outlet
Live roll is by driven by motor;First dries guide roller group includes that some groups of setting up and down first dry guide roller, horizontal direction
Adjacent first distance dried between guide roller is 5~20cm;Second dries guide roller group includes some groups setting up and down the
Two dry guide roller, and the distance that horizontal direction adjacent second is dried between guide roller is 5~20cm;First poroid plate and the second hole
Shape plate is all connected with scrap collecting tank.
The temperature and humidity produced for straw mat the most according to claim 6 is automatically adjusted production line, it is characterised in that: institute
Stating controller is PLC, controller respectively with motor, induced-draught fan, exhaust blower, rotary electric machine, the first paint-spraying head, second
Paint-spraying head, the first fan and the second fan connect.
8. the reality of production line it is automatically adjusted according to the temperature and humidity for straw mat production described in any one of claim 1~7
Existing method, it is characterised in that comprise the following steps:
(1), controller control motor, motor drive drive roll, of bundled straw mat through drive roll and regulation roller
Between gap;Owing to regulating the action of gravity of roller, pushing down straw mat, straw mat, under drive roll effect, travels forward;
(2), owing to rotating the effect of fixing bar and turning set, regulation roller is always in the state pushing down straw mat;
(3), owing to limiting the effect of bar, it is ensured that straw mat can suck from the gap between drive roll and regulation roller;Dust is by removing
Dirt device siphons away, and owing to dust soaks, becomes mud, and the " V " shape gathering sill of setting can make mud preferably enter sedimentation tank, just
In precipitation;
(4), Song Wanhou, straw mat enter dyeing/shaping equipment carry out dyeing process;
(5), straw mat through the first guide roller, the second guide roller, straw mat is strained, then to the 3rd guide roller, now straw mat
Face up;
(6), color spray device sprays pigment or shaping glue, pigment or shaping glue through the first inclination collecting board to the first collecting tank, so
Arriving pigment or shaping glue collecting tank afterwards, temperature and humidity now has controller control;
(7), exhaust blower start continuous firing, unnecessary vaporific pigment or shaping glue, by filter screen filtration, will not make pigment at casing
Interior deposition;
(8), straw mat the turning to through the 4th guide roller of the 3rd guide roller, arrive the 5th guide roller, now, straw mat back side court
On, color spray device sprays pigment or shaping glue, pigment or shaping glue through the second inclination collecting board to the second collecting tank, then arrives face
Material or shaping glue collecting tank;
(9), the straw mat of the 5th guide roller to baking oven connection roll, then export;
(10), dyeing sizing after straw mat enter the first casing through the first guide roller, straw mat through first dry guide roller group
It is wound around up and down and arrives the first live roll, then proceed to be wound around, arrive the second live roll, finally in the second casing at passage;
(11), first stove heating, heat through house steward to the first radiating tube, then up through the first poroid plate, the first wire gauze
Dispel the heat, straw mat is dried, the first fan work;
(12), straw mat enter the second casing, straw mat through second dry guide roller group up and down be wound around arrival the 3rd live roll, then continue
Continuous winding, arrives the 4th live roll, finally from exit to export orientation roller group;
(13), second stove heating, heat dispels the heat through the second poroid plate, the second wire gauze, straw mat is carried out secondary drying,
Second fan work;
(14), dry and terminate after, straw mat through export orientation roller group, forms final products.
The temperature and humidity produced for straw mat the most according to claim 8 is automatically adjusted the implementation method of production line, its
Being characterised by: described regulation roller is arranged over dust arrester, dust arrester includes that dedusting shell, dedusting shell are provided above inhaling
Blower fan, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, dedusting
Outer casing underpart side is connected with sedimentation tank by pipeline, removes dust, it is ensured that dry Color;Between drive roll and regulation roller
Spacing be 0.5~10mm;Spray and be provided with sprinkler head at mouth;Described sprinkler head is 360 ° of rotary sprinklers;Described color spray device
Including rotary shaft, rotary shaft intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first level
Bar, the first horizon bar and the first spherical plain bearing rod end connect, and the first spherical plain bearing rod end and the first paint-spraying head connect, the first color spray
Head is connected with the first feed pipe;Rotary shaft bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end are even
Connecing, the second spherical plain bearing rod end and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect;First horizon bar and
Two horizon bars are in being oppositely arranged;First tilts collecting board and second tilts collecting board with horizontal plane all in 15~30 degree of angles;Filter
Net curved structure;The volume of volume ratio second stove of described first stove is little;Described first poroid plate and the first wire gauze
Between spacing be 10~40cm;Spacing between described second poroid plate and the second wire gauze is 20~50cm;Described outlet
Guide roller group includes that export orientation roller, export orientation roller are arranged above two outlet press rollers;Described first dries guide roller group bag
Include some groups of setting up and down first and dry guide rollers, horizontal direction adjacent first dry the distance between guide roller be 5~
20cm;Described second dries guide roller group includes that some groups of setting up and down second dry guide roller, horizontal direction adjacent second
The distance dried between guide roller is 5~20cm;Described first poroid plate and the second poroid plate are all connected with scrap collecting tank.
Priority Applications (1)
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CN201610644203.3A CN106079011B (en) | 2016-08-04 | 2016-08-04 | Temperature and humidity automatic adjustment production line and its implementation for straw mat production |
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CN201610644203.3A CN106079011B (en) | 2016-08-04 | 2016-08-04 | Temperature and humidity automatic adjustment production line and its implementation for straw mat production |
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CN106079011A true CN106079011A (en) | 2016-11-09 |
CN106079011B CN106079011B (en) | 2018-09-18 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103129999A (en) * | 2013-03-05 | 2013-06-05 | 包中臣 | Straw mat unreeling device |
CN103144162A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Chinese iris mat spreading, dyeing and drying integrated equipment |
CN103158182A (en) * | 2013-03-12 | 2013-06-19 | 包中臣 | Schoenoplectus trigueter (L.) Palla mat dyeing and drying technology |
CN203077421U (en) * | 2013-03-12 | 2013-07-24 | 包中臣 | Mat guiding mechanism of Chinese iris mat dyeing tank |
CN105642068A (en) * | 2016-04-12 | 2016-06-08 | 成都蒲江珂贤科技有限公司 | Environment-friendly forestry and agricultural residue treatment device |
-
2016
- 2016-08-04 CN CN201610644203.3A patent/CN106079011B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103129999A (en) * | 2013-03-05 | 2013-06-05 | 包中臣 | Straw mat unreeling device |
CN103144162A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Chinese iris mat spreading, dyeing and drying integrated equipment |
CN103158182A (en) * | 2013-03-12 | 2013-06-19 | 包中臣 | Schoenoplectus trigueter (L.) Palla mat dyeing and drying technology |
CN203077421U (en) * | 2013-03-12 | 2013-07-24 | 包中臣 | Mat guiding mechanism of Chinese iris mat dyeing tank |
CN105642068A (en) * | 2016-04-12 | 2016-06-08 | 成都蒲江珂贤科技有限公司 | Environment-friendly forestry and agricultural residue treatment device |
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Effective date of registration: 20180723 Address after: 322100 Room 301, unit 2, Dong Xian village, Dongyang, Jinhua, Dongyang, Zhejiang, China. -1 Applicant after: Zhejiang eight flavour Health Food Co., Ltd. Address before: 322117 No. 26 Qiaotun village, Dongyang Town, Dongyang City, Zhejiang Applicant before: Li Xinxian |
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