CN106003306A - Automatic sizing material absorption production line for mat production and implementation method thereof - Google Patents
Automatic sizing material absorption production line for mat production and implementation method thereof Download PDFInfo
- Publication number
- CN106003306A CN106003306A CN201610644202.9A CN201610644202A CN106003306A CN 106003306 A CN106003306 A CN 106003306A CN 201610644202 A CN201610644202 A CN 201610644202A CN 106003306 A CN106003306 A CN 106003306A
- Authority
- CN
- China
- Prior art keywords
- guide roller
- straw mat
- casing
- roller
- mat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/001—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/007—Straw
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses an automatic sizing material absorption production line for mat production. The automatic sizing material absorption production line comprises a mat loosening machine for loosening a mat, a molding and color spraying box for molding and coloring the mat, and an oven for drying the mat, wherein the mat loosening machine, the molding and color spraying box and the oven are connected in sequence; a controller is respectively connected with the mat loosening machine, the molding and color spraying box and the oven; absorption pumps are respectively arranged in a first collection tank and a second collection tank; the molding and color spraying box comprises a box body; a temperature sensor and a humidity sensor are arranged in the box body; the temperature sensor and the humidity sensor are respectively connected with the controller. The invention further discloses an implementation method of the automatic sizing material absorption production line for mat production. The automatic sizing material absorption production line provided by the invention has the characteristics of simple structure, low cost, high production efficiency, time and labor saving, energy conservation and environmental protection.
Description
Technical field
The present invention relates to straw mat processing technique field, a kind of sizing material produced for straw mat is certainly
Dynamic absorption production line and its implementation.
Background technology
Straw mat refers to the mat with pliable and tough seat straw plaited, general straw mat through hydraulic press high temperature press polish, for
Convenience all rolls.Further according to product needed, then need to dye or shape, but dyeing or
The most first straw mat bundle is unclamped before sizing, followed by carry out height through baking oven through sizing color spray case dyeing or sizing
Temperature is dried.In traditional manufacturing technique, these work are generally by having been manually done, and there is efficiency low, and cost is high,
Waste time and energy, the problems such as conforming product rate is low.
Summary of the invention
It is an object of the invention to the deficiency overcoming above prior art to exist, it is provided that a kind of simple in construction,
High, time saving and energy saving and energy-conserving and environment-protective the sizing material for straw mat production of low cost, production efficiency is inhaled automatically
Receive production line.
Another object of the present invention is to provide a kind of sizing material automatic absorption production line for straw mat production
Implementation method.
In order to achieve the above object, the present invention is by the following technical solutions: a kind of glue produced for straw mat
Material automatic absorption production line, including the Song Xiji for being unclamped by straw mat, for by straw mat sizing and color spray
Sizing color spray case, for by straw mat dry baking oven；Wherein, Song Xiji, sizing color spray case, baking oven
It is sequentially connected；Controller is connected with Song Xiji, sizing color spray case, baking oven respectively；Described sizing color spray case
Including casing, casing side limit is provided above the first guide roller, is provided with second and leads below the first guide roller
Being provided with the first inclination collecting board in roller, casing, the first one end tilting collecting board is provided with the 3rd and leads
To roller, first tilts to be provided with the first collecting tank below collecting board the other end, and first tilts under collecting board
Side is provided with the second inclination collecting board, and second tilts collecting board one end is provided above the 4th guide roller, the
Two tilt the collecting board other end is provided above the 5th guide roller, sets below the second inclination collecting board other end
It is respectively equipped with absorption pump in being equipped with the second collecting tank, the first collecting tank and the second collecting tank；Under casing side
Side arranges baking oven connection roll, and casing top left is provided with exhaust blower, arranges in the casing below exhaust blower
There is drainage screen, the first inclination collecting board and the second inclination collecting board are provided with color spray device, set in casing
Temperature sensor and humidity sensor, temperature sensor and humidity sensor is had to be connected with controller respectively.
Described pine seat machine includes that frame, frame top are provided with fixing axle connecting rod, and fixing axle connecting rod is with solid
Dead axle is fixing to be connected, and fixed hub is provided with the drive roll of rotation, and drive roll is connected with motor, motor
Being located at below frame, drive roll oblique upper is provided with regulation roller, and regulation roller shell is located on regulation axle, regulation
Axle is connected with turning set by rotating fixing bar, and turning set is located in frame, rotates and is provided with below fixing bar
Limit bar.
Described regulation roller is arranged over dust arrester, and dust arrester includes dedusting shell, above dedusting shell
Being provided with induced-draught fan, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, outside dedusting
Being provided with air inlet bottom shell, dedusting outer casing underpart side is connected with sedimentation tank by pipeline；Level in pipeline
Being provided with " V " shape gathering sill, gathering sill inner wall smooth is polished.
Spacing between described drive roll and regulation roller is 0.5～10mm；Dedusting outer casing bottom is inclined to be set
Put；Dedusting outer casing bottom is arranged horizontal by 5～30 degree of angles；Induced-draught fan drainage screen it is provided with at induced-draught fan；
Spray and be provided with sprinkler head at mouth.
Described first tilts collecting board and second tilts collecting board with horizontal plane all in 15～30 degree of angles；Color spray
Device includes that rotary shaft, rotary shaft intermediate sleeve are provided with gear, and gear is connected with rotary electric machine, rotary shaft top
End connection has the first horizon bar, the first horizon bar and the first spherical plain bearing rod end to connect, the first rod end joint
Bearing and the first paint-spraying head connect, and the first paint-spraying head and the first feed pipe connect；Rotary shaft bottom connects to be had
Second horizon bar, the second horizon bar and the second spherical plain bearing rod end connect, the second spherical plain bearing rod end and the
Two paint-spraying heads connect, and the second paint-spraying head and the second feed pipe connect；First horizon bar and the second horizon bar in
It is oppositely arranged；First collecting tank and the second collecting tank are all arranged in 15～30 degree of angles with horizontal plane；Drainage screen
For double-layer filtering net；The curved structure of drainage screen；Exhaust blower drainage screen it is provided with at exhaust blower.
Described baking oven includes the first casing, and on the right of the first casing, top is provided with the first baking oven guide roller, first
It is provided with the first stove, the first stove and the first house steward below box house to connect, the first house steward and first
Radiating tube connects, and the first radiating tube is arranged over the first poroid plate, and the first poroid plate is arranged above the first iron wire
Net, is provided with the first fan at the first poroid plate, the first wire gauze is arranged above the first drying guide roller group,
First box house is provided above the first live roll and the second live roll, the first casing left upper side
Offer passage and connect the second casing；The second stove it is provided with, on the second stove below second box house
Side is provided with the second poroid plate, and the second poroid plate is arranged above the second wire gauze, is provided with the at the second poroid plate
Two fans, the second wire gauze is arranged above the second drying guide roller group, and the second box house is provided above
Three live rolls and the 4th live roll, the second casing left upper side offers outlet, and exit is provided with
Export orientation roller group.
The volume of volume ratio second stove of described first stove is little；First poroid plate and the first wire gauze it
Between spacing be 10～40cm；Spacing between second poroid plate and the second wire gauze is 20～50cm；Go out
Mouthful guide roller group includes that export orientation roller, export orientation roller are arranged above exporting live roll, outlet live roll by
Driven by motor；First dries guide roller group includes that some groups of setting up and down first dry guide roller, level
The distance that direction adjacent first is dried between guide roller is 5～20cm；Second dries guide roller group includes some
Organizing the second drying guide roller setting up and down, the distance that horizontal direction adjacent second is dried between guide roller is
5～20cm；First poroid plate and the second poroid plate are all connected with scrap collecting tank.
Described controller is PLC, controller respectively with motor, induced-draught fan, exhaust blower, turn
Galvanic electricity machine, the first paint-spraying head, the second paint-spraying head, the first fan and the second fan connect.
The implementation method of the above-mentioned sizing material automatic absorption production line produced for straw mat, comprises the following steps:
(1), controller control motor, motor drive drive roll, one of bundled straw mat passes
Gap between drive roll and regulation roller；Owing to regulating the action of gravity of roller, pushing down straw mat, straw mat is being led
Under action roller effect, travel forward；
(2), owing to rotating the effect of fixing bar and turning set, regulation roller is always in the state pushing down straw mat；
(3), owing to limiting the effect of bar, it is ensured that straw mat can be inhaled from the gap between drive roll and regulation roller
Enter；Dust is siphoned away by dust arrester, owing to dust soaks, becomes mud, and the " V " shape of setting guides
Groove can make mud preferably enter sedimentation tank, it is simple to precipitation；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment carry out dyeing process；
(5), straw mat through the first guide roller, the second guide roller, straw mat is strained, then to the 3rd
Guide roller, now straw mat faces up；
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue arrive through the first inclination collecting board
First collecting tank, then arrives pigment or shaping glue collecting tank, and temperature and humidity now has controller control；
(7), exhaust blower start continuous firing, unnecessary vaporific pigment or shaping glue are by filter screen filtration, no
Pigment can be made at case internal deposition；
(8), straw mat the turning to through the 4th guide roller of the 3rd guide roller, arrive the 5th guide roller, this
Time, upward, color spray device sprays pigment or shaping glue, pigment or shaping glue and tilts through second at the straw mat back side
Collecting board is interior due to the effect of absorption pump to the second collecting tank, the first collecting tank and the second collecting tank, to face
Material or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller to baking oven connection roll, then export；
(10), dyeing sizing after straw mat enter the first casing through the first guide roller, straw mat is through first
Dry guide roller group and be wound around arrival the first live roll up and down, then proceed to be wound around, arrive the second live roll,
Last at passage in the second casing；
(11), first stove heating, heat through house steward to the first radiating tube, poroid through first then up
Plate, the first wire gauze dispel the heat, and dry straw mat, the first fan work；
(12), straw mat enter the second casing, straw mat through second dry guide roller group up and down be wound around arrival the 3rd
Live roll, then proceedes to be wound around, arrives the 4th live roll, finally from exit to export orientation roller group；
(13), second stove heating, heat dispels the heat, to grass through the second poroid plate, the second wire gauze
Seat carries out secondary drying, the second fan work；
(14), dry and terminate after, straw mat through export orientation roller group, forms final products.
Described regulation roller is arranged over dust arrester, and dust arrester includes dedusting shell, above dedusting shell
Being provided with induced-draught fan, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, outside dedusting
Being provided with air inlet bottom shell, dedusting outer casing underpart side is connected with sedimentation tank by pipeline, removes dust,
Ensure to dry Color；Spacing between drive roll and regulation roller is 0.5～10mm；Spray and be provided with at mouth
Sprinkler head；Described sprinkler head is 360 ° of rotary sprinklers；Described color spray device includes rotary shaft, rotary shaft
Intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects the first horizon bar, the
One horizon bar and the first spherical plain bearing rod end connect, and the first spherical plain bearing rod end and the first paint-spraying head connect,
First paint-spraying head and the first feed pipe connect；Rotary shaft bottom connects the second horizon bar, the second horizon bar
Being connected with the second spherical plain bearing rod end, the second spherical plain bearing rod end and the second paint-spraying head connect, the second color spray
Head is connected with the second feed pipe；First horizon bar and the second horizon bar are in being oppositely arranged；First tilts to collect
Plate and second tilts collecting board with horizontal plane all in 15～30 degree of angles；The curved structure of drainage screen；Described
The volume of volume ratio second stove of one stove is little；Between between described first poroid plate and the first wire gauze
Away from for 10～40cm；Spacing between described second poroid plate and the second wire gauze is 20～50cm；Described
Export orientation roller group includes that export orientation roller, export orientation roller are arranged above two outlet press rollers；Described
One dries guide roller group includes that some groups of setting up and down first dry guide roller, horizontal direction adjacent first
The distance dried between guide roller is 5～20cm；Described second dries guide roller group includes dividing on some groups
The the second drying guide roller put, the distance that horizontal direction adjacent second is dried between guide roller is 5～20cm；
Described first poroid plate and the second poroid plate are all connected with scrap collecting tank.
The present invention, relative to prior art, has such advantages as and effect:
1, the present invention includes the Song Xiji for being unclamped by straw mat, for by straw mat sizing and the sizing of color spray
Color spray case, for the baking oven dried by straw mat；Wherein, Song Xiji, sizing color spray case, baking oven phase successively
Even；Controller is connected with Song Xiji, sizing color spray case, baking oven respectively；Described sizing color spray case includes case
Body, casing side limit is provided above the first guide roller, is provided with the second guide roller below the first guide roller,
Being provided with the first inclination collecting board in casing, the first one end tilting collecting board is provided with the 3rd guide roller,
First tilts to be provided with the first collecting tank below collecting board the other end, and first tilts setting below collecting board
Having the second inclination collecting board, second tilts collecting board one end is provided above the 4th guide roller, and second tilts
The collecting board other end is provided above the 5th guide roller, and second tilts to be provided with the below the collecting board other end
It is respectively equipped with absorption pump in two collecting tanks, the first collecting tank and the second collecting tank；Arrange below casing side
Baking oven connection roll, casing top left is provided with exhaust blower, is provided with filtration in the casing below exhaust blower
It is provided with color spray device on net, the first inclination collecting board and the second inclination collecting board, in casing, is provided with temperature
Sensor and humidity sensor, temperature sensor and humidity sensor are connected with controller respectively, have knot
Structure is simple, low cost, production efficiency are high, time saving and energy saving, automaticity is high and energy-conserving and environment-protective etc. are excellent
Point.
2, the regulation roller in the present invention is arranged over dust arrester, and dust arrester includes dedusting shell, dedusting
Shell is provided above induced-draught fan, and dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth,
Dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side is connected with sedimentation tank by pipeline；Permissible
Remove dust, it is ensured that follow-up Color, simple in construction, energy-conserving and environment-protective.
3, in the present invention, drive roll and the spacing regulated between roller are 0.5～10mm, it is ensured that straw mat can be suitable
Profit is unclamped, and using effect is good.
4, the dedusting outer casing bottom in the present invention is inclined to set, it is simple to the dust after getting wet enters sedimentation tank.
5, the dedusting outer casing bottom in the present invention is arranged horizontal by 5～30 degree of angles, on the one hand can be just
Dust after getting wet enters sedimentation tank, on the other hand the experiment proved that, dust enters convenient, and usefulness obtains
To improving.
6, being provided with induced-draught fan drainage screen at the induced-draught fan in the present invention, protection induced-draught fan is without damage.
7, the sprinkler head in the present invention is 360 ° of rotary sprinklers, it is ensured that its dust removing effects.
8, the sizing color spray case in the present invention includes that casing, casing side limit are provided above the first guide roller,
Being provided with the second guide roller below first guide roller, be provided with the first inclination collecting board in casing, first tilts
The one end of collecting board is provided with the 3rd guide roller, is provided with first below first inclination collecting board the other end
Collecting tank, first tilts to be provided with the second inclination collecting board below collecting board, and second tilts collecting board one end
Being provided above the 4th guide roller, second tilts the collecting board other end is provided above the 5th guide roller, the
It is provided with the second collecting tank below the two inclination collecting board other ends, baking oven connection roll is set below casing side,
Casing top left is provided with exhaust blower, is provided with drainage screen in the casing below exhaust blower, and first tilts
It is provided with color spray device on collecting board and the second inclination collecting board, there is simple in construction, low cost, life
Produce that efficiency is high, production effect is good, pigment or shaping glue will not deposit, pigment or shaping glue reclaim in casing
The advantages such as utilization and double-face dyeing sizing.
9, the first inclination collecting board and second in the present invention tilts collecting board with horizontal plane all in 15～30 degree
On the one hand angle, is easy to the collection of pigment or shaping glue, on the other hand, be not easy in casing deposited pigments or
Shaping glue；Color spray device includes that rotary shaft, rotary shaft intermediate sleeve are provided with gear, and gear is with rotary electric machine even
Connecing, rotary shaft top connects the first horizon bar, and the first horizon bar and the first spherical plain bearing rod end connect,
First spherical plain bearing rod end and the first paint-spraying head connect, and the first paint-spraying head and the first feed pipe connect；Rotate
Axle bottom connects the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect, the second rod end
Oscillating bearing and the second paint-spraying head connect, and the second paint-spraying head and the second feed pipe connect；First horizon bar with
Second horizon bar is in being oppositely arranged；Simple in construction, speed is fast, sprays uniformly, is oppositely arranged, stability
Good, it is simple to maintenance；First collecting tank and the second collecting tank are all obliquely installed, it is simple to collect pigment；Filter
Net is double-layer filtering net, and using effect is good；The curved structure of drainage screen, enlarged areas, meet in casing
Environment, effectively stop pigment or shaping glue deposition, affect production effect；Exhaust blower it is provided with at exhaust blower
Drainage screen, protects exhaust blower, reduces production cost.
10, baking oven of the present invention includes the first casing, and on the right of the first casing, top is provided with the first baking oven guide roller,
Being provided with the first stove below first box house, the first stove and the first house steward connect, the first house steward with
First radiating tube connects, and the first radiating tube is arranged over the first poroid plate, and the first poroid plate is arranged above first
Wire gauze, is provided with the first fan at the first poroid plate, the first wire gauze is arranged above the first drying guide roller
Group, the first box house is provided above the first live roll and the second live roll, the first casing left upper
Side offers passage and connects the second casing；The second stove, the second fire it is provided with below second box house
Stove is arranged over the second poroid plate, and the second poroid plate is arranged above the second wire gauze, arranges at the second poroid plate
Having the second fan, the second wire gauze to be arranged above the second drying guide roller group, the second box house is provided above
Having the 3rd live roll and the 4th live roll, the second casing left upper side to offer outlet, exit sets
Be equipped with export orientation roller group, have simple in construction, low cost, production efficiency is high, production effect is good,
Good drying effect, twice drying and conforming product rate advantages of higher.
11, the volume of volume ratio second stove of the first stove in the present invention is little, carries out twice drying,
Dyeing stereotyped, conforming product rate is high；Spacing between first poroid plate and the first wire gauze is 10～40cm,
On the one hand for safety, on the other hand in order to ensure drying effect；Second poroid plate and the second wire gauze
Between spacing be 20～50cm, after distance is big, drying effect can be got well；First wire gauze and the second ferrum
The setting of silk screen, drops after preventing straw mat fracture, plays barrier effect；First dries guide roller group includes
Some groups of setting up and down first dry guide rollers, horizontal direction adjacent first dry between guide roller away from
From for 5～20cm；Good drying effect, it is simple to collect waste liquid；Cross the second drying guide roller group and include some groups
Second drying guide roller setting up and down, the distance that horizontal direction adjacent second is dried between guide roller is
5～20cm；Being allowed to dry completely, dyeing fixed effect is good；Second stove arranges and can effectively utilize straw mat
The leftover pieces produced and other waste material, carry out secondary and utilize burning, save material cost, protect environment.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of sizing material automatic absorption production line produced for straw mat；
Fig. 2 is the structural representation of pine seat machine in the present invention；
Fig. 3 is the structural representation of sizing color spray case in the present invention；
Fig. 4 is the structural representation of baking oven in the present invention；
Fig. 5 is the structural representation of color spray device in the present invention；
Fig. 6 is the structural representation of embodiment 2 in the present invention.
In figure, label is as follows with title:
Detailed description of the invention
For ease of it will be appreciated by those skilled in the art that below in conjunction with the accompanying drawings and the present invention is made further by embodiment
Detailed description.
Embodiment 1:
Such as Fig. 1, shown in 3～6, a kind of sizing material automatic absorption production line produced for straw mat, including for
The Song Xiji unclamped by straw mat, for by straw mat sizing and the sizing color spray case of color spray, for being dried by straw mat
Dry baking oven；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller respectively with pine seat
Machine, sizing color spray case, baking oven connect；Described sizing color spray case includes that casing, casing side set above limit
It is equipped with the first guide roller, below the first guide roller, is provided with the second guide roller, in casing, be provided with the first inclination
Collecting board, the first one end tilting collecting board is provided with the 3rd guide roller, and first tilts the collecting board other end
It is provided with the first collecting tank below portion, below the first inclination collecting board, is provided with the second inclination collecting board, the
Two tilt collecting board one end is provided above the 4th guide roller, and second tilts the collecting board other end is provided above
There is the 5th guide roller, below the second inclination collecting board other end, be provided with the second collecting tank, the first collecting tank
It is respectively equipped with absorption pump with in the second collecting tank；Baking oven connection roll, casing top are set below casing side
The left side is provided with exhaust blower, is provided with drainage screen in the casing below exhaust blower, first tilt collecting board and
It is provided with color spray device on second inclination collecting board, in casing, is provided with temperature sensor and humidity sensor,
Temperature sensor and humidity sensor are connected with controller respectively.
Loose seat machine in the present embodiment includes that frame, frame top are provided with fixing axle connecting rod, and fixing axle is even
Extension bar is fixing with fixing axle to be connected, and fixed hub is provided with the drive roll of rotation, and drive roll is connected with motor,
Motor is located at below frame, and drive roll oblique upper is provided with regulation roller, and regulation roller shell is located on regulation axle,
Regulation axle is connected with turning set by rotating fixing bar, and turning set is located in frame, rotates below fixing bar
It is provided with restriction bar；Regulation roller is arranged over dust arrester, and dust arrester includes dedusting shell, dedusting shell
Being provided above induced-draught fan, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, removes
Dirt outer casing bottom is provided with air inlet, and dedusting outer casing underpart side is connected with sedimentation tank by pipeline；Drive roll
And the spacing between regulation roller is 0.5mm；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom with
Horizontal plane is that 5 degree of angles are arranged；Induced-draught fan drainage screen it is provided with at induced-draught fan；Spray and be provided with sprinkler head at mouth.
The first inclination collecting board and second in the present embodiment tilts collecting board with horizontal plane all in 15 degree of angles；
Color spray device includes that rotary shaft, rotary shaft intermediate sleeve are provided with gear, and gear is connected with rotary electric machine, rotates
Axle top connects the first horizon bar, and the first horizon bar and the first spherical plain bearing rod end connect, the first rod end
Oscillating bearing and the first paint-spraying head connect, and the first paint-spraying head and the first feed pipe connect；Rotary shaft bottom is even
It is connected to the second horizon bar, the second horizon bar and the second spherical plain bearing rod end connect, the second spherical plain bearing rod end
Being connected with the second paint-spraying head, the second paint-spraying head and the second feed pipe connect；First horizon bar and the second level
Bar is in being oppositely arranged；First collecting tank and the second collecting tank are all arranged in 15 degree of angles with horizontal plane；Drainage screen
For double-layer filtering net；The curved structure of drainage screen；Exhaust blower drainage screen it is provided with at exhaust blower.
Baking oven in the present embodiment includes the first casing, and on the right of the first casing, top is provided with the first baking oven guiding
Roller, is provided with the first stove, the first stove and the first house steward and connects below the first box house, first is total
Pipe is connected with the first radiating tube, and the first radiating tube is arranged over the first poroid plate, and the first poroid plate is arranged above
First wire gauze, is provided with the first fan at the first poroid plate, the first wire gauze is arranged above the first drying and leads
To roller group, the first box house is provided above the first live roll and the second live roll, the first casing left side
Upper side offers passage and connects the second casing；The second stove it is provided with below second box house, the
Two stoves are arranged over the second poroid plate, and the second poroid plate is arranged above the second wire gauze, at the second poroid plate
Being provided with the second fan, the second wire gauze is arranged above the second drying guide roller group, above the second box house
Being provided with the 3rd live roll and the 4th live roll, the second casing left upper side offers outlet, outlet
Place is provided with export orientation roller group；The volume of volume ratio second stove of the first stove is little；First poroid plate
And the spacing between the first wire gauze is 10cm；Spacing between second poroid plate and the second wire gauze is
20cm；Export orientation roller group includes that export orientation roller, export orientation roller are arranged above exporting live roll, outlet
Live roll is by driven by motor；First dries guide roller group includes that some groups of setting up and down first dry guiding
Roller, the distance that horizontal direction adjacent first is dried between guide roller is 5cm；Second dries guide roller group bag
Including some groups of setting up and down second and dry guide roller, horizontal direction adjacent second is dried between guide roller
Distance is 5cm；First poroid plate and the second poroid plate are all connected with scrap collecting tank.
Controller in the present embodiment is PLC, controller respectively with motor, induced-draught fan, row
Blower fan, rotary electric machine, the first paint-spraying head, the second paint-spraying head, the first fan and the second fan connect.
The implementation method of the above-mentioned sizing material automatic absorption production line produced for straw mat, comprises the following steps:
(1), controller control motor, motor drive drive roll, one of bundled straw mat passes
Gap between drive roll and regulation roller；Owing to regulating the action of gravity of roller, pushing down straw mat, straw mat is being led
Under action roller effect, travel forward；
(2), owing to rotating the effect of fixing bar and turning set, regulation roller is always in the state pushing down straw mat；
(3), owing to limiting the effect of bar, it is ensured that straw mat can be inhaled from the gap between drive roll and regulation roller
Enter；Dust is siphoned away by dust arrester, owing to dust soaks, becomes mud, and the " V " shape of setting guides
Groove can make mud preferably enter sedimentation tank, it is simple to precipitation；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment carry out dyeing process；
(5), straw mat through the first guide roller, the second guide roller, straw mat is strained, then to the 3rd
Guide roller, now straw mat faces up；
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue arrive through the first inclination collecting board
First collecting tank, then arrives pigment or shaping glue collecting tank, and temperature and humidity now has controller control；
(7), exhaust blower start continuous firing, unnecessary vaporific pigment or shaping glue are by filter screen filtration, no
Pigment can be made at case internal deposition；
(8), straw mat the turning to through the 4th guide roller of the 3rd guide roller, arrive the 5th guide roller, this
Time, upward, color spray device sprays pigment or shaping glue, pigment or shaping glue and tilts through second at the straw mat back side
Collecting board is interior due to the effect of absorption pump to the second collecting tank, the first collecting tank and the second collecting tank, to face
Material or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller to baking oven connection roll, then export；
(10), dyeing sizing after straw mat enter the first casing through the first guide roller, straw mat is through first
Dry guide roller group and be wound around arrival the first live roll up and down, then proceed to be wound around, arrive the second live roll,
Last at passage in the second casing；
(11), first stove heating, heat through house steward to the first radiating tube, poroid through first then up
Plate, the first wire gauze dispel the heat, and dry straw mat, the first fan work；
(12), straw mat enter the second casing, straw mat through second dry guide roller group up and down be wound around arrival the 3rd
Live roll, then proceedes to be wound around, arrives the 4th live roll, finally from exit to export orientation roller group；
(13), second stove heating, heat dispels the heat, to grass through the second poroid plate, the second wire gauze
Seat carries out secondary drying, the second fan work；
(14), dry and terminate after, straw mat through export orientation roller group, forms final products.
Embodiment 2
As shown in Figure 6, the present embodiment difference from Example 1 is: the described tune in the present embodiment
Joint roller is arranged over dust arrester, and dust arrester includes that dedusting shell, dedusting shell are provided above air draught
Machine, dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, and dedusting outer casing bottom is provided with
Air inlet, dedusting outer casing underpart side is connected with sedimentation tank by pipeline；Dedusting outer casing bottom is inclined to be set
Put；Dedusting outer casing bottom is arranged horizontal by 30 degree of angles；Induced-draught fan drainage screen it is provided with at induced-draught fan；Spray
It is provided with sprinkler head at spilling mouthful；Sprinkler head is 360 ° of rotary sprinklers；Spacing between drive roll and regulation roller
For 10mm.
The first collecting tank and the second collecting tank in the present embodiment are all arranged in 30 degree of angles with horizontal plane；First
Spacing between poroid plate and the first wire gauze is 40cm；Between between second poroid plate and the second wire gauze
Away from for 50cm；The distance that horizontal direction adjacent first is dried between guide roller is 20cm；Horizontal direction phase
Adjacent second distance dried between guide roller is 20cm.
Above-mentioned detailed description of the invention is the preferred embodiments of the present invention, can not limit the invention,
Other any change made without departing from technical scheme or the substitute mode of other equivalence,
Within being included in protection scope of the present invention.
Claims (9)
1. the sizing material automatic absorption production line produced for straw mat, it is characterised in that: include for inciting somebody to action
The Song Xiji that straw mat unclamps, for by straw mat sizing and the sizing color spray case of color spray, for being dried by straw mat
Baking oven；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller respectively with Song Xiji,
Sizing color spray case, baking oven connect；Described sizing color spray case includes that casing, casing side limit are provided above
First guide roller, is provided with the second guide roller below the first guide roller, be provided with the first inclination and collect in casing
Plate, the first one end tilting collecting board is provided with the 3rd guide roller, and first tilts under collecting board the other end
Side is provided with the first collecting tank, is provided with the second inclination collecting board below the first inclination collecting board, and second inclines
Tiltedly collecting board one end is provided above the 4th guide roller, and second tilts the collecting board other end is provided above the
Five guide rollers, second tilts to be provided with the second collecting tank below the collecting board other end, the first collecting tank and the
It is respectively equipped with absorption pump in two collecting tanks；Baking oven connection roll, casing top left are set below casing side
Being provided with exhaust blower, be provided with drainage screen in the casing below exhaust blower, first tilts collecting board and second
Tilt and be provided with color spray device on collecting board, in casing, be provided with temperature sensor and humidity sensor, temperature
Sensor and humidity sensor are connected with controller respectively.
The sizing material automatic absorption production line produced for straw mat the most according to claim 1, its feature
Be: described pine seat machine includes that frame, frame top are provided with fixing axle connecting rod, fixing axle connecting rod with
Fixing axle is fixing to be connected, and fixed hub is provided with the drive roll of rotation, and drive roll is connected with motor, electronic
Machine is located at below frame, and drive roll oblique upper is provided with regulation roller, and regulation roller shell is located on regulation axle, adjusts
Nodal axisn is connected with turning set by rotating fixing bar, and turning set is located in frame, rotates and sets below fixing bar
Restricted bar.
The sizing material automatic absorption production line produced for straw mat the most according to claim 2, its feature
Being: described regulation roller is arranged over dust arrester, dust arrester includes dedusting shell, on dedusting shell
Side is provided with induced-draught fan, and dedusting shell is provided with funnel filter net, and drainage screen is provided with sprinkling mouth, dedusting
Outer casing bottom is provided with air inlet, and dedusting outer casing underpart side is connected with sedimentation tank by pipeline；Water in pipeline
The flat " V " shape gathering sill that is provided with, the polishing of gathering sill inner wall smooth.
The sizing material automatic absorption production line produced for straw mat the most according to claim 3, its feature
It is: the spacing between described drive roll and regulation roller is 0.5～10mm；Dedusting outer casing bottom is inclined to be set
Put；Dedusting outer casing bottom is arranged horizontal by 5～30 degree of angles；Induced-draught fan drainage screen it is provided with at induced-draught fan；
Spray and be provided with sprinkler head at mouth.
The sizing material automatic absorption production line produced for straw mat the most according to claim 1, its feature
It is: described first tilts collecting board and second tilts collecting board with horizontal plane all in 15～30 degree of angles；Spray
Color device includes that rotary shaft, rotary shaft intermediate sleeve are provided with gear, and gear is connected with rotary electric machine, rotary shaft
Top connects the first horizon bar, and the first horizon bar and the first spherical plain bearing rod end connect, and the first rod end closes
Bearings is connected with the first paint-spraying head, and the first paint-spraying head and the first feed pipe connect；Rotary shaft bottom connects
Having the second horizon bar, the second horizon bar and the second spherical plain bearing rod end connect, the second spherical plain bearing rod end with
Second paint-spraying head connects, and the second paint-spraying head and the second feed pipe connect；First horizon bar and the second horizon bar
In being oppositely arranged；First collecting tank and the second collecting tank are all arranged in 15～30 degree of angles with horizontal plane；Filter
Net is double-layer filtering net；The curved structure of drainage screen；Exhaust blower drainage screen it is provided with at exhaust blower.
The sizing material automatic absorption production line produced for straw mat the most according to claim 1, its feature
Being: described baking oven includes the first casing, on the right of the first casing, top is provided with the first baking oven guide roller, the
Being provided with the first stove below one box house, the first stove and the first house steward connect, the first house steward and the
One radiating tube connects, and the first radiating tube is arranged over the first poroid plate, and the first poroid plate is arranged above the first ferrum
Silk screen, is provided with the first fan at the first poroid plate, the first wire gauze is arranged above the first drying guide roller group,
First box house is provided above the first live roll and the second live roll, the first casing left upper side
Offer passage and connect the second casing；The second stove it is provided with, on the second stove below second box house
Side is provided with the second poroid plate, and the second poroid plate is arranged above the second wire gauze, is provided with the at the second poroid plate
Two fans, the second wire gauze is arranged above the second drying guide roller group, and the second box house is provided above
Three live rolls and the 4th live roll, the second casing left upper side offers outlet, and exit is provided with
Export orientation roller group；The volume of volume ratio second stove of described first stove is little；First poroid plate and
Spacing between one wire gauze is 10～40cm；Spacing between second poroid plate and the second wire gauze is
20～50cm；Export orientation roller group includes that export orientation roller, export orientation roller are arranged above exporting live roll, goes out
Mouth live roll is by driven by motor；First dries guide roller group includes that some groups of setting up and down first drying are led
To roller, the distance that horizontal direction adjacent first is dried between guide roller is 5～20cm；Second dries guide roller
Group includes that some groups of setting up and down second dry guide rollers, horizontal direction adjacent second dry guide roller it
Between distance be 5～20cm；First poroid plate and the second poroid plate are all connected with scrap collecting tank.
The sizing material automatic absorption production line produced for straw mat the most according to claim 6, its feature
Be: described controller is PLC, controller respectively with motor, induced-draught fan, exhaust blower,
Rotary electric machine, the first paint-spraying head, the second paint-spraying head, the first fan and the second fan connect.
8. according to the sizing material automatic absorption production line produced for straw mat described in any one of claim 1～7
Implementation method, it is characterised in that comprise the following steps:
(1), controller control motor, motor drive drive roll, one of bundled straw mat passes
Gap between drive roll and regulation roller；Owing to regulating the action of gravity of roller, pushing down straw mat, straw mat is being led
Under action roller effect, travel forward；
(2), owing to rotating the effect of fixing bar and turning set, regulation roller is always in the state pushing down straw mat；
(3), owing to limiting the effect of bar, it is ensured that straw mat can be inhaled from the gap between drive roll and regulation roller
Enter；Dust is siphoned away by dust arrester, owing to dust soaks, becomes mud, and the " V " shape of setting guides
Groove can make mud preferably enter sedimentation tank, it is simple to precipitation；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment carry out dyeing process；
(5), straw mat through the first guide roller, the second guide roller, straw mat is strained, then to the 3rd
Guide roller, now straw mat faces up；
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue arrive through the first inclination collecting board
First collecting tank, then arrives pigment or shaping glue collecting tank, and temperature and humidity now has controller control；
(7), exhaust blower start continuous firing, unnecessary vaporific pigment or shaping glue are by filter screen filtration, no
Pigment can be made at case internal deposition；
(8), straw mat the turning to through the 4th guide roller of the 3rd guide roller, arrive the 5th guide roller, this
Time, upward, color spray device sprays pigment or shaping glue, pigment or shaping glue and tilts through second at the straw mat back side
Collecting board is interior due to the effect of absorption pump to the second collecting tank, the first collecting tank and the second collecting tank, to face
Material or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller to baking oven connection roll, then export；
(10), dyeing sizing after straw mat enter the first casing through the first guide roller, straw mat is through first
Dry guide roller group and be wound around arrival the first live roll up and down, then proceed to be wound around, arrive the second live roll,
Last at passage in the second casing；
(11), first stove heating, heat through house steward to the first radiating tube, poroid through first then up
Plate, the first wire gauze dispel the heat, and dry straw mat, the first fan work；
(12), straw mat enter the second casing, straw mat through second dry guide roller group up and down be wound around arrival the 3rd
Live roll, then proceedes to be wound around, arrives the 4th live roll, finally from exit to export orientation roller group；
(13), second stove heating, heat dispels the heat, to grass through the second poroid plate, the second wire gauze
Seat carries out secondary drying, the second fan work；
(14), dry and terminate after, straw mat through export orientation roller group, forms final products.
The realization side of the sizing material automatic absorption production line produced for straw mat the most according to claim 8
Method, it is characterised in that: described regulation roller is arranged over dust arrester, and dust arrester includes dedusting shell,
Dedusting shell is provided above induced-draught fan, and dedusting shell is provided with funnel filter net, and drainage screen is provided with spray
Spilling mouth, dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side is connected with sedimentation tank by pipeline,
Remove dust, it is ensured that dry Color；Spacing between drive roll and regulation roller is 0.5～10mm；Spray
It is provided with sprinkler head at spilling mouthful；Described sprinkler head is 360 ° of rotary sprinklers；Described color spray device includes rotating
Axle, rotary shaft intermediate sleeve is provided with gear, and gear is connected with rotary electric machine, and rotary shaft top connects first
Horizon bar, the first horizon bar and the first spherical plain bearing rod end connect, the first spherical plain bearing rod end and the first spray
Color head connects, and the first paint-spraying head and the first feed pipe connect；Rotary shaft bottom connects the second horizon bar,
Second horizon bar and the second spherical plain bearing rod end connect, and the second spherical plain bearing rod end and the second paint-spraying head connect,
Second paint-spraying head and the second feed pipe connect；First horizon bar and the second horizon bar are in being oppositely arranged；First
Tilt collecting board and second and tilt collecting board with horizontal plane all in 15～30 degree of angles；The curved structure of drainage screen；
The volume of volume ratio second stove of described first stove is little；Described first poroid plate and the first wire gauze it
Between spacing be 10～40cm；Spacing between described second poroid plate and the second wire gauze is 20～50cm；
Described export orientation roller group includes that export orientation roller, export orientation roller are arranged above two outlet press rollers；Institute
Stating the first drying guide roller group and include that some groups of setting up and down first dry guide roller, horizontal direction is adjacent
First distance dried between guide roller is 5～20cm；Described second dries guide roller group includes on some groups
Second drying guide roller of lower setting, the distance that horizontal direction adjacent second is dried between guide roller is
5～20cm；Described first poroid plate and the second poroid plate are all connected with scrap collecting tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610644202.9A CN106003306B (en) | 2016-08-04 | 2016-08-04 | A kind of sizing material automatic absorption production line and its implementation for straw mat production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610644202.9A CN106003306B (en) | 2016-08-04 | 2016-08-04 | A kind of sizing material automatic absorption production line and its implementation for straw mat production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106003306A true CN106003306A (en) | 2016-10-12 |
| CN106003306B CN106003306B (en) | 2018-09-18 |
Family
ID=57135311
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610644202.9A Expired - Fee Related CN106003306B (en) | 2016-08-04 | 2016-08-04 | A kind of sizing material automatic absorption production line and its implementation for straw mat production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106003306B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103129999A (en) * | 2013-03-05 | 2013-06-05 | 包中臣 | Straw mat unreeling device |
| CN103144162A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Chinese iris mat spreading, dyeing and drying integrated equipment |
| CN103158182A (en) * | 2013-03-12 | 2013-06-19 | 包中臣 | Schoenoplectus trigueter (L.) Palla mat dyeing and drying technology |
| CN203077421U (en) * | 2013-03-12 | 2013-07-24 | 包中臣 | Mat guiding mechanism of Chinese iris mat dyeing tank |
| CN203141609U (en) * | 2013-03-12 | 2013-08-21 | 包中臣 | Rush mat dyeing and drying equipment |
| CN105642068A (en) * | 2016-04-12 | 2016-06-08 | 成都蒲江珂贤科技有限公司 | Environment-friendly forestry and agricultural residue treatment device |
-
2016
- 2016-08-04 CN CN201610644202.9A patent/CN106003306B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103129999A (en) * | 2013-03-05 | 2013-06-05 | 包中臣 | Straw mat unreeling device |
| CN103144162A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Chinese iris mat spreading, dyeing and drying integrated equipment |
| CN103158182A (en) * | 2013-03-12 | 2013-06-19 | 包中臣 | Schoenoplectus trigueter (L.) Palla mat dyeing and drying technology |
| CN203077421U (en) * | 2013-03-12 | 2013-07-24 | 包中臣 | Mat guiding mechanism of Chinese iris mat dyeing tank |
| CN203141609U (en) * | 2013-03-12 | 2013-08-21 | 包中臣 | Rush mat dyeing and drying equipment |
| CN105642068A (en) * | 2016-04-12 | 2016-06-08 | 成都蒲江珂贤科技有限公司 | Environment-friendly forestry and agricultural residue treatment device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106003306B (en) | 2018-09-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107677091A (en) | A kind of aluminum veneer cleaning drying device | |
| CN203857763U (en) | Drum-type tea dryer | |
| CN104492643B (en) | A kind of continous way paint line | |
| CN209468594U (en) | A kind of weaving wrap-up with drying smoothing wrinkle function | |
| CN107883485A (en) | Self-cleaning fresh air machine and its cleaning method | |
| CN206810763U (en) | A kind of rhizome traditional Chinese medicinal materials cleaning and drying integrated device | |
| CN209006059U (en) | A kind of nonwoven production glue-spraying device | |
| CN213389260U (en) | Textile sizing equipment | |
| CN106440677A (en) | Multipurpose type drying device | |
| CN216073091U (en) | Cylinder drying device is used in poly aluminium chloride production | |
| CN207815550U (en) | Self-cleaning fresh air machine | |
| CN208261121U (en) | A kind of timber floor paint spraying apparatus | |
| CN207277085U (en) | A kind of vacuum rotary screen formation system for living macromolecule sanitary paper body paper | |
| CN106079010B (en) | A kind of straw mat production line and its implementation with on-line checking function | |
| CN206085260U (en) | A detach mud formula production line for straw mat production | |
| CN106078996B (en) | A kind of production system and its implementation suitable for grey straw mat | |
| CN106003306A (en) | Automatic sizing material absorption production line for mat production and implementation method thereof | |
| CN206085259U (en) | A automation line for straw mat production | |
| CN106003305A (en) | Automatic production line for mat production and implementation method thereof | |
| CN106079011A (en) | The temperature and humidity produced for straw mat is automatically adjusted production line and its implementation | |
| CN106272763A (en) | A kind of removing sludge-type production line produced for straw mat and its implementation | |
| CN206085276U (en) | A temperature and humidity automatically regulated production line for straw mat production | |
| CN206085269U (en) | Production system suitable for ash straw mat | |
| CN208095923U (en) | A kind of tea processing flatting apparatus | |
| CN206085275U (en) | Straw mat production line with on -line measuring function |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20180723 Address after: 322100 Room 301, unit 2, Dong Xian village, Dongyang, Jinhua, Dongyang, Zhejiang, China. -1 Applicant after: Zhejiang eight flavour Health Food Co., Ltd. Address before: 322117 No. 26 Qiaotun village, Dongyang Town, Dongyang City, Zhejiang Applicant before: Li Xinxian |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180918 Termination date: 20190804 |