CN106272763A - A kind of removing sludge-type production line produced for straw mat and its implementation - Google Patents
A kind of removing sludge-type production line produced for straw mat and its implementation Download PDFInfo
- Publication number
- CN106272763A CN106272763A CN201610642212.9A CN201610642212A CN106272763A CN 106272763 A CN106272763 A CN 106272763A CN 201610642212 A CN201610642212 A CN 201610642212A CN 106272763 A CN106272763 A CN 106272763A
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- China
- Prior art keywords
- straw mat
- guide roller
- casing
- roller
- collecting board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010902 straw Substances 0.000 title claims abstract description 100
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000007921 spray Substances 0.000 claims abstract description 54
- 238000004513 sizing Methods 0.000 claims abstract description 33
- 239000000428 dust Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000004062 sedimentation Methods 0.000 claims abstract description 8
- 238000005507 spraying Methods 0.000 claims description 30
- 239000000049 pigment Substances 0.000 claims description 29
- 238000007493 shaping process Methods 0.000 claims description 29
- 239000003292 glue Substances 0.000 claims description 26
- 230000000694 effects Effects 0.000 claims description 20
- 238000001035 drying Methods 0.000 claims description 19
- 238000004043 dyeing Methods 0.000 claims description 14
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 6
- 235000011613 Pinus brutia Nutrition 0.000 claims description 6
- 241000018646 Pinus brutia Species 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000001556 precipitation Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 230000008021 deposition Effects 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 3
- 238000010304 firing Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000009288 screen filtration Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/001—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of removing sludge-type production line produced for straw mat, including the Song Xiji for being unclamped by straw mat, for by straw mat sizing and the sizing color spray case of color spray, for the baking oven dried by straw mat；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller is connected with Song Xiji, sizing color spray case, baking oven respectively；Dust arrester includes that dedusting shell, dedusting shell are provided above induced-draught fan, and dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side is connected with sedimentation tank by pipeline；In pipeline, level is provided with " V " shape gathering sill, and gathering sill inner wall smooth is polished.The invention also discloses a kind of implementation method removing sludge-type production line produced for straw mat.The present invention has that simple in construction, low cost, production efficiency is high, time saving and energy saving and the feature such as energy-conserving and environment-protective.
Description
Technical field
The present invention relates to straw mat processing technique field, a kind of removing sludge-type produced for straw mat produces
Line and its implementation.
Background technology
Straw mat refers to the mat with pliable and tough seat straw plaited, and general straw mat is through hydraulic press high temperature press polish, the most all
Roll.Further according to product needed, then need to dye or shape, but the most first by straw mat bundle pine before dyeing or sizing
Open, followed by carry out high temperature drying through baking oven through sizing color spray case dyeing or sizing.In traditional manufacturing technique, these work are usual
By having been manually done, there is efficiency low, cost is high, wastes time and energy, the problems such as conforming product rate is low.
Summary of the invention
It is an object of the invention to the deficiency overcoming above prior art to exist, it is provided that a kind of simple in construction, cost are just
Preferably, production efficiency is high, time saving and energy saving, be easy to remove the removing sludge-type production produced for straw mat of mud and energy-conserving and environment-protective
Line.
Another object of the present invention is to provide a kind of implementation method removing sludge-type production line produced for straw mat.
In order to achieve the above object, the present invention is by the following technical solutions: a kind of removing sludge-type produced for straw mat
Production line, including the Song Xiji for being unclamped by straw mat, for by straw mat sizing and the sizing color spray case of color spray, for by straw mat
The baking oven dried；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller respectively with Song Xiji, sizing color spray case,
Baking oven connects；Described pine seat machine includes that frame, frame top are provided with fixing axle connecting rod, and fixing axle connecting rod is fixed with fixing axle
Connecting, fixed hub is provided with the drive roll of rotation, and drive roll is connected with motor, and motor is located at below frame, and drive roll is oblique
Being provided above regulating roller, regulation roller shell is located on regulation axle, and regulation axle is connected with turning set by rotating fixing bar, turning set
It is located in frame, rotates and be provided with restriction bar below fixing bar；Described regulation roller is arranged over dust arrester, and dust arrester includes removing
Dirt shell, dedusting shell is provided above induced-draught fan, and dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth,
Dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side is connected with sedimentation tank by pipeline, and in pipeline, level is provided with " V "
Shape gathering sill, gathering sill inner wall smooth is polished.
Spacing between described drive roll and regulation roller is 0.5～10mm；Dedusting outer casing bottom is inclined to set；Outside dedusting
Arrange horizontal by 5～30 degree of angles bottom shell；Induced-draught fan drainage screen it is provided with at induced-draught fan；Spray and be provided with sprinkler head at mouth.
Described sizing color spray case includes casing, and casing side limit is provided above the first guide roller, below the first guide roller
Being provided with the second guide roller, be provided with the first inclination collecting board in casing, the first one end tilting collecting board is provided with the 3rd guiding
Roller, first tilts to be provided with the first collecting tank below collecting board the other end, is provided with second and inclines below the first inclination collecting board
Tiltedly collecting board, second tilts collecting board one end is provided above the 4th guide roller, and second tilts the collecting board other end is provided above
There is the 5th guide roller, be provided with the second collecting tank below the second inclination collecting board other end, baking oven is set below casing side even
Connecing roller, casing top left is provided with exhaust blower, is provided with drainage screen in the casing below exhaust blower, first tilt collecting board and
It is provided with color spray device on second inclination collecting board.
Described first tilts collecting board and second tilts collecting board with horizontal plane all in 15～30 degree of angles；Color spray device includes
Rotary shaft, rotary shaft intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first horizon bar, the
One horizon bar and the first spherical plain bearing rod end connect, and the first spherical plain bearing rod end connects with the first paint-spraying head, the first paint-spraying head and
First feed pipe connects；Rotary shaft bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect, the
Two spherical plain bearing rod ends and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect；First horizon bar and the second water
Flat bar is in being oppositely arranged；First collecting tank and the second collecting tank are all arranged in 15～30 degree of angles with horizontal plane；Drainage screen is double-deck
Drainage screen；The curved structure of drainage screen；Exhaust blower drainage screen it is provided with at exhaust blower.
Described baking oven includes the first casing, and on the right of the first casing, top is provided with the first baking oven guide roller, the first box house
Lower section is provided with the first stove, the first stove and the first house steward and connects, and the first house steward is connected with the first radiating tube, the first radiating tube
Being arranged over the first poroid plate, the first poroid plate is arranged above the first wire gauze, is provided with the first fan at the first poroid plate, and first
Wire gauze is arranged above the first drying guide roller group, and the first box house is provided above the first live roll and the second live roll, the
One casing left upper side offers passage and connects the second casing；The second stove it is provided with below second box house, second
Stove is arranged over the second poroid plate, and the second poroid plate is arranged above the second wire gauze, is provided with the second fan at the second poroid plate,
Second wire gauze is arranged above the second drying guide roller group, and the second box house is provided above the 3rd live roll and the 4th power
Roller, the second casing left upper side offers outlet, and exit is provided with export orientation roller group.
The volume of volume ratio second stove of described first stove is little；Spacing between first poroid plate and the first wire gauze
It is 10～40cm；Spacing between second poroid plate and the second wire gauze is 20～50cm；Export orientation roller group includes outlet guide
To roller, export orientation roller is arranged above exporting live roll, and outlet live roll is by driven by motor；First dries guide roller group includes some
Organizing the first drying guide roller setting up and down, the distance that horizontal direction adjacent first is dried between guide roller is 5～20cm；Second
Drying guide roller group and include that some groups of setting up and down second dry guide roller, horizontal direction adjacent second is dried between guide roller
Distance be 5～20cm；First poroid plate and the second poroid plate are all connected with scrap collecting tank.
Described controller is PLC, controller respectively with motor, induced-draught fan, exhaust blower, rotary electric machine, first
Paint-spraying head, the second paint-spraying head, the first fan and the second fan connect.
The above-mentioned implementation method removing sludge-type production line produced for straw mat, comprises the following steps:
(1), controller control motor, motor drive drive roll, of bundled straw mat pass drive roll and tune
Gap between joint roller；Owing to regulating the action of gravity of roller, pushing down straw mat, straw mat, under drive roll effect, travels forward；
(2), owing to rotating the effect of fixing bar and turning set, regulation roller is always in the state pushing down straw mat；
(3), owing to limiting the effect of bar, it is ensured that straw mat can suck from the gap between drive roll and regulation roller, and dust leads to
Crossing dust arrester to siphon away, owing to dust soaks, become mud, the " V " shape gathering sill of setting can make mud preferably enter precipitation
Pond, it is simple to precipitation；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment carry out dyeing process；
(5), straw mat through the first guide roller, the second guide roller, straw mat is strained, then to the 3rd guide roller, now
Straw mat faces up；
(6), color spray device sprays pigment or shaping glue, pigment or shaping glue through the first inclination collecting board to the first collection
Groove, then arrives pigment or shaping glue collecting tank；
(7), exhaust blower start continuous firing, unnecessary vaporific pigment or shaping glue, by filter screen filtration, will not make pigment exist
Case internal deposition；
(8), straw mat the turning to through the 4th guide roller of the 3rd guide roller, arrive the 5th guide roller, now, the straw mat back side
Upward, color spray device sprays pigment or shaping glue, pigment or shaping glue through the second inclination collecting board to the second collecting tank, then arrives
Pigment or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller to baking oven connection roll, then export；
(10), dyeing sizing after straw mat enter the first casing through the first guide roller, straw mat through first dry guide
Roller group is wound around arrival the first live roll up and down, then proceedes to be wound around, arrives the second live roll, finally to the second casing at passage
In；
(11), first stove heating, heat through house steward to the first radiating tube, then up through the first poroid plate, the first ferrum
Silk screen dispels the heat, and dries straw mat, the first fan work；
(12), straw mat enter the second casing, straw mat through second dry guide roller group up and down be wound around arrival the 3rd live roll, so
Rear continuation is wound around, and arrives the 4th live roll, finally from exit to export orientation roller group；
(13), second stove heating, heat dispels the heat through the second poroid plate, the second wire gauze, straw mat is carried out secondary
Dry, the second fan work；
(14), dry and terminate after, straw mat through export orientation roller group, forms final products.
Described color spray device includes that rotary shaft, rotary shaft intermediate sleeve are provided with gear, and gear is connected with rotary electric machine, rotary shaft
Top connects the first horizon bar, and the first horizon bar and the first spherical plain bearing rod end connect, the first spherical plain bearing rod end and first
Paint-spraying head connects, and the first paint-spraying head and the first feed pipe connect；Rotary shaft bottom connects the second horizon bar, the second horizon bar with
Second spherical plain bearing rod end connects, and the second spherical plain bearing rod end and the second paint-spraying head connect, the second paint-spraying head and the second feed pipe
Connect；First horizon bar and the second horizon bar are in being oppositely arranged；First tilts collecting board and second tilts collecting board and horizontal plane
All in 15～30 degree of angles；The curved structure of drainage screen；The volume of volume ratio second stove of described first stove is little；Described first
Spacing between poroid plate and the first wire gauze is 10～40cm；Spacing between described second poroid plate and the second wire gauze is
20～50cm；Described export orientation roller group includes that export orientation roller, export orientation roller are arranged above two outlet press rollers；Described
One dries guide roller group includes that some groups of setting up and down first dry guide rollers, horizontal direction adjacent first dry guide roller it
Between distance be 5～20cm；Described second dries guide roller group includes that some groups of setting up and down second dry guide roller, level
The distance that direction adjacent second is dried between guide roller is 5～20cm；Described first poroid plate and the second poroid plate are all and waste material
Collecting box connects.
The present invention, relative to prior art, has such advantages as and effect:
1, the present invention includes the Song Xiji for being unclamped by straw mat, for the sizing color spray case by straw mat sizing with color spray,
For the baking oven that straw mat is dried；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller respectively with Song Xiji,
Sizing color spray case, baking oven connect；Described pine seat machine includes that frame, frame top are provided with fixing axle connecting rod, fixing axle connecting rod
Fixing with fixing axle and be connected, fixed hub is provided with the drive roll of rotation, and drive roll is connected with motor, and motor is located under frame
Side, drive roll oblique upper is provided with regulation roller, and regulation roller shell is located on regulation axle, and regulation axle is by rotating fixing bar and turning set
Connecting, turning set is located in frame, rotates and is provided with restriction bar below fixing bar；Described regulation roller is arranged over dust arrester, removes
Dirt device includes that dedusting shell, dedusting shell are provided above induced-draught fan, and dedusting shell is provided with funnel filter net, on drainage screen
Being provided with sprinkling mouth, dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side is connected with sedimentation tank, in pipeline by pipeline
Level is provided with " V " shape gathering sill, and gathering sill inner wall smooth is polished, and has simple in construction, low cost, production efficiency height, saves time
Laborsaving, be easy to remove that mud, automaticity be high and the advantage such as energy-conserving and environment-protective.
2, the regulation roller in the present invention is arranged over dust arrester, and dust arrester includes dedusting shell, above dedusting shell
Being provided with induced-draught fan, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air intake
Mouthful, dedusting outer casing underpart side is connected with sedimentation tank by pipeline；Dust can be removed, it is ensured that follow-up Color, structure letter
Single, energy-conserving and environment-protective.
3, in the present invention, drive roll and the spacing regulated between roller are 0.5～10mm, it is ensured that straw mat can unclamp smoothly, makes
With effective.
4, the dedusting outer casing bottom in the present invention is inclined to set, it is simple to the dust after getting wet enters sedimentation tank.
5, the dedusting outer casing bottom in the present invention is arranged horizontal by 5～30 degree of angles, after on the one hand can being easy to get wet
Dust enter sedimentation tank, on the other hand the experiment proved that, dust enters convenient, and usefulness is improved.
6, being provided with induced-draught fan drainage screen at the induced-draught fan in the present invention, protection induced-draught fan is without damage.
7, the sprinkler head in the present invention is 360 ° of rotary sprinklers, it is ensured that its dust removing effects.
8, the sizing color spray case in the present invention includes that casing, casing side limit are provided above the first guide roller, and first leads
Being provided with the second guide roller below roller, be provided with the first inclination collecting board in casing, the first one end tilting collecting board is provided with
3rd guide roller, first tilts to be provided with the first collecting tank below collecting board the other end, and first tilts setting below collecting board
Having the second inclination collecting board, second tilts collecting board one end is provided above the 4th guide roller, and second tilts the collecting board other end
It is provided above the 5th guide roller, is provided with the second collecting tank below the second inclination collecting board other end, sets below casing side
Putting baking oven connection roll, casing top left is provided with exhaust blower, is provided with drainage screen in the casing below exhaust blower, and first tilts
It is provided with color spray device on collecting board and the second inclination collecting board, there is simple in construction, low cost, production efficiency height, produce
Pigment or shaping glue will not deposit, pigment or shaping glue recycles and the advantage such as double-face dyeing sizing in effective, casing.
9, the first inclination collecting board and second in the present invention tilts collecting board with horizontal plane all in 15～30 degree of angles, a side
The collection of pigment or shaping glue is easy in face, on the other hand, is not easy deposited pigments or shaping glue in casing；Color spray device includes turning
Moving axis, rotary shaft intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first horizon bar, and first
Horizon bar and the first spherical plain bearing rod end connect, the first spherical plain bearing rod end and the connection of the first paint-spraying head, the first paint-spraying head and the
One feed pipe connects；Rotary shaft bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect, and second
Spherical plain bearing rod end and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect；First horizon bar and the second level
Bar is in being oppositely arranged；Simple in construction, speed is fast, sprays uniformly, is oppositely arranged, good stability, it is simple to maintenance；First collecting tank and
Second collecting tank is all obliquely installed, it is simple to collect pigment；Drainage screen is double-layer filtering net, and using effect is good；Drainage screen is curved
Structure, enlarged areas, meet the environment in casing, effectively stop pigment or shaping glue deposition, affect production effect；At exhaust blower
It is provided with exhaust blower drainage screen, protects exhaust blower, reduce production cost.
10, baking oven of the present invention includes the first casing, and on the right of the first casing, top is provided with the first baking oven guide roller, the first casing
Lower inside is provided with the first stove, the first stove and the first house steward and connects, and the first house steward is connected with the first radiating tube, and first dissipates
Heat pipe is arranged over the first poroid plate, and the first poroid plate is arranged above the first wire gauze, is provided with the first fan at the first poroid plate,
First wire gauze is arranged above the first drying guide roller group, and the first box house is provided above the first live roll and the second power
Roller, the first casing left upper side offers passage and connects the second casing；The second stove it is provided with below second box house,
Second stove is arranged over the second poroid plate, and the second poroid plate is arranged above the second wire gauze, is provided with second at the second poroid plate
Fan, the second wire gauze is arranged above the second drying guide roller group, and the second box house is provided above the 3rd live roll and the 4th
Live roll, the second casing left upper side offers outlet, and exit is provided with export orientation roller group, have simple in construction,
Low cost, production efficiency are high, production effect is good, good drying effect, twice drying and conforming product rate advantages of higher.
11, the volume of volume ratio second stove of the first stove in the present invention is little, carries out twice drying, dyeing sizing
Good, conforming product rate is high；Spacing between first poroid plate and the first wire gauze is 10～40cm, on the one hand for safety,
On the other hand in order to ensure drying effect；Spacing between second poroid plate and the second wire gauze is 20～50cm, distance big it
After, drying effect can be got well；First wire gauze and the setting of the second wire gauze, drop after preventing straw mat fracture, play barrier effect；
First dries guide roller group includes that some groups of setting up and down first dry guide roller, and horizontal direction adjacent first dries guide roller
Between distance be 5～20cm；Good drying effect, it is simple to collect waste liquid；Cross the second drying guide roller group and include about some groups
The the second drying guide roller arranged, the distance that horizontal direction adjacent second is dried between guide roller is 5～20cm；It is allowed to dry completely
Dry, dyeing fixed effect is good；Second stove arranges the leftover pieces and other waste material that can effectively utilize straw mat to produce, and carries out two
Secondary utilization is burnt, and saves material cost, protects environment.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation removing sludge-type production line produced for straw mat；
Fig. 2 is the structural representation of pine seat machine in the present invention；
Fig. 3 is the structural representation of sizing color spray case in the present invention；
Fig. 4 is the structural representation of baking oven in the present invention；
Fig. 5 is the structural representation of color spray device in the present invention；
Fig. 6 is the structural representation of embodiment 2 in the present invention.
In figure, label is as follows with title:
Detailed description of the invention
For ease of it will be appreciated by those skilled in the art that below in conjunction with the accompanying drawings and the present invention is made the most specifically by embodiment
Bright.
Embodiment 1:
As shown in Fig. 1～5, a kind of removing sludge-type production line produced for straw mat, including for unclamping straw mat
Pine seat machine, for by straw mat sizing and the sizing color spray case of color spray, for the baking oven dried by straw mat；Wherein, Song Xiji, sizing
Color spray case, baking oven are sequentially connected；Controller is connected with Song Xiji, sizing color spray case, baking oven respectively.
Loose seat machine in the present embodiment includes that frame, frame top are provided with fixing axle connecting rod, and fixing axle connecting rod is with solid
Dead axle is fixing to be connected, and fixed hub is provided with the drive roll of rotation, and drive roll is connected with motor, and motor is located at below frame,
Drive roll oblique upper is provided with regulation roller, and regulation roller shell is located on regulation axle, and regulation axle is by rotating fixing bar with turning set even
Connecing, turning set is located in frame, rotates and is provided with restriction bar below fixing bar；Spacing between drive roll and regulation roller is 0.5mm.
Sizing color spray case in the present embodiment includes that casing, casing side limit are provided above the first guide roller, and first leads
Being provided with the second guide roller below roller, be provided with the first inclination collecting board in casing, the first one end tilting collecting board is provided with
3rd guide roller, first tilts to be provided with the first collecting tank below collecting board the other end, and first tilts setting below collecting board
Having the second inclination collecting board, second tilts collecting board one end is provided above the 4th guide roller, and second tilts the collecting board other end
It is provided above the 5th guide roller, is provided with the second collecting tank below the second inclination collecting board other end, sets below casing side
Putting baking oven connection roll, casing top left is provided with exhaust blower, is provided with drainage screen in the casing below exhaust blower, and first tilts
It is provided with color spray device on collecting board and the second inclination collecting board；First tilts collecting board and second tilts collecting board and horizontal plane
All in 15 degree of angles；Color spray device includes that rotary shaft, rotary shaft intermediate sleeve are provided with gear, and gear is connected with rotary electric machine, rotary shaft
Top connects the first horizon bar, and the first horizon bar and the first spherical plain bearing rod end connect, the first spherical plain bearing rod end and first
Paint-spraying head connects, and the first paint-spraying head and the first feed pipe connect；Rotary shaft bottom connects the second horizon bar, the second horizon bar with
Second spherical plain bearing rod end connects, and the second spherical plain bearing rod end and the second paint-spraying head connect, the second paint-spraying head and the second feed pipe
Connect；First horizon bar and the second horizon bar are in being oppositely arranged；First collecting tank and the second collecting tank and horizontal plane are all in 15 degree
Angle is arranged；Drainage screen is double-layer filtering net；The curved structure of drainage screen；Exhaust blower drainage screen it is provided with at exhaust blower.
Baking oven in the present embodiment includes the first casing, and on the right of the first casing, top is provided with the first baking oven guide roller, first
Being provided with the first stove, the first stove and the first house steward below box house to connect, the first house steward is connected with the first radiating tube, the
One radiating tube is arranged over the first poroid plate, and the first poroid plate is arranged above the first wire gauze, is provided with first at the first poroid plate
Fan, the first wire gauze is arranged above the first drying guide roller group, and the first box house is provided above the first live roll and second
Live roll, the first casing left upper side offers passage and connects the second casing；It is provided with second below second box house
Stove, the second stove is arranged over the second poroid plate, and the second poroid plate is arranged above the second wire gauze, is provided with at the second poroid plate
Second fan, the second wire gauze is arranged above the second drying guide roller group, the second box house be provided above the 3rd live roll and
4th live roll, the second casing left upper side offers outlet, and exit is provided with export orientation roller group；First stove
The volume of volume ratio the second stove is little；Spacing between first poroid plate and the first wire gauze is 10cm；Second poroid plate and
Spacing between two wire gauzes is 20cm；Export orientation roller group includes that export orientation roller, export orientation roller are arranged above exporting power
Roller, outlet live roll is by driven by motor；First dries guide roller group includes that some groups of setting up and down first dry guide roller, water
Square to the adjacent first distance dried between guide roller be 5cm；Second dry guide roller group include some groups setting up and down
Second dries guide roller, and the distance that horizontal direction adjacent second is dried between guide roller is 5cm；First poroid plate and second poroid
Plate is all connected with scrap collecting tank.
Controller in the present embodiment is PLC, controller respectively with motor, induced-draught fan, exhaust blower, rotation electricity
Machine, the first paint-spraying head, the second paint-spraying head, the first fan and the second fan connect.
The above-mentioned implementation method removing sludge-type production line produced for straw mat, comprises the following steps:
(1), controller control motor, motor drive drive roll, of bundled straw mat pass drive roll and tune
Gap between joint roller；Owing to regulating the action of gravity of roller, pushing down straw mat, straw mat, under drive roll effect, travels forward；
(2), owing to rotating the effect of fixing bar and turning set, regulation roller is always in the state pushing down straw mat；
(3), owing to limiting the effect of bar, it is ensured that straw mat can suck from the gap between drive roll and regulation roller, and dust leads to
Crossing dust arrester to siphon away, owing to dust soaks, become mud, the " V " shape gathering sill of setting can make mud preferably enter precipitation
Pond, it is simple to precipitation；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment carry out dyeing process；
(5), straw mat through the first guide roller, the second guide roller, straw mat is strained, then to the 3rd guide roller, now
Straw mat faces up；
(6), color spray device sprays pigment or shaping glue, pigment or shaping glue through the first inclination collecting board to the first collection
Groove, then arrives pigment or shaping glue collecting tank；
(7), exhaust blower start continuous firing, unnecessary vaporific pigment or shaping glue, by filter screen filtration, will not make pigment exist
Case internal deposition；
(8), straw mat the turning to through the 4th guide roller of the 3rd guide roller, arrive the 5th guide roller, now, the straw mat back side
Upward, color spray device sprays pigment or shaping glue, pigment or shaping glue through the second inclination collecting board to the second collecting tank, then arrives
Pigment or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller to baking oven connection roll, then export；
(10), dyeing sizing after straw mat enter the first casing through the first guide roller, straw mat through first dry guide
Roller group is wound around arrival the first live roll up and down, then proceedes to be wound around, arrives the second live roll, finally to the second casing at passage
In；
(11), first stove heating, heat through house steward to the first radiating tube, then up through the first poroid plate, the first ferrum
Silk screen dispels the heat, and dries straw mat, the first fan work；
(12), straw mat enter the second casing, straw mat through second dry guide roller group up and down be wound around arrival the 3rd live roll, so
Rear continuation is wound around, and arrives the 4th live roll, finally from exit to export orientation roller group；
(13), second stove heating, heat dispels the heat through the second poroid plate, the second wire gauze, straw mat is carried out secondary
Dry, the second fan work；
(14), dry and terminate after, straw mat through export orientation roller group, forms final products.
Embodiment 2
As shown in Figure 6, the present embodiment difference from Example 1 is: set above the described regulation roller in the present embodiment
Dedusting shell, dedusting shell are provided above induced-draught fan to have dust arrester, dust arrester to include, dedusting shell is provided with infundibulate mistake
Filter screen, drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side passes through pipeline and precipitation
Pond connects；In pipeline, level is provided with " V " shape gathering sill, and gathering sill inner wall smooth is polished；Dedusting outer casing bottom is inclined to set；Remove
Dirt outer casing bottom is arranged horizontal by 30 degree of angles；Induced-draught fan drainage screen it is provided with at induced-draught fan；Spray and be provided with sprinkler head at mouth；Spray
Spilling head is 360 ° of rotary sprinklers；Spacing between drive roll and regulation roller is 10mm.
The first collecting tank and the second collecting tank in the present embodiment are all arranged in 30 degree of angles with horizontal plane；First poroid plate with
Spacing between first wire gauze is 40cm；Spacing between second poroid plate and the second wire gauze is 50cm；Horizontal direction phase
Adjacent first distance dried between guide roller is 20cm；The distance that horizontal direction adjacent second is dried between guide roller is 20cm.
Above-mentioned detailed description of the invention is the preferred embodiments of the present invention, can not limit the invention, appointing of other
What was made without departing from technical scheme changes or the substitute mode of other equivalence, is included in the protection of the present invention
Within the scope of.
Claims (8)
1. the removing sludge-type production line produced for straw mat, it is characterised in that: include the loose seat for being unclamped by straw mat
Machine, for by straw mat sizing and the sizing color spray case of color spray, for the baking oven dried by straw mat；Wherein, Song Xiji, sizing color spray
Case, baking oven are sequentially connected；Controller is connected with Song Xiji, sizing color spray case, baking oven respectively；Described pine seat machine includes frame, machine
Top of the trellis is provided with fixing axle connecting rod, and fixing axle connecting rod is fixing with fixing axle to be connected, and fixed hub is provided with the drive roll of rotation,
Drive roll is connected with motor, and motor is located at below frame, and drive roll oblique upper is provided with regulation roller, and regulation roller shell is located at tune
On nodal axisn, regulation axle is connected with turning set by rotating fixing bar, and turning set is located in frame, rotates and is provided with limit below fixing bar
Bar processed；Described regulation roller is arranged over dust arrester, and dust arrester includes that dedusting shell, dedusting shell are provided above air draught
Machine, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, outside dedusting
Shell bottom side is connected with sedimentation tank by pipeline, and in pipeline, level is provided with " V " shape gathering sill, and gathering sill inner wall smooth is polished.
The removing sludge-type production line produced for straw mat the most according to claim 1, it is characterised in that: described drive roll
And the spacing between regulation roller is 0.5～10mm；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom is horizontal by 5
～30 degree of angles are arranged；Induced-draught fan drainage screen it is provided with at induced-draught fan；Spray and be provided with sprinkler head at mouth.
The removing sludge-type production line produced for straw mat the most according to claim 1, it is characterised in that: described sizing spray
Color case includes that casing, casing side limit are provided above the first guide roller, are provided with the second guide roller, casing below the first guide roller
Inside being provided with the first inclination collecting board, the first one end tilting collecting board is provided with the 3rd guide roller, and the first inclination collecting board is another
Being provided with the first collecting tank below one end, first tilts to be provided with the second inclination collecting board below collecting board, and second tilts to receive
Collection plate one end is provided above the 4th guide roller, and second tilts the collecting board other end is provided above the 5th guide roller, and second inclines
Tiltedly being provided with the second collecting tank below the collecting board other end, arrange baking oven connection roll below casing side, casing top left sets
It is equipped with exhaust blower, in the casing below exhaust blower, is provided with drainage screen, the first inclination collecting board and the second inclination collecting board set
It is equipped with color spray device.
The removing sludge-type production line produced for straw mat the most according to claim 3, it is characterised in that: described first inclines
Tiltedly collecting board and second tilts collecting board with horizontal plane all in 15～30 degree of angles；Color spray device includes rotary shaft, in the middle of rotary shaft
Being arranged with gear, gear is connected with rotary electric machine, and rotary shaft top connects the first horizon bar, the first horizon bar and the first rod end
Oscillating bearing connects, and the first spherical plain bearing rod end and the first paint-spraying head connect, and the first paint-spraying head and the first feed pipe connect；Rotate
Axle bottom connects the second horizon bar, the second horizon bar and the connection of the second spherical plain bearing rod end, the second spherical plain bearing rod end and the
Two paint-spraying heads connect, and the second paint-spraying head and the second feed pipe connect；First horizon bar and the second horizon bar are in being oppositely arranged；First
Collecting tank and the second collecting tank are all arranged in 15～30 degree of angles with horizontal plane；Drainage screen is double-layer filtering net；Drainage screen is curved
Structure；Exhaust blower drainage screen it is provided with at exhaust blower.
The removing sludge-type production line produced for straw mat the most according to claim 1, it is characterised in that: described baking oven bag
Including the first casing, on the right of the first casing, top is provided with the first baking oven guide roller, is provided with the first stove below the first box house,
First stove and the first house steward connect, and the first house steward is connected with the first radiating tube, and the first radiating tube is arranged over the first poroid plate,
First poroid plate is arranged above the first wire gauze, is provided with the first fan at the first poroid plate, and the first wire gauze is arranged above the first baking
Dry guide roller group, the first box house is provided above the first live roll and the second live roll, the first casing left upper side
Offer passage and connect the second casing；Being provided with the second stove below second box house, the second stove is arranged over the second hole
Shape plate, the second poroid plate is arranged above the second wire gauze, is provided with the second fan at the second poroid plate, and the second wire gauze is arranged above
Two dry guide roller group, and the second box house is provided above the 3rd live roll and the 4th live roll, the second casing left upper
Side offers outlet, and exit is provided with export orientation roller group；The volume of volume ratio second stove of described first stove is little；
Spacing between first poroid plate and the first wire gauze is 10～40cm；Spacing between second poroid plate and the second wire gauze is
20～50cm；Export orientation roller group includes that export orientation roller, export orientation roller are arranged above exporting live roll, and outlet live roll is by electricity
Machine drives；First dries guide roller group includes that some groups of setting up and down first dry guide roller, and horizontal direction adjacent first is dried
Distance between dry guide roller is 5～20cm；Second dries guide roller group includes that some groups of setting up and down second dry guiding
Roller, the distance that horizontal direction adjacent second is dried between guide roller is 5～20cm；First poroid plate and the second poroid plate are all with useless
Material collecting box connects.
The removing sludge-type production line produced for straw mat the most according to claim 5, it is characterised in that: described controller
For PLC, controller respectively with motor, induced-draught fan, exhaust blower, rotary electric machine, the first paint-spraying head, the second paint-spraying head,
First fan and the second fan connect.
7. according to the implementation method removing sludge-type production line produced for straw mat described in any one of claim 1～6, its
It is characterised by, comprises the following steps:
(1), controller control motor, motor drive drive roll, of bundled straw mat through drive roll and regulation roller
Between gap；Owing to regulating the action of gravity of roller, pushing down straw mat, straw mat, under drive roll effect, travels forward；
(2), owing to rotating the effect of fixing bar and turning set, regulation roller is always in the state pushing down straw mat；
(3), owing to limiting the effect of bar, it is ensured that straw mat can suck from the gap between drive roll and regulation roller, and dust is by removing
Dirt device siphons away, and owing to dust soaks, becomes mud, and the " V " shape gathering sill of setting can make mud preferably enter sedimentation tank, just
In precipitation；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment carry out dyeing process；
(5), straw mat through the first guide roller, the second guide roller, straw mat is strained, then to the 3rd guide roller, now straw mat
Face up；
(6), color spray device sprays pigment or shaping glue, pigment or shaping glue through the first inclination collecting board to the first collecting tank, so
Arrive pigment or shaping glue collecting tank afterwards；
(7), exhaust blower start continuous firing, unnecessary vaporific pigment or shaping glue, by filter screen filtration, will not make pigment at casing
Interior deposition；
(8), straw mat the turning to through the 4th guide roller of the 3rd guide roller, arrive the 5th guide roller, now, straw mat back side court
On, color spray device sprays pigment or shaping glue, pigment or shaping glue through the second inclination collecting board to the second collecting tank, then arrives face
Material or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller to baking oven connection roll, then export；
(10), dyeing sizing after straw mat enter the first casing through the first guide roller, straw mat through first dry guide roller group
It is wound around up and down and arrives the first live roll, then proceed to be wound around, arrive the second live roll, finally in the second casing at passage；
(11), first stove heating, heat through house steward to the first radiating tube, then up through the first poroid plate, the first wire gauze
Dispel the heat, straw mat is dried, the first fan work；
(12), straw mat enter the second casing, straw mat through second dry guide roller group up and down be wound around arrival the 3rd live roll, then continue
Continuous winding, arrives the 4th live roll, finally from exit to export orientation roller group；
(13), second stove heating, heat dispels the heat through the second poroid plate, the second wire gauze, straw mat is carried out secondary drying,
Second fan work；
(14), dry and terminate after, straw mat through export orientation roller group, forms final products.
The implementation method removing sludge-type production line produced for straw mat the most according to claim 7, it is characterised in that:
Described color spray device includes that rotary shaft, rotary shaft intermediate sleeve are provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects
Having the first horizon bar, the first horizon bar and the first spherical plain bearing rod end to connect, the first spherical plain bearing rod end and the first paint-spraying head are even
Connecing, the first paint-spraying head and the first feed pipe connect；Rotary shaft bottom connects the second horizon bar, the second horizon bar and the second rod end
Oscillating bearing connects, and the second spherical plain bearing rod end and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect；First
Horizon bar and the second horizon bar are in being oppositely arranged；First tilts collecting board and second tilts collecting board with horizontal plane all in 15～30
Degree angle；The curved structure of drainage screen；The volume of volume ratio second stove of described first stove is little；Described first poroid plate and
Spacing between one wire gauze is 10～40cm；Spacing between described second poroid plate and the second wire gauze is 20～50cm；
Described export orientation roller group includes that export orientation roller, export orientation roller are arranged above two outlet press rollers；Described first drying is led
Including that some groups of setting up and down first dry guide roller to roller group, horizontal direction adjacent first dries the distance between guide roller
It is 5～20cm；Described second dries guide roller group includes that some groups of setting up and down second dry guide roller, and horizontal direction is adjacent
Second distance dried between guide roller is 5～20cm；Described first poroid plate and the second poroid plate are all with scrap collecting tank even
Connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610642212.9A CN106272763B (en) | 2016-08-04 | 2016-08-04 | It is a kind of to remove sludge-type production line and its implementation for straw mat production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610642212.9A CN106272763B (en) | 2016-08-04 | 2016-08-04 | It is a kind of to remove sludge-type production line and its implementation for straw mat production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106272763A true CN106272763A (en) | 2017-01-04 |
| CN106272763B CN106272763B (en) | 2019-05-14 |
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ID=57666212
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|---|---|---|---|
| CN201610642212.9A Expired - Fee Related CN106272763B (en) | 2016-08-04 | 2016-08-04 | It is a kind of to remove sludge-type production line and its implementation for straw mat production |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144165A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Beveling, dyeing and drying integrated apparatus for Chinese iris mat |
| CN103144162A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Chinese iris mat spreading, dyeing and drying integrated equipment |
| CN103144164A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Dyeing case mat guiding mechanism for Chinese iris mat |
| CN105642068A (en) * | 2016-04-12 | 2016-06-08 | 成都蒲江珂贤科技有限公司 | Environment-friendly forestry and agricultural residue treatment device |
-
2016
- 2016-08-04 CN CN201610642212.9A patent/CN106272763B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144165A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Beveling, dyeing and drying integrated apparatus for Chinese iris mat |
| CN103144162A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Chinese iris mat spreading, dyeing and drying integrated equipment |
| CN103144164A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Dyeing case mat guiding mechanism for Chinese iris mat |
| CN105642068A (en) * | 2016-04-12 | 2016-06-08 | 成都蒲江珂贤科技有限公司 | Environment-friendly forestry and agricultural residue treatment device |
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| Publication number | Publication date |
|---|---|
| CN106272763B (en) | 2019-05-14 |
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