CN203141612U - Rush mat dyeing-drying device - Google Patents
Rush mat dyeing-drying device Download PDFInfo
- Publication number
- CN203141612U CN203141612U CN 201320110554 CN201320110554U CN203141612U CN 203141612 U CN203141612 U CN 203141612U CN 201320110554 CN201320110554 CN 201320110554 CN 201320110554 U CN201320110554 U CN 201320110554U CN 203141612 U CN203141612 U CN 203141612U
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- drying
- dyeing
- cavity
- straw mat
- front side
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Abstract
The utility model discloses a rush mat dyeing-drying device comprising a dyeing box and a drying box at the front side of the dyeing box. The dyeing box is internally provided with three spaces from top down; the front side and the rear side of each space are respectively provided with a transmission roller; the rear side of the upper space of the dyeing box is provided with a rush mat inlet, the front side of the bottom space of the dyeing box is provided with a rush mat outlet, and the rear sides of the upper and middle spaces of the dyeing box are provided with dye injection mechanisms; an inner cavity of the drying box is divided into an upper layer and a lower layer by a mesh plate, the lower cavity is a heating cavity, and the upper cavity is a drying cavity; a heating device is arranged in the heating cavity, and a rush mat conveying device is arranged in the drying cavity; and the rear side of the drying cavity of the drying box is provided with a drying box inlet, and the front side of the drying cavity of the drying box is provided with a drying box outlet. With the rush mat dyeing-drying device, the dyeing and drying efficiencies are improved, and the labor cost is reduced.
Description
Technical field
The utility model relates to the straw mat processing equipment.
Background technology
Tatami rush can need dye after braiding is finished, and also will dry after the dyeing.These work are finished by manual usually in the traditional manufacturing technique, and efficient is low, the cost height.
The utility model content
Technical problem to be solved in the utility model just provides a kind of dyeing drying plant, realizes the automation of tatami rush dyeing and oven dry, improves the dyeing drying efficiency, reduces cost of labor.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: a kind of tatami rush dyeing drying plant, it is characterized in that: comprise the dyeing case and be located at the drying baker of dyeing case front side, the inner upper and lower settings of described dyeing case has three sheaf spaces, side is provided with a transfer roller before and after described three sheaf spaces, described dyeing case is provided with the straw mat entrance at last sheaf space rear side, described dyeing case is provided with the straw mat outlet in the bottom space front side, described dyeing case is provided with dye injection mechanism at last sheaf space and middle space rear side, the inner chamber of described drying baker is divided into two-layer up and down by mesh plate, lower floor's chamber wherein is heating chamber, the upper strata chamber is drying cavity, be provided with heater in the described heating chamber, be provided with the straw mat conveying device in the described drying cavity, described drying baker is provided with the drying baker entrance at the drying cavity rear side, and described drying baker is provided with the drying baker outlet in the drying cavity front side.
Preferably, described dye injection mechanism comprises the injection rotating shaft, described injection rotating shaft is provided with geometrical clamp, shower nozzle is fixedly arranged on the described geometrical clamp, described injection rotating shaft connects a swing mechanism, described swing mechanism comprises the swinging axle that is fixed in the dyeing case outside, described swinging axle vertically arranges, the swinging axle middle part is connected with the swing motor by a bevel gear pair, the fixedly connected contiguous block of described injection rotating shaft one end, the hinged connecting rod of described contiguous block, described swinging axle upper and lower side is vertical fixing one swing arm respectively, and described swing arm and connecting rod are hinged.
Preferably, described heater comprises the burner hearth of being located at the heating chamber rear side, front and rear row is shown row's heating tube in the described heating chamber, be communicated with by tube connector between the described heating tube, stagger about two adjacent tube connectors, the heating tube of rear side is communicated with burner hearth, and the heating tube of front side connects a chimney.
Preferably, both sides respectively arrange two air blasts to the heating chamber air blast before and after the described heating chamber, are provided with dowel between two adjacent heating tubes, and described burner hearth one end is provided with fire door, and described heating tube one end is provided with cleaning door.
Preferably, described straw mat conveying device comprises each row's conveying roller that arranges of drying cavity upper and lower sides, evenly be arranged at intervals with live roll in the row's of going up conveying roller wherein, arrange the conveying roller height that is positioned at the burner hearth top in the conveying roller down and be higher than the conveying roller height that is positioned at the heating tube top, the described drying cavity roof left and right sides is provided with bulge, and described drying cavity roof front side is provided with fan between two bulges.
In the utility model course of work, straw mat is by the dyestuff case, thereby tow sides all obtain dyeing, have improved dyeing efficient like this, reduce cost of labor.Straw mat after the dyeing is carried drying cavity by drying baker by the straw mat conveying device, heater heating, drying chamber, thus straw mat obtains oven dry, has improved drying efficiency and drying effect like this.
And dye injection mechanism adopts airless sprayer to whitewash, and water consumption reduces, and straw mat color yellowing slightly reaches the natural color of grass silk, and straw mat hardness obviously improves, the raising of the mill base uniformity.The straw mat of oven dry folds rolling by the straw mat wrap-up with straw mat after coming out from drying baker, has avoided the loaded down with trivial details of artificial rolling, has saved artificial.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is further described:
Fig. 1 is dyeing box structure schematic diagram;
Fig. 2 is dye injection mechanism structure schematic diagram one;
Fig. 3 is dye injection mechanism structure schematic diagram two;
Fig. 4 is straw mat guide structural representation;
Fig. 5 is drying baker structural representation one;
Fig. 6 is drying baker structural representation two;
Fig. 7 is the heater structural representation;
Fig. 8 is drying cavity top wall structure schematic diagram;
Fig. 9 is straw mat wrap-up structural representation.
The specific embodiment
Tatami rush dyeing drying plant of the present utility model is made up of the tatami rush dyeing apparatus 2 and the tatami rush dryer 3 that are arranged in a row.Straw mat after 2 dyeing of tatami rush dyeing apparatus enters tatami rush dryer 3 dries, and has realized serialization and the automation of tatami rush dyeing and oven dry.
Fig. 1 to Fig. 4 shows the concrete structure of tatami rush dyeing apparatus 2.
As shown in Figures 2 and 3, described dye injection mechanism 22 comprises sprays rotating shaft 220, and described injection rotating shaft is provided with geometrical clamp 221, and shower nozzle 222 is fixedly arranged on the described geometrical clamp, and described injection rotating shaft connects a swing mechanism.Described swing mechanism comprises the swinging axle 228 that is fixed in the dyeing case outside, described swinging axle vertically arranges, the swinging axle middle part is connected with swing motor 227 by a bevel gear pair 226, the fixedly connected contiguous block 223 of described injection rotating shaft one end, the hinged connecting rod 224 of described contiguous block, described swinging axle upper and lower side is vertical fixing one swing arm 225 respectively, and described swing arm and connecting rod are hinged.Described shower nozzle connects airless sprayer by jet pipe, and described airless sprayer connects dye barrel, is provided with agitating device in the described dye barrel.
As shown in Figure 4, described straw mat guide 21 comprises the last guide reel 211 of being located at straw mat entrance 205 tops and is located at the following guide reel 210 of straw mat entrance below.Described guide reel down below also hangs a messenger 212, and described upward guide reel and messenger diameter are all less than following guide reel.Hang on dyeing case 20 by flexible rope at described messenger two ends.The elasticity pressure is provided with straw mat rice and counts metering device on the described guide reel down.Described straw mat rice is counted metering device and is comprised elastic layering 213, and described elastic layering upper end is fixed on the dyeing case, and a counter 215 is fixed in described elastic layering lower end, and described counter both sides are provided with counting roller 214.
The operation principle of tatami rush dyeing apparatus 2 is: straw mat is upwards walked around guide reel 211 after passing messenger 212, guide reel 210 enters dyeing case 20 by straw mat entrance 205 under the warp then, and counting roller 214 elastic compression straw mats are on following guide reel 210, straw mat is successively through last sheaf space 201, middle space 202 in the course of work, this moment dye injection mechanism 22 pairs of straw mat tow sides jet-dye, last straw mat passes from the straw mat outlet through bottom space 203.Counting roller 214 constantly rotates with the straw mat transmission, and the rice number that straw mat is carried is shown at counter 215.
Fig. 5 to Fig. 9 shows the concrete structure of tatami rush dryer 3, it comprises drying baker 30, the inner chamber of described drying baker 30 is divided into two-layer up and down by mesh plate, lower floor's chamber wherein is heating chamber 301, the upper strata chamber is drying cavity 302, is provided with heater 31 in the described heating chamber 301, is provided with the straw mat conveying device in the described drying cavity 302, described drying baker 30 is provided with the drying baker entrance at drying cavity 302 rear sides, and described drying baker is provided with the drying baker outlet in the drying cavity front side.The drying baker porch is provided with drying baker entrance roller 305.The drying baker outlet side is provided with straw mat wrap-up 32.
Described heater 31 comprises the burner hearth 310 of being located at heating chamber 301 rear sides, front and rear row is shown row's heating tube 311 in the described heating chamber, be communicated with by tube connector 312 between the described heating tube 311, two adjacent tube connectors about 312 stagger, the heating tube of rear side is communicated with burner hearth, and the heating tube of front side connects a chimney 314.Both sides, described heating chamber 301 front and back respectively arrange two air blasts 315 to the heating chamber air blast.Be provided with dowel 313 between two adjacent heating tubes 311.Described burner hearth 310 1 ends are provided with fire door, and described heating tube 311 1 ends are provided with cleaning door.Described straw mat conveying device comprises each row's conveying roller that arranges of drying cavity 302 upper and lower sides, evenly is arranged at intervals with live roll 307 in the row's of going up conveying roller 306 wherein.Arrange the conveying roller height that is positioned at the burner hearth top in the conveying roller 3061 down and be higher than the conveying roller height that is positioned at the heating tube top.The described drying cavity roof left and right sides is provided with bulge 308, and described drying cavity roof front side is provided with fan 309 between two bulges.Described drying cavity each side is provided with a chamber door 304.Side roof part is provided with dehydrating unit 303 behind the described drying cavity.
The operation principle of heater 31 is: the heat that burner hearth 310 heating produce is successively by heating tube 311, make air heat in the heating chamber 301, and air blast 315 fully flows hot blast and flows to drying cavity 302 to heating chamber 301 air blast, the fan 309 of drying cavity has also been strengthened flowing of hot-air, walking around conveying roller from top to bottom successively after meanwhile straw mat is come in by the drying baker entrance exports away from drying baker again, straw mat is fully contacted with hot-air in course of conveying obtain oven dry, dehydrating unit 303 can be got rid of the moisture that produces in the drying course.
Described straw mat wrap-up 32 comprises the support 320 outstanding to drying baker the place ahead, the support front side is provided with wind-up roll 321, a swing span 323 is rotationally connected in the rotating shaft of last wind-up roll, described swing span bottom is provided with wind-up roll 324, described swing span bottom is provided with a niproll 325 in following wind-up roll side, rotating shaft one end of last wind-up roll is fixed a rolling sprocket wheel 322, this rolling sprocket wheel rotates synchronously by chain and following wind-up roll, described drying baker is provided with synchronous drive mechanism 34 and the interlock of rolling sprocket wheel, and described support is provided with wabbler mechanism 33 and the moving swing span swing of swing span connecting band.Described wabbler mechanism 33 comprises a swing belt wheel 331, described support is provided with a swing reductor 330 below swing belt wheel rear side, described swing reductor and the swing belt wheel between by chain drive, described swing belt wheel connects an eccentric ratio 332, the hinged first connecting rod 333 of described eccentric ratio, the described support second connecting rod 334 that is rotationally connected in swing belt wheel the place ahead, described second connecting rod upper end is hinged with third connecting rod 335, third connecting rod and swing span 323 are hinged, and described first connecting rod and second connecting rod bottom are hinged.Described synchronous drive mechanism 34 comprises the synchronous motor 340 that is fixed in the drying baker front side, described drying baker rear side above synchronous motor is provided with a transition sprocket wheel 341, described drying baker front side above synchronous motor is provided with a synchronous sprocket wheel 342, described motor and transition sprocket wheel are by chain drive, described transition sprocket wheel is by chain and synchronous sprocket wheel transmission, described synchronous sprocket wheel is by chain and rolling chain gear transmission, described live roll 307 1 ends connect power chain 343, by chain drive, the rotating shaft of described transition sprocket wheel 341 transfers to swing reductor 330 by belt with power between described power chain and the synchronous sprocket wheel.
The operation principle of straw mat wrap-up 32 is: walk around wind-up roll 321 earlier from the straw mat that drying baker 30 comes out, pass from the gap of following wind-up roll 324 with niproll 325 then, synchronous motor 340 drives live roll 307 by synchronous sprocket wheel 342, last wind-up roll 321 reaches down, and wind-up roll 324 rotates synchronously, straw mat is able to continuous conveying, meanwhile, swing reductor 330 work zone movable pendulum movable belt pulleys 331 rotate, and eccentric ratio 332 is through first connecting rod 333, second connecting rod 334 and third connecting rod 335 drive swing span 323 swings, also can fold rolling when straw mat comes out from drying baker like this.
The operation principle of tatami rush dryer 3 is: the straw mat after the dyeing enters drying cavity 302 by 305 guidings of drying baker entrance roller, then in the process that straw mat is carried in drying cavity, heater 31 heating, drying chambeies, thereby straw mat obtains oven dry, and after straw mat came out by drying baker 30, straw mat wrap-up 32 was with the folding rolling of straw mat.
Claims (5)
1. tatami rush dyeing drying plant, it is characterized in that: comprise dyeing case (20) and be located at the drying baker (30) of dyeing case front side, the inner upper and lower settings of described dyeing case has three sheaf spaces, side is provided with a transfer roller (204) before and after described three sheaf spaces, described dyeing case is provided with straw mat entrance (205) at last sheaf space rear side, described dyeing case is provided with the straw mat outlet in the bottom space front side, described dyeing case is provided with dye injection mechanism (22) at last sheaf space and middle space rear side, the inner chamber of described drying baker (30) is divided into two-layer up and down by mesh plate, lower floor's chamber wherein is heating chamber (301), the upper strata chamber is drying cavity (302), be provided with heater (31) in the described heating chamber (301), described drying cavity is provided with the straw mat conveying device in (302), described drying baker (30) is provided with the drying baker entrance at the drying cavity rear side, and described drying baker is provided with the drying baker outlet in the drying cavity front side.
2. tatami rush according to claim 1 dyeing drying plant, it is characterized in that: described dye injection mechanism (22) comprises sprays rotating shaft (220), described injection rotating shaft is provided with geometrical clamp (221), shower nozzle (222) is fixedly arranged on the described geometrical clamp, described injection rotating shaft connects a swing mechanism, described swing mechanism comprises the swinging axle (228) that is fixed in the dyeing case outside, described swinging axle vertically arranges, the swinging axle middle part is connected with swing motor (227) by a bevel gear pair (226), the described fixedly connected contiguous block of injection rotating shaft one end (223), the hinged connecting rod of described contiguous block (224), described swinging axle upper and lower side is vertical fixing one swing arm (225) respectively, and described swing arm and connecting rod are hinged.
3. tatami rush according to claim 2 dyeing drying plant, it is characterized in that: described heater (31) comprises the burner hearth (310) of being located at heating chamber (301) rear side, front and rear row is shown row's heating tube (311) in the described heating chamber, be communicated with by tube connector (312) between the described heating tube, stagger about two adjacent tube connectors, the heating tube of rear side is communicated with burner hearth, and the heating tube of front side connects a chimney (314).
4. tatami rush according to claim 3 dyeing drying plant, it is characterized in that: both sides respectively arrange two air blasts (315) to the heating chamber air blast before and after the described heating chamber (301), be provided with dowel (313) between adjacent two heating tubes (311), described burner hearth (310) one ends are provided with fire door, and described heating tube (311) one ends are provided with cleaning door.
5. tatami rush according to claim 4 dyeing drying plant, it is characterized in that: described straw mat conveying device comprises each row's conveying roller that arranges of drying cavity (302) upper and lower sides, evenly be arranged at intervals with live roll (307) in the row's of going up conveying roller (306) wherein, arrange the conveying roller height that is positioned at the burner hearth top in the conveying roller (3061) down and be higher than the conveying roller height that is positioned at the heating tube top, the described drying cavity roof left and right sides is provided with bulge (308), and described drying cavity roof front side is provided with fan (309) between two bulges.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320110554 CN203141612U (en) | 2013-03-12 | 2013-03-12 | Rush mat dyeing-drying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320110554 CN203141612U (en) | 2013-03-12 | 2013-03-12 | Rush mat dyeing-drying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203141612U true CN203141612U (en) | 2013-08-21 |
Family
ID=48969166
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320110554 Expired - Fee Related CN203141612U (en) | 2013-03-12 | 2013-03-12 | Rush mat dyeing-drying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203141612U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144168A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Chinese iris mat dyeing and drying device |
| CN104120574A (en) * | 2014-07-21 | 2014-10-29 | 浙江盛发纺织印染有限公司 | Fabric flame-retardant coating layer drying device |
| CN107541927A (en) * | 2017-09-19 | 2018-01-05 | 安徽阜南县万家和工艺品有限公司 | A kind of processing method for improving Lin's grass dyefastness |
-
2013
- 2013-03-12 CN CN 201320110554 patent/CN203141612U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144168A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Chinese iris mat dyeing and drying device |
| CN104120574A (en) * | 2014-07-21 | 2014-10-29 | 浙江盛发纺织印染有限公司 | Fabric flame-retardant coating layer drying device |
| CN107541927A (en) * | 2017-09-19 | 2018-01-05 | 安徽阜南县万家和工艺品有限公司 | A kind of processing method for improving Lin's grass dyefastness |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130821 Termination date: 20170312 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |