CN106078996A - A kind of production system being applicable to ash straw mat and its implementation - Google Patents
A kind of production system being applicable to ash straw mat and its implementation Download PDFInfo
- Publication number
- CN106078996A CN106078996A CN201610629994.2A CN201610629994A CN106078996A CN 106078996 A CN106078996 A CN 106078996A CN 201610629994 A CN201610629994 A CN 201610629994A CN 106078996 A CN106078996 A CN 106078996A
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- Prior art keywords
- straw mat
- guide roller
- roller
- ash
- casing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/007—Straw
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/06—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement with movement in a sinuous or zig-zag path
- F26B13/08—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement with movement in a sinuous or zig-zag path using rollers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/02—Heating arrangements using combustion heating
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- General Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Sustainable Development (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of production system being applicable to ash straw mat, including the Song Xiji for being unclamped by ash straw mat, for by ash straw mat sizing and the sizing color spray case of color spray, for the baking oven dried by ash straw mat；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected.The invention also discloses the implementation method of a kind of production system being applicable to ash straw mat.The present invention has that simple in construction, low cost, production efficiency is high, time saving and energy saving and the feature such as energy-conserving and environment-protective.
Description
Technical field
The present invention relates to straw mat processing technique field, a kind of production system being applicable to ash straw mat and in fact
Existing method.
Background technology
Straw mat refers to the mat with pliable and tough seat straw plaited, and general straw mat is through hydraulic press high temperature press polish, the most all
Roll.Further according to product needed, then need to dye or shape, but the most first by straw mat bundle pine before dyeing or sizing
Open, followed by carry out high temperature drying through baking oven through sizing color spray case dyeing or sizing.In traditional manufacturing technique, these work are usual
By having been manually done, there is efficiency low, cost is high, wastes time and energy, the problems such as conforming product rate is low.
Summary of the invention
It is an object of the invention to the deficiency overcoming above prior art to exist, it is provided that a kind of simple in construction, cost are just
Preferably, production efficiency is high, time saving and energy saving and the production system being applicable to ash straw mat of energy-conserving and environment-protective.
Another object of the present invention is to provide the implementation method of a kind of production system being applicable to ash straw mat.
In order to achieve the above object, the present invention is by the following technical solutions: a kind of production system being applicable to ash straw mat, bag
Include the Song Xiji for being unclamped by ash straw mat, for by ash straw mat sizing and the sizing color spray case of color spray, for being dried by ash straw mat
Dry baking oven；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected.
Described pine seat machine includes that frame, frame top are provided with fixing axle connecting rod, and fixing axle connecting rod is fixed with fixing axle
Connecting, fixed hub is provided with the drive roll of rotation, and drive roll is connected with motor, and motor is located at below frame, and drive roll is oblique
Being provided above regulating roller, regulation roller shell is located on regulation axle, and regulation axle is connected with turning set by rotating fixing bar, turning set
It is located in frame, rotates and be provided with restriction bar below fixing bar.
Described regulation roller is arranged over dust arrester, and dust arrester includes that dedusting shell, dedusting shell are provided above inhaling
Blower fan, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, dedusting
Outer casing underpart side is connected with sedimentation tank by pipeline.
Spacing between described drive roll and regulation roller is 0.5～10mm；Dedusting outer casing bottom is inclined to set；Outside dedusting
Arrange horizontal by 5～30 degree of angles bottom shell；Induced-draught fan drainage screen it is provided with at induced-draught fan；Spray and be provided with sprinkler head at mouth.
Described sizing color spray case includes casing, and casing side limit is provided above the first guide roller, below the first guide roller
Being provided with the second guide roller, be provided with the first inclination collecting board in casing, the first one end tilting collecting board is provided with the 3rd guiding
Roller, first tilts to be provided with the first collecting tank below collecting board the other end, is provided with second and inclines below the first inclination collecting board
Tiltedly collecting board, second tilts collecting board one end is provided above the 4th guide roller, and second tilts the collecting board other end is provided above
There is the 5th guide roller, be provided with the second collecting tank below the second inclination collecting board other end, baking oven is set below casing side even
Connecing roller, casing top left is provided with exhaust blower, is provided with drainage screen in the casing below exhaust blower, first tilt collecting board and
It is provided with color spray device on second inclination collecting board.
Described first tilts collecting board and second tilts collecting board with horizontal plane all in 15～30 degree of angles；Color spray device includes
Rotary shaft, rotary shaft intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first horizon bar, the
One horizon bar and the first spherical plain bearing rod end connect, and the first spherical plain bearing rod end connects with the first paint-spraying head, the first paint-spraying head and
First feed pipe connects；Rotary shaft bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect, the
Two spherical plain bearing rod ends and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect；First horizon bar and the second water
Flat bar is in being oppositely arranged；First collecting tank and the second collecting tank are all arranged in 15～30 degree of angles with horizontal plane；Drainage screen is double-deck
Drainage screen；The curved structure of drainage screen；Exhaust blower drainage screen it is provided with at exhaust blower.
Described baking oven includes the first casing, and on the right of the first casing, top is provided with the first baking oven guide roller, the first box house
Lower section is provided with the first stove, the first stove and the first house steward and connects, and the first house steward is connected with the first radiating tube, the first radiating tube
Being arranged over the first poroid plate, the first poroid plate is arranged above the first wire gauze, is provided with the first fan at the first poroid plate, and first
Wire gauze is arranged above the first drying guide roller group, and the first box house is provided above the first live roll and the second live roll, the
One casing left upper side offers passage and connects the second casing；The second stove it is provided with below second box house, second
Stove is arranged over the second poroid plate, and the second poroid plate is arranged above the second wire gauze, is provided with the second fan at the second poroid plate,
Second wire gauze is arranged above the second drying guide roller group, and the second box house is provided above the 3rd live roll and the 4th power
Roller, the second casing left upper side offers outlet, and exit is provided with export orientation roller group.
The volume of volume ratio second stove of described first stove is little；Spacing between first poroid plate and the first wire gauze
It is 10～40cm；Spacing between second poroid plate and the second wire gauze is 20～50cm；Export orientation roller group includes outlet guide
To roller, export orientation roller is arranged above exporting live roll, and outlet live roll is by driven by motor；First dries guide roller group includes some
Organizing the first drying guide roller setting up and down, the distance that horizontal direction adjacent first is dried between guide roller is 5～20cm；Second
Drying guide roller group and include that some groups of setting up and down second dry guide roller, horizontal direction adjacent second is dried between guide roller
Distance be 5～20cm；First poroid plate and the second poroid plate are all connected with scrap collecting tank.
The implementation method of the above-mentioned production system being applicable to ash straw mat, comprises the following steps:
(1), driven by motor drive roll, of bundled grey straw mat through drive roll and regulation roller gap；By
In the action of gravity of regulation roller, pushing down ash straw mat, ash straw mat, under drive roll effect, travels forward；
(2), owing to rotating the effect of fixing bar and turning set, regulation roller is always in the state pushing down ash straw mat；
(3), owing to limiting the effect of bar, it is ensured that ash straw mat can suck from the gap between drive roll and regulation roller；
(4), Song Wanhou, ash straw mat enter dyeing/shaping equipment carry out dyeing process；
(5), ash straw mat through the first guide roller, the second guide roller, by the tension of ash straw mat, then to the 3rd guide roller,
Now ash straw mat faces up；
(6), color spray device sprays pigment or shaping glue, pigment or shaping glue through the first inclination collecting board to the first collection
Groove, then arrives pigment or shaping glue collecting tank；
(7), exhaust blower start continuous firing, unnecessary vaporific pigment or shaping glue, by filter screen filtration, will not make pigment exist
Case internal deposition；
(8), grey straw mat the turning to through the 4th guide roller of the 3rd guide roller, arrive the 5th guide roller, now, ash straw mat
Upward, color spray device sprays pigment or shaping glue, pigment or shaping glue through the second inclination collecting board to the second collecting tank, so at the back side
Arrive pigment or shaping glue collecting tank afterwards；
(9), the grey straw mat of the 5th guide roller to baking oven connection roll, then export；
(10) the grey straw mat, after dyeing sizing enter the first casing through the first guide roller, ash straw mat is dried through first
Guide roller group is wound around arrival the first live roll up and down, then proceedes to be wound around, arrives the second live roll, finally to second at passage
In casing；
(11), first stove heating, heat through house steward to the first radiating tube, then up through the first poroid plate, the first ferrum
Silk screen dispels the heat, and dries ash straw mat, the first fan work；
(12), ash straw mat enter the second casing, ash straw mat is dried guide roller group through second and is wound around arrival the 3rd power up and down
Roller, then proceedes to be wound around, arrives the 4th live roll, finally from exit to export orientation roller group；
(13), second stove heating, heat dispels the heat through the second poroid plate, the second wire gauze, to ash straw mat carry out two
Secondary drying, the second fan work；
(14), dry and terminate after, ash straw mat through export orientation roller group, forms final products.
Described regulation roller is arranged over dust arrester, and dust arrester includes that dedusting shell, dedusting shell are provided above inhaling
Blower fan, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, dedusting
Outer casing underpart side is connected with sedimentation tank by pipeline, removes dust, it is ensured that dry Color；Between drive roll and regulation roller
Spacing be 0.5～10mm；Spray and be provided with sprinkler head at mouth；Described sprinkler head is 360 ° of rotary sprinklers；Described color spray device
Including rotary shaft, rotary shaft intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first level
Bar, the first horizon bar and the first spherical plain bearing rod end connect, and the first spherical plain bearing rod end and the first paint-spraying head connect, the first color spray
Head is connected with the first feed pipe；Rotary shaft bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end are even
Connecing, the second spherical plain bearing rod end and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect；First horizon bar and
Two horizon bars are in being oppositely arranged；First tilts collecting board and second tilts collecting board with horizontal plane all in 15～30 degree of angles；Filter
Net curved structure；The volume of volume ratio second stove of described first stove is little；Described first poroid plate and the first wire gauze
Between spacing be 10～40cm；Spacing between described second poroid plate and the second wire gauze is 20～50cm；Described outlet
Guide roller group includes that export orientation roller, export orientation roller are arranged above two outlet press rollers；Described first dries guide roller group bag
Include some groups of setting up and down first and dry guide rollers, horizontal direction adjacent first dry the distance between guide roller be 5～
20cm；Described second dries guide roller group includes that some groups of setting up and down second dry guide roller, horizontal direction adjacent second
The distance dried between guide roller is 5～20cm；Described first poroid plate and the second poroid plate are all connected with scrap collecting tank.
The present invention, relative to prior art, has such advantages as and effect:
1, the present invention includes the Song Xiji for being unclamped by ash straw mat, for by ash straw mat sizing and the sizing color spray of color spray
Case, for the baking oven dried by ash straw mat；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected, and have simple in construction, make
The advantages such as valency is cheap, production efficiency is high, time saving and energy saving and energy-conserving and environment-protective.
2, the regulation roller in the present invention is arranged over dust arrester, and dust arrester includes dedusting shell, above dedusting shell
Being provided with induced-draught fan, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air intake
Mouthful, dedusting outer casing underpart side is connected with sedimentation tank by pipeline；Dust can be removed, it is ensured that follow-up Color, structure letter
Single, energy-conserving and environment-protective.
3, in the present invention, drive roll and the spacing regulated between roller are 0.5～10mm, it is ensured that ash straw mat can unclamp smoothly,
Using effect is good.
4, the dedusting outer casing bottom in the present invention is inclined to set, it is simple to the dust after getting wet enters sedimentation tank.
5, the dedusting outer casing bottom in the present invention is arranged horizontal by 5～30 degree of angles, after on the one hand can being easy to get wet
Dust enter sedimentation tank, on the other hand the experiment proved that, dust enters convenient, and usefulness is improved.
6, being provided with induced-draught fan drainage screen at the induced-draught fan in the present invention, protection induced-draught fan is without damage.
7, the sprinkler head in the present invention is 360 ° of rotary sprinklers, it is ensured that its dust removing effects.
8, the sizing color spray case in the present invention includes that casing, casing side limit are provided above the first guide roller, and first leads
Being provided with the second guide roller below roller, be provided with the first inclination collecting board in casing, the first one end tilting collecting board is provided with
3rd guide roller, first tilts to be provided with the first collecting tank below collecting board the other end, and first tilts setting below collecting board
Having the second inclination collecting board, second tilts collecting board one end is provided above the 4th guide roller, and second tilts the collecting board other end
It is provided above the 5th guide roller, is provided with the second collecting tank below the second inclination collecting board other end, sets below casing side
Putting baking oven connection roll, casing top left is provided with exhaust blower, is provided with drainage screen in the casing below exhaust blower, and first tilts
It is provided with color spray device on collecting board and the second inclination collecting board, there is simple in construction, low cost, production efficiency height, produce
Pigment or shaping glue will not deposit, pigment or shaping glue recycles and the advantage such as double-face dyeing sizing in effective, casing.
9, the first inclination collecting board and second in the present invention tilts collecting board with horizontal plane all in 15～30 degree of angles, a side
The collection of pigment or shaping glue is easy in face, on the other hand, is not easy deposited pigments or shaping glue in casing；Color spray device includes turning
Moving axis, rotary shaft intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first horizon bar, and first
Horizon bar and the first spherical plain bearing rod end connect, the first spherical plain bearing rod end and the connection of the first paint-spraying head, the first paint-spraying head and the
One feed pipe connects；Rotary shaft bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect, and second
Spherical plain bearing rod end and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect；First horizon bar and the second level
Bar is in being oppositely arranged；Simple in construction, speed is fast, sprays uniformly, is oppositely arranged, good stability, it is simple to maintenance；First collecting tank and
Second collecting tank is all obliquely installed, it is simple to collect pigment；Drainage screen is double-layer filtering net, and using effect is good；Drainage screen is curved
Structure, enlarged areas, meet the environment in casing, effectively stop pigment or shaping glue deposition, affect production effect；At exhaust blower
It is provided with exhaust blower drainage screen, protects exhaust blower, reduce production cost.
10, baking oven of the present invention includes the first casing, and on the right of the first casing, top is provided with the first baking oven guide roller, the first casing
Lower inside is provided with the first stove, the first stove and the first house steward and connects, and the first house steward is connected with the first radiating tube, and first dissipates
Heat pipe is arranged over the first poroid plate, and the first poroid plate is arranged above the first wire gauze, is provided with the first fan at the first poroid plate,
First wire gauze is arranged above the first drying guide roller group, and the first box house is provided above the first live roll and the second power
Roller, the first casing left upper side offers passage and connects the second casing；The second stove it is provided with below second box house,
Second stove is arranged over the second poroid plate, and the second poroid plate is arranged above the second wire gauze, is provided with second at the second poroid plate
Fan, the second wire gauze is arranged above the second drying guide roller group, and the second box house is provided above the 3rd live roll and the 4th
Live roll, the second casing left upper side offers outlet, and exit is provided with export orientation roller group, have simple in construction,
Low cost, production efficiency are high, production effect is good, good drying effect, twice drying and conforming product rate advantages of higher.
11, the volume of volume ratio second stove of the first stove in the present invention is little, carries out twice drying, dyeing sizing
Good, conforming product rate is high；Spacing between first poroid plate and the first wire gauze is 10～40cm, on the one hand for safety,
On the other hand in order to ensure drying effect；Spacing between second poroid plate and the second wire gauze is 20～50cm, distance big it
After, drying effect can be got well；First wire gauze and the setting of the second wire gauze, drop after preventing ash straw mat fracture, play stop and make
With；First dries guide roller group includes that some groups of setting up and down first dry guide roller, and horizontal direction adjacent first is dried and led
Distance between roller is 5～20cm；Good drying effect, it is simple to collect waste liquid；Cross the second drying guide roller group and include some groups
Second drying guide roller setting up and down, the distance that horizontal direction adjacent second is dried between guide roller is 5～20cm；It has been allowed to
Full drying, dyeing fixed effect is good；Second stove arranges the leftover pieces and other waste material that can effectively utilize straw mat to produce, and enters
Row secondary utilizes burning, saves material cost, protects environment.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of production system being applicable to ash straw mat；
Fig. 2 is the structural representation of pine seat machine in the present invention；
Fig. 3 is the structural representation of sizing color spray case in the present invention；
Fig. 4 is the structural representation of baking oven in the present invention；
Fig. 5 is the structural representation of color spray device in the present invention；
Fig. 6 is the structural representation of embodiment 2 in the present invention.
In figure, label is as follows with title:
Detailed description of the invention
For ease of it will be appreciated by those skilled in the art that below in conjunction with the accompanying drawings and the present invention is made the most specifically by embodiment
Bright.
Embodiment 1:
As shown in Fig. 1～5, a kind of production system being applicable to ash straw mat, including the Song Xiji for ash straw mat is unclamped,
For by ash straw mat sizing and the sizing color spray case of color spray, for the baking oven that ash straw mat is dried；Wherein, Song Xiji, sizing spray
Color case, baking oven are sequentially connected.
Loose seat machine in the present embodiment includes that frame, frame top are provided with fixing axle connecting rod, and fixing axle connecting rod is with solid
Dead axle is fixing to be connected, and fixed hub is provided with the drive roll of rotation, and drive roll is connected with motor, and motor is located at below frame,
Drive roll oblique upper is provided with regulation roller, and regulation roller shell is located on regulation axle, and regulation axle is by rotating fixing bar with turning set even
Connecing, turning set is located in frame, rotates and is provided with restriction bar below fixing bar；Regulation roller is arranged over dust arrester, dust arrester
Including dedusting shell, dedusting shell is provided above induced-draught fan, and dedusting shell is provided with funnel filter net, and drainage screen is provided with spray
Spilling mouth, dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side is connected with sedimentation tank by pipeline；Drive roll and regulation
Spacing between roller is 0.5mm；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom is arranged horizontal by 5 degree of angles；Inhale
Induced-draught fan drainage screen it is provided with at blower fan；Spray and be provided with sprinkler head at mouth.
Sizing color spray case in the present embodiment includes that casing, casing side limit are provided above the first guide roller, and first leads
Being provided with the second guide roller below roller, be provided with the first inclination collecting board in casing, the first one end tilting collecting board is provided with
3rd guide roller, first tilts to be provided with the first collecting tank below collecting board the other end, and first tilts setting below collecting board
Having the second inclination collecting board, second tilts collecting board one end is provided above the 4th guide roller, and second tilts the collecting board other end
It is provided above the 5th guide roller, is provided with the second collecting tank below the second inclination collecting board other end, sets below casing side
Putting baking oven connection roll, casing top left is provided with exhaust blower, is provided with drainage screen in the casing below exhaust blower, and first tilts
It is provided with color spray device on collecting board and the second inclination collecting board；First tilts collecting board and second tilts collecting board and horizontal plane
All in 15 degree of angles；Color spray device includes that rotary shaft, rotary shaft intermediate sleeve are provided with gear, and gear is connected with rotary electric machine, rotary shaft
Top connects the first horizon bar, and the first horizon bar and the first spherical plain bearing rod end connect, the first spherical plain bearing rod end and first
Paint-spraying head connects, and the first paint-spraying head and the first feed pipe connect；Rotary shaft bottom connects the second horizon bar, the second horizon bar with
Second spherical plain bearing rod end connects, and the second spherical plain bearing rod end and the second paint-spraying head connect, the second paint-spraying head and the second feed pipe
Connect；First horizon bar and the second horizon bar are in being oppositely arranged；First collecting tank and the second collecting tank and horizontal plane are all in 15 degree
Angle is arranged；Drainage screen is double-layer filtering net；The curved structure of drainage screen；Exhaust blower drainage screen it is provided with at exhaust blower.
Baking oven in the present embodiment includes the first casing, and on the right of the first casing, top is provided with the first baking oven guide roller, first
Being provided with the first stove, the first stove and the first house steward below box house to connect, the first house steward is connected with the first radiating tube, the
One radiating tube is arranged over the first poroid plate, and the first poroid plate is arranged above the first wire gauze, is provided with first at the first poroid plate
Fan, the first wire gauze is arranged above the first drying guide roller group, and the first box house is provided above the first live roll and second
Live roll, the first casing left upper side offers passage and connects the second casing；It is provided with second below second box house
Stove, the second stove is arranged over the second poroid plate, and the second poroid plate is arranged above the second wire gauze, is provided with at the second poroid plate
Second fan, the second wire gauze is arranged above the second drying guide roller group, the second box house be provided above the 3rd live roll and
4th live roll, the second casing left upper side offers outlet, and exit is provided with export orientation roller group；First stove
The volume of volume ratio the second stove is little；Spacing between first poroid plate and the first wire gauze is 10cm；Second poroid plate and
Spacing between two wire gauzes is 20cm；Export orientation roller group includes that export orientation roller, export orientation roller are arranged above exporting power
Roller, outlet live roll is by driven by motor；First dries guide roller group includes that some groups of setting up and down first dry guide roller, water
Square to the adjacent first distance dried between guide roller be 5cm；Second dry guide roller group include some groups setting up and down
Second dries guide roller, and the distance that horizontal direction adjacent second is dried between guide roller is 5cm；First poroid plate and second poroid
Plate is all connected with scrap collecting tank.
The implementation method of the above-mentioned production system being applicable to ash straw mat, comprises the following steps:
(1), driven by motor drive roll, of bundled grey straw mat through drive roll and regulation roller gap；By
In the action of gravity of regulation roller, pushing down ash straw mat, ash straw mat, under drive roll effect, travels forward；
(2), owing to rotating the effect of fixing bar and turning set, regulation roller is always in the state pushing down ash straw mat；
(3), owing to limiting the effect of bar, it is ensured that ash straw mat can suck from the gap between drive roll and regulation roller；
(4), Song Wanhou, ash straw mat enter dyeing/shaping equipment carry out dyeing process；
(5), ash straw mat through the first guide roller, the second guide roller, by the tension of ash straw mat, then to the 3rd guide roller,
Now ash straw mat faces up；
(6), color spray device sprays pigment or shaping glue, pigment or shaping glue through the first inclination collecting board to the first collection
Groove, then arrives pigment or shaping glue collecting tank；
(7), exhaust blower start continuous firing, unnecessary vaporific pigment or shaping glue, by filter screen filtration, will not make pigment exist
Case internal deposition；
(8), grey straw mat the turning to through the 4th guide roller of the 3rd guide roller, arrive the 5th guide roller, now, ash straw mat
Upward, color spray device sprays pigment or shaping glue, pigment or shaping glue through the second inclination collecting board to the second collecting tank, so at the back side
Arrive pigment or shaping glue collecting tank afterwards；
(9), the grey straw mat of the 5th guide roller to baking oven connection roll, then export；
(10) the grey straw mat, after dyeing sizing enter the first casing through the first guide roller, ash straw mat is dried through first
Guide roller group is wound around arrival the first live roll up and down, then proceedes to be wound around, arrives the second live roll, finally to second at passage
In casing；
(11), first stove heating, heat through house steward to the first radiating tube, then up through the first poroid plate, the first ferrum
Silk screen dispels the heat, and dries ash straw mat, the first fan work；
(12), ash straw mat enter the second casing, ash straw mat is dried guide roller group through second and is wound around arrival the 3rd power up and down
Roller, then proceedes to be wound around, arrives the 4th live roll, finally from exit to export orientation roller group；
(13), second stove heating, heat dispels the heat through the second poroid plate, the second wire gauze, to ash straw mat carry out two
Secondary drying, the second fan work；
(14), dry and terminate after, ash straw mat through export orientation roller group, forms final products.
Embodiment 2
As in figure 2 it is shown, the present embodiment difference from Example 1 is: set above the described regulation roller in the present embodiment
Dedusting shell, dedusting shell are provided above induced-draught fan to have dust arrester, dust arrester to include, dedusting shell is provided with infundibulate mistake
Filter screen, drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side passes through pipeline and precipitation
Pond connects；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom is arranged horizontal by 30 degree of angles；Suction it is provided with at induced-draught fan
Fan filter screen set；Spray and be provided with sprinkler head at mouth；Sprinkler head is 360 ° of rotary sprinklers；Spacing between drive roll and regulation roller
For 10mm.
The first collecting tank and the second collecting tank in the present embodiment are all arranged in 30 degree of angles with horizontal plane；First poroid plate with
Spacing between first wire gauze is 40cm；Spacing between second poroid plate and the second wire gauze is 50cm；Horizontal direction phase
Adjacent first distance dried between guide roller is 20cm；The distance that horizontal direction adjacent second is dried between guide roller is 20cm.
Above-mentioned detailed description of the invention is the preferred embodiments of the present invention, can not limit the invention, appointing of other
What was made without departing from technical scheme changes or the substitute mode of other equivalence, is included in the protection of the present invention
Within the scope of.
Claims (10)
1. the production system being applicable to ash straw mat, it is characterised in that: include, for the Song Xiji unclamped by ash straw mat, being used for
By ash straw mat sizing and the sizing color spray case of color spray, for the baking oven that ash straw mat is dried；Wherein, Song Xiji, sizing color spray case,
Baking oven is sequentially connected.
The production system being applicable to ash straw mat the most according to claim 1, it is characterised in that: described pine seat machine includes machine
Frame, frame top is provided with fixing axle connecting rod, and fixing axle connecting rod is fixing with fixing axle to be connected, and fixed hub is provided with the master of rotation
Action roller, drive roll is connected with motor, and motor is located at below frame, and drive roll oblique upper is provided with regulation roller, regulates roller shell
Being located on regulation axle, regulation axle is connected with turning set by rotating fixing bar, and turning set is located in frame, rotates below fixing bar
It is provided with restriction bar.
The production system being applicable to ash straw mat the most according to claim 2, it is characterised in that: described regulation roller is arranged over
Dust arrester, dust arrester includes that dedusting shell, dedusting shell are provided above induced-draught fan, and dedusting shell is provided with funnel filter
Net, drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side passes through pipeline and sedimentation tank
Connect.
The production system being applicable to ash straw mat the most according to claim 3, it is characterised in that: described drive roll and regulation roller
Between spacing be 0.5～10mm；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom is horizontal by 5～30 degree of angles
Arrange；Induced-draught fan drainage screen it is provided with at induced-draught fan；Spray and be provided with sprinkler head at mouth.
The production system being applicable to ash straw mat the most according to claim 1, it is characterised in that: described sizing color spray case includes
Casing, casing side limit is provided above the first guide roller, is provided with the second guide roller, is provided with in casing below the first guide roller
First tilts collecting board, and the first one end tilting collecting board is provided with the 3rd guide roller, and first tilts under collecting board the other end
Side is provided with the first collecting tank, and first tilts to be provided with the second inclination collecting board below collecting board, and second tilts collecting board one end
Being provided above the 4th guide roller, second tilts the collecting board other end is provided above the 5th guide roller, and second tilts collecting board
Being provided with the second collecting tank below the other end, arrange baking oven connection roll below casing side, casing top left is provided with air draft
Machine, is provided with drainage screen in the casing below exhaust blower, and the first inclination collecting board and the second inclination collecting board are provided with color spray
Device.
The production system being applicable to ash straw mat the most according to claim 5, it is characterised in that: described first tilts collecting board
Collecting board is tilted with horizontal plane all in 15～30 degree of angles with second；Color spray device includes that rotary shaft, rotary shaft intermediate sleeve are provided with tooth
Wheel, gear is connected with rotary electric machine, and rotary shaft top connects the first horizon bar, the first horizon bar and the first spherical plain bearing rod end
Connecting, the first spherical plain bearing rod end and the first paint-spraying head connect, and the first paint-spraying head and the first feed pipe connect；Rotary shaft bottom is even
It is connected to the second horizon bar, the second horizon bar and the second spherical plain bearing rod end connect, the second spherical plain bearing rod end and the second paint-spraying head
Connecting, the second paint-spraying head and the second feed pipe connect；First horizon bar and the second horizon bar are in being oppositely arranged；First collecting tank and
Second collecting tank and horizontal plane are all arranged in 15～30 degree of angles；Drainage screen is double-layer filtering net；The curved structure of drainage screen；Air draft
Exhaust blower drainage screen it is provided with at machine.
The production system being applicable to ash straw mat the most according to claim 1, it is characterised in that: described baking oven includes the first case
Body, on the right of the first casing, top is provided with the first baking oven guide roller, is provided with the first stove, the first stove below the first box house
Being connected with the first house steward, the first house steward is connected with the first radiating tube, and the first radiating tube is arranged over the first poroid plate, and first is poroid
Plate is arranged above the first wire gauze, is provided with the first fan at the first poroid plate, and the first wire gauze is arranged above the first drying guide roller
Group, the first box house is provided above the first live roll and the second live roll, and the first casing left upper side offers logical
Road connects the second casing；Being provided with the second stove below second box house, the second stove is arranged over the second poroid plate, and second
Poroid plate is arranged above the second wire gauze, is provided with the second fan at the second poroid plate, and the second wire gauze is arranged above the second drying and leads
To roller group, the second box house is provided above the 3rd live roll and the 4th live roll, and the second casing left upper side is offered
Outlet, exit is had to be provided with export orientation roller group.
The production system being applicable to ash straw mat the most according to claim 7, it is characterised in that: the volume of described first stove
Less than the volume of the second stove；Spacing between first poroid plate and the first wire gauze is 10～40cm；Second poroid plate and
Spacing between two wire gauzes is 20～50cm；Export orientation roller group includes that export orientation roller, export orientation roller are arranged above outlet
Live roll, outlet live roll is by driven by motor；First dries guide roller group includes that some groups of setting up and down first dry guiding
Roller, the distance that horizontal direction adjacent first is dried between guide roller is 5～20cm；Second dries guide roller group includes on some groups
Second drying guide roller of lower setting, the distance that horizontal direction adjacent second is dried between guide roller is 5～20cm；First is poroid
Plate and the second poroid plate are all connected with scrap collecting tank.
9., according to the implementation method of the production system being applicable to ash straw mat described in any one of claim 1～8, its feature exists
In, comprise the following steps:
(1), driven by motor drive roll, of bundled grey straw mat through drive roll and regulation roller gap；Owing to adjusting
The action of gravity of joint roller, pushes down ash straw mat, and ash straw mat, under drive roll effect, travels forward；
(2), owing to rotating the effect of fixing bar and turning set, regulation roller is always in the state pushing down ash straw mat；
(3), owing to limiting the effect of bar, it is ensured that ash straw mat can suck from the gap between drive roll and regulation roller；
(4), Song Wanhou, ash straw mat enter dyeing/shaping equipment carry out dyeing process；
(5), ash straw mat through the first guide roller, the second guide roller, by the tension of ash straw mat, then to the 3rd guide roller, now
Ash straw mat faces up；
(6), color spray device sprays pigment or shaping glue, pigment or shaping glue through the first inclination collecting board to the first collecting tank, so
Arrive pigment or shaping glue collecting tank afterwards；
(7), exhaust blower start continuous firing, unnecessary vaporific pigment or shaping glue, by filter screen filtration, will not make pigment at casing
Interior deposition；
(8), grey straw mat the turning to through the 4th guide roller of the 3rd guide roller, arrive the 5th guide roller, now, ash the straw mat back side
Upward, color spray device sprays pigment or shaping glue, pigment or shaping glue through the second inclination collecting board to the second collecting tank, then arrives
Pigment or shaping glue collecting tank；
(9), the grey straw mat of the 5th guide roller to baking oven connection roll, then export；
(10) the grey straw mat, after dyeing sizing enter the first casing through the first guide roller, ash straw mat is dried through first and is guided
Roller group is wound around arrival the first live roll up and down, then proceedes to be wound around, arrives the second live roll, finally to the second casing at passage
In；
(11), first stove heating, heat through house steward to the first radiating tube, then up through the first poroid plate, the first wire gauze
Dispel the heat, ash straw mat is dried, the first fan work；
(12), ash straw mat enter the second casing, ash straw mat is dried guide roller group through second and is wound around arrival the 3rd live roll up and down, so
Rear continuation is wound around, and arrives the 4th live roll, finally from exit to export orientation roller group；
(13), second stove heating, heat dispels the heat through the second poroid plate, the second wire gauze, to ash straw mat carry out secondary baking
Dry, the second fan work；
(14), dry and terminate after, ash straw mat through export orientation roller group, forms final products.
The implementation method of the production system being applicable to ash straw mat the most according to claim 9, it is characterised in that: described tune
Joint roller is arranged over dust arrester, and dust arrester includes that dedusting shell, dedusting shell are provided above induced-draught fan, and dedusting shell sets
Having funnel filter net, drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side passes through
Pipeline is connected with sedimentation tank, removes dust, it is ensured that dry Color；Drive roll and regulation roller between spacing be 0.5～
10mm；Spray and be provided with sprinkler head at mouth；Described sprinkler head is 360 ° of rotary sprinklers；Described color spray device includes rotary shaft, turns
Moving axis intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first horizon bar, the first horizon bar with
First spherical plain bearing rod end connects, and the first spherical plain bearing rod end and the first paint-spraying head connect, the first paint-spraying head and the first feed pipe
Connect；Rotary shaft bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect, the second rod end joint
Bearing and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect；First horizon bar and the second horizon bar are in opposite directions
Arrange；First tilts collecting board and second tilts collecting board with horizontal plane all in 15～30 degree of angles；The curved structure of drainage screen；Institute
The volume of volume ratio the second stove stating the first stove is little；Spacing between described first poroid plate and the first wire gauze be 10～
40cm；Spacing between described second poroid plate and the second wire gauze is 20～50cm；Described export orientation roller group includes outlet
Guide roller, export orientation roller is arranged above two outlet press rollers；Described first dry guide roller group include some groups setting up and down
The first drying guide roller, the distance that horizontal direction adjacent first is dried between guide roller is 5～20cm；Described second drying is led
Including that some groups of setting up and down second dry guide roller to roller group, horizontal direction adjacent second dries the distance between guide roller
It is 5～20cm；Described first poroid plate and the second poroid plate are all connected with scrap collecting tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610629994.2A CN106078996B (en) | 2016-08-04 | 2016-08-04 | A kind of production system and its implementation suitable for grey straw mat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610629994.2A CN106078996B (en) | 2016-08-04 | 2016-08-04 | A kind of production system and its implementation suitable for grey straw mat |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106078996A true CN106078996A (en) | 2016-11-09 |
| CN106078996B CN106078996B (en) | 2018-02-23 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108642215A (en) * | 2018-05-12 | 2018-10-12 | 安徽工程大学 | A kind of leatherware production baking oven |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144162A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Chinese iris mat spreading, dyeing and drying integrated equipment |
| CN205099937U (en) * | 2015-11-03 | 2016-03-23 | 嘉兴职业技术学院 | Novel dyeing and finishing groove |
| CN205152589U (en) * | 2015-11-07 | 2016-04-13 | 绍兴富强泰华印染有限公司 | Reduction steam ager |
| CN105642068A (en) * | 2016-04-12 | 2016-06-08 | 成都蒲江珂贤科技有限公司 | Environment-friendly forestry and agricultural residue treatment device |
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2016
- 2016-08-04 CN CN201610629994.2A patent/CN106078996B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144162A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Chinese iris mat spreading, dyeing and drying integrated equipment |
| CN205099937U (en) * | 2015-11-03 | 2016-03-23 | 嘉兴职业技术学院 | Novel dyeing and finishing groove |
| CN205152589U (en) * | 2015-11-07 | 2016-04-13 | 绍兴富强泰华印染有限公司 | Reduction steam ager |
| CN105642068A (en) * | 2016-04-12 | 2016-06-08 | 成都蒲江珂贤科技有限公司 | Environment-friendly forestry and agricultural residue treatment device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108642215A (en) * | 2018-05-12 | 2018-10-12 | 安徽工程大学 | A kind of leatherware production baking oven |
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| CN106078996B (en) | 2018-02-23 |
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