CN106076562B - Fluidized bed air flow crusher - Google Patents

Fluidized bed air flow crusher Download PDF

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Publication number
CN106076562B
CN106076562B CN201610672571.9A CN201610672571A CN106076562B CN 106076562 B CN106076562 B CN 106076562B CN 201610672571 A CN201610672571 A CN 201610672571A CN 106076562 B CN106076562 B CN 106076562B
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material channel
feeding device
fluidized bed
air flow
nozzle
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CN106076562A (en
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许霞
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Safe Technology Ltd of Zhejiang
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Safe Technology Ltd Of Zhejiang
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/06Jet mills
    • B02C19/068Jet mills of the fluidised-bed type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02Feeding devices

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

The invention discloses a kind of fluidized bed air flow crushers, it includes:The side wall of pulverizing chamber, pulverizing chamber is equipped with feeding device, and side corresponding with feeding device is equipped with peep hole in pulverizing chamber;The top of grading room, grading room is equipped with power plant, and power output shaft is equipped in grading room and fine powder exports, the lower part of power output shaft is equipped with grading wheel;The side wall of inlet plenum, inlet plenum is equipped with several particle nozzles, and the lower part of inlet plenum is equipped with deslagging chamber;Feeding device, feeding device include feed hopper, are set to the material channel of feed hopper lower part, are set to the pusher nozzle on material channel top, and the Venturi nozzle being set in the middle part of material channel is set to the dispersing device of material channel lower part.By being improved feeding device, putty, sizing phenomenon are not susceptible in feeding device, big grain size material or material group quantity fall sharply, and the crush efficiency of fluidized bed air flow crusher greatly improved, the adaptability of fluidized bed air flow crusher is made to have obtained apparent extension.

Description

Fluidized bed air flow crusher
Technical field
The present invention relates to material fining crushing and screening installation field, more particularly to a kind of fluidized bed air flow crushers.
Background technology
Powder technology is counted as supporting one of most important basic technology of new and high technology industry, after particle refinement, compares table Area is big, is evenly distributed, and shows many excellent performances, filler, dyestuff, pigment, medicine, catalyst, Magnetic Memory element, Advanced abrasive material, kollag, fine ceramics, cosmetics etc. extensive use.The method for obtaining superfine powder is mainly machine Tool method and chemical method, chemical method are only used in a small number of special dimensions because of complex process, of high cost;And mechanical crushing method because its at This is low, and yield is high, simple for process, and is widely adopted the advantages that can improve material performance.Prepare the mechanical powder of superfine powder Broken equipment mainly has high speed machine impact mill, airslide disintegrating mill, Ball-stirring mill and vibromill etc..And wherein airslide disintegrating mill with The advantages that its product purity height, good dispersion, fine size and narrowly distributing, is especially welcome in crushing industry.
In the existing fluidized bed air flow crusher used, charging hole device will appear putty, sizing phenomenon often, seriously Charging rate is influenced, if these sizings are handled not in time, the higher stain of adhesive strength can be formed in the inner wall of feeding device, this A little stains can not only increase the cleaning difficulty of operating personnel, can also strong corrosion feeding device, reduce its service life.Meanwhile Since material particular diameter is relatively thin, specific surface area is larger, and agglomeration easily occurs between material, enters in pulverizer in material When, often along with big and small material group, these materials group is most of to scatter when head-on collision is broken, and remainder can hit It is knocked material group that is closely knit, and then forming hard during hitting, slag-drip opening discharge is then fallen into due to that can not be crushed, in turn Keep the crush efficiency of pulverizer relatively low, this be also restrict the restriction main factor that promotes and applies on a large scale of fluidized bed air flow crusher it One.
It is still deposited in the material of slag-drip opening discharge in addition, the inlet plenum of existing pulverizer is all inlet duct of setting In the material that part can be crushed, therefore, the crush efficiency needs of existing pulverizer further increase.
Invention content
The goal of the invention of the present invention is:In view of the above problems, a kind of fluidized bed air flow crusher is provided, is passed through Feeding device is improved, when material being made to enter pulverizing chamber, material group quantity falls sharply, and greatly improves fluidized bed air flow crusher Crush efficiency.
The technical solution adopted by the present invention is as follows:A kind of fluidized bed air flow crusher, it includes:
The top of pulverizing chamber, pulverizing chamber is equipped with grading room, and lower part is equipped with inlet plenum, and the side wall of pulverizing chamber is equipped with charging and fills It sets, side corresponding with feeding device is equipped with peep hole in pulverizing chamber;
The top of grading room, grading room is equipped with power plant, and power output shaft is equipped in grading room and fine powder exports, power The top of output shaft is sequentially connected with power plant, and the lower part of power output shaft is equipped with grading wheel, and grading wheel is placed in fine powder and goes out The lower part of mouth;
The side wall of inlet plenum, inlet plenum is equipped with several particle nozzles, the input terminal and air compressor of particle nozzle The lower part of connection, inlet plenum is equipped with deslagging chamber;
Feeding device, feeding device include feed hopper, are set to the material channel of feed hopper lower part, are set to material channel top Pusher nozzle, be set to material channel in the middle part of Venturi nozzle, be set to material channel lower part dispersing device.
Further, the particle nozzle of inlet plenum is distributed in the side wall of inlet plenum, the spray of particle nozzle in same level Mouth direction is parallel with horizontal plane, so that the impact velocity of material is high, can occur to clash strongly between material, it is strong to improve crushing Degree.
Further, movable louvre window is equipped at the nozzle of pusher nozzle, it is logical that movable louvre window is fixedly mounted on raw material On road.
Further, dispersing device is fixedly installed in feeding device and pulverizing chamber intersection, and dispersing device includes a pair of mutual Lever apparatus is broken up in cooperation, and it includes that the fixed link being symmetrically fixed on material channel is led to raw material is rotationally connected with to break up lever apparatus The power rail in road, fixed link are equipped with several rake teeths, and one end of power rail is sequentially connected in power plant, if power rail is equipped with Dry harrowing tooth, fixed link are cooperated with power rail by rake teeth, are broken up to material with realizing.
As a kind of alternative, dispersing device include it is a pair of it is mutually matched it is swing break up bar, it is swing to break up bar Several rake teeths are equipped with, swing bar of breaing up is rotationally connected on material channel, and is swung up and down on material channel.
Further, in order to improve the intensity and corrosion resistance of dispersing device, dispersing device Fe-based amorphous alloy is compound Material is made, and the group of Fe-based amorphous alloy composite material becomes FeaAlbGacY3-dVdInxCoyBzSir, wherein a, b, c, d, x, y, Z, r are atomic percent, 70≤a≤76,3≤b≤5, and the value of c is 0 or 2,0≤d≤3,0 < x≤1.86,8≤y≤10, z's Value is 4 or 8,0≤r≤3.
Preferably, the group of Fe-based amorphous alloy composite material becomes:Fe76Al4Ga2Y3In1.86Co8B4Si1.14
In conclusion by adopting the above-described technical solution, the beneficial effects of the invention are as follows:
1, raw material, by the effect of pusher nozzle, pushes material to material channel, by venturi from feed hopper into fashionable The effect of nozzle, prevents material from being accumulated in material channel, and raw material is enable to rapidly enter in pulverizing chamber, meanwhile, in order to reduce In material channel inner wall bonding and fraction accumulation occur for raw material, by the effect of waving of movable louvre window, make pusher nozzle Air force comprehensive no dead angle material channel can be blown, raw material can not material channel inner wall formed be bonded Group and stain, and then reduce clearing times and cleaning difficulty, improve the service life of feeding device;
Material in raw material can be rolled into a ball fully to be crushed and broken up, make to enter the indoor original of crushing by the 2, setting of dispersing device Material fully scatters, and the raw material after fully scattering is conducive to the crushing process of pulverizing chamber, reduces the formation of hard material group, in turn The quantity for reducing non-breakable big grain size material, enables the crushing process of pulverizer fully to carry out, powder greatly improved The crushing efficiency of broken machine;
3, dispersing device Fe-based amorphous alloy composite material, compared to the steel material of general high intensity, except being manufactured into This is relatively higher outer, and intensity, corrosion resistance and the wear-resisting property of Fe-based amorphous alloy composite material are better than general high intensity Steel material 2 times or more, intensity is up to 2.08GPa, can ensure that dispersing device uninterruptedly uses for a long time, reduce replacement Number and replacement cost, long-term conducive to enterprise are come into operation, and better results for input.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of fluidized bed air flow crusher of the present invention;
Fig. 2 is the grading room and powerplant configuration schematic diagram of the present invention;
Fig. 3 is pulverizing chamber, inlet plenum and the deslagging chamber's structural schematic diagram of the present invention;
Fig. 4 is the feeding device structural schematic diagram of the present invention;
Fig. 5 is the structural schematic diagram in the sections A in Fig. 4;
Fig. 6 is the alternative structural schematic diagram in the sections A in Fig. 4.
It is marked in figure:1 is pulverizing chamber, and 11 be peep hole, and 2 be grading room, and 21 be power output shaft, and 22 export for fine powder, 23 be grading wheel, and 3 be inlet plenum, and 31 be particle nozzle, and 4 be feeding device, and 41 be feed hopper, and 42 be material channel, and 421 be to push away Expect nozzle, 422 be movable louvre window, and 423 be Venturi nozzle, and 424 be dispersing device, and 4241 be fixed link, and 4242 are Power bar, 4243 be rake teeth, and 4244 break up bar to be swing, and 5 be power plant, and 51 be motor, and 52 be reduction box, and 53 be transmission Axis, 6 be deslagging chamber.
Specific implementation mode
Below in conjunction with the accompanying drawings, the present invention is described in detail.
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
As shown in Figures 1 to 6, a kind of fluidized bed air flow crusher, it includes:
The top of pulverizing chamber 1, pulverizing chamber 1 is equipped with grading room 2, and lower part is equipped with inlet plenum 3, and the side wall of pulverizing chamber 1, which is equipped with, to be added Expect that device 4, the interior side corresponding with feeding device 4 of pulverizing chamber 1 are equipped with peep hole 11;
The top of grading room 2, grading room 2 is equipped with power plant 5, and power plant 5 is by motor 51, reduction box 52 and transmission shaft 53, output end and the reduction box 52 of motor 51 are sequentially connected, after the deceleration of reduction box 52, the output end and transmission shaft of reduction box 52 53 connections, and transmission shaft 53 is driven to rotate, power output shaft 21 and fine powder outlet 22, power output shaft 21 are equipped in grading room 2 Top and power plant 5 be sequentially connected, i.e., power output shaft 21 is sequentially connected with transmission shaft 53, the lower part of power output shaft 21 Grading wheel 23 is installed, grading wheel 23 is placed in the lower part of fine powder outlet 22;After transmission shaft 53 drives power output shaft 21 to rotate, move Power output shaft 21 drives 23 high-speed rotation of grading wheel, when pulverized material enters grading room 2 with ascending air, due to classification The high speed rotation of wheel 23, material particles are the centrifugal force generated by grading wheel, and by the centripetal of air-flow viscous effect generation Power is classified in the coarse grain return pulverizing chamber 1 of diameter or more and continues by impact powder when the centrifugal force that particle is subject to is more than centripetal force Broken, classification diameter fine grained below enters the fine powder outlet 22 on 23 top of grading wheel with air-flow, and passes through 22 discharge of fine powder outlet The fine powder of pulverizer, discharge obtains target product after being collected with the cyclone separator of 22 connection of fine powder outlet and deduster, and Air-flow is discharged after being purified by deduster via air-introduced machine, realize sizing screening, fines collection process.
The side wall of inlet plenum 3, inlet plenum 3 is equipped with several particle nozzles 31, the input terminal and air of particle nozzle 31 Compressor connects, and the lower part of inlet plenum 3 is equipped with deslagging chamber 6;Moving gaseouse medium in air compressor is not limited to air, according to material The difference of property, it is also an option that CO2、N2, He, Ar etc., for example, when the material crushed belongs to sensibility, inflammable and explosive object When, the moving gaseouse medium in air compressor is CO2、N2Deng to prevent O2Into and security risk occurs.
Feeding device 4, feeding device 4 include feed hopper 41, are set to the material channel 42 of 41 lower part of feed hopper, are set to raw material The pusher nozzle 421 on 42 top of channel is set to the Venturi nozzle 423 at 42 middle part of material channel, is set to 42 lower part of material channel Dispersing device 424, movable louvre window 422 is equipped at the nozzle of pusher nozzle 421, movable louvre window 422 is fixedly mounted On material channel 42.The input terminal of pusher nozzle 421 connects air compressor, the moving gaseouse medium situation in air compressor with 31 situation of particle nozzle is identical, and when material enters material channel 42 from feed hopper 41, pusher nozzle 421 starts, and to raw material Channel 42 is blown, and the material in material channel 42 is moved to Venturi nozzle by thrust to the other end of material channel 42 At 423, by the effect of Venturi nozzle 423, the material that 42 middle part of material channel easily blocks is made smoothly to push forward, and It reaches at the dispersing device 424 of 42 lower part of material channel, if at this point, there are still windrow, sizing phenomenons in material channel 42 When, make blowing direction by adjusting the angle of inclination of movable louvre window 422 to change 421 Gas injection direction of pusher nozzle At alignment windrow, sizing, and then solve windrow, sizing phenomenon;When material is pushed to dispersing device 424, dispersing device 424 pairs of materials carry out breaing up break process, and material dispersedly enters pulverizing chamber 1, and then object is greatly reduced after breaing up and being crushed The quantity of dough.
In the present embodiment, the particle nozzle 31 of inlet plenum 3 is distributed in the side wall of inlet plenum 3 in same level, broken Expect that the nozzle direction of nozzle 31 is parallel with horizontal plane, when material enters pulverizing chamber 1, under differential pressure action, fluidised form occurs for material Change and be accelerated, accelerated material converges in the joint of the particle nozzle 31 of multiple parallel arrangements, generates violent impact Collision friction and crush, bean vermicelli intensity is improved, and pulverized fine powder moves to the grading room 2 on top with air-flow In, complete crushing process.
In the present embodiment, dispersing device 424 is fixedly installed in feeding device 4 and 1 intersection of pulverizing chamber, dispersing device 424, which include that a pair is mutually matched, breaks up lever apparatus, and it includes the fixed link being symmetrically fixed on material channel 42 to break up lever apparatus 4241 and it is rotationally connected with the power rail 4242 of material channel 42, fixed link 4241 is equipped with several rake teeths 4243, power rail 4242 one end is sequentially connected in power plant, and power rail 4242 is equipped with several rake teeths 4243, fixed link 4241 and power rail 4242 are cooperated by rake teeth 4243, i.e., the rake teeth 4243 of fixed link 4241 intersects with the rake teeth 4243 of power rail 4242 It places, when material enters at dispersing device 424, power rail 4242 rotates, and the rake teeth 4243 on power rail 4242 is in fixed link Intert and mistake between 4241 rake teeth 4243, in material, fines is then from the rake teeth 4243 of power rail 4242 and fixed link 4241 Gap location between rake teeth 4243 passes through, large-sized material or material group then broken up under the extruding of rake teeth 4243 it is broken, And then become fines and pass through rake teeth 4243, it realizes and breaks up shattering process.
In the present embodiment, as a kind of alternative, dispersing device 424 includes a pair of mutually matched swing breaks up Bar 4244, swing bar 4244 of breaing up are equipped with several rake teeths 4243, and swing bar 4244 of breaing up is rotationally connected with material channel On 42, and swung up and down on material channel 42.Similarly, swing bar 4244 of breaing up mutually does opposing oscillatory, i.e., and wherein one It is a that another then does to lower swing when being swung up, repeatedly with this, and then by way of extruding by large-sized material or Material group breaks up broken, it is preferable that it is swing break up bar 4244 oscillator arc control within the scope of acute angle, preferably 30 °- Between 60 °, efficiency is broken up to improve, material leakage is prevented and splashes material.
In the present embodiment, in order to improve the intensity and corrosion resistance of dispersing device 424, dispersing device 424 uses iron-based Amorphous alloy composite material is made, and the composition general formula of Fe-based amorphous alloy composite material is FeaAlbGacY3-dVdInxCoyBzSir, Wherein a, b, c, d, x, y, z, r are atomic percent, and the value of 70≤a≤76,3≤b≤5, c are 0 or 2,0≤d≤3,0≤x≤ The value of 1.86,8≤y≤10, z are 4 or 8,0≤r≤3.Preferably, the group of Fe-based amorphous alloy composite material becomes Fe76Al4Ga2Y3In1.86Co8B4Si1.14, naturally it is also possible to it is Fe72Al5Ga2V3Co10B8、Fe70Al3Ga2Y1.63 V1.37In1 Co10B8Si3、Fe76Al5Y1.47V1.53Co9B4Si3And Fe74Al3V3In1.54Co9B8Si1.46Deng preparation method includes following step Suddenly:
Step 1: raw material preparation, it is 99.99% to take purity respectively, the Fe powder that granularity is 40 μm, purity 99.5%, granularity For 80 μm of Al powder, purity 99%, the Ga powder that granularity is 80 μm, purity 99%, the Y powder that granularity is 75 μm, purity is 99.5%, the V powder that granularity is 75 μm, purity 97.5%, the In powder that granularity is 120 μm, purity 98.5%, granularity is 75 μm Co powder, purity 99.9%, the B powder and purity that granularity is 15 μm are 99.9%, the Si powder that granularity is 75 μm, by atomic percent It is made into nominal alloying component, is then placed in planetary type ball-milling tank together with the sintered carbide ball of a diameter of 8mm and carries out ball milling, ball Ball grinder wants vacuumize process before mill, and when vacuum degree reaches 0.5Pa in ball grinder, the argon gas of 1MPa is filled with into ball grinder, Drum's speed of rotation is 300r/min when ball milling, and ball powder mass ratio is 25:1, Ball-milling Time 150h obtain iron-based amorphous powder;
Obtained iron-based amorphous powder is placed in heat-treatment furnace and makes annealing treatment by step 2, and annealing temperature is 550 DEG C, Heating rate is 20 DEG C/min, annealing time 1h, the iron-based amorphous powder after being annealed;
Iron-based amorphous powder after obtained annealing is placed in thermal conductivity more than 30W/ by step 3(m·K)Hard alloy In mold, mold is assembled, then mold is placed in discharging plasma sintering equipment and carries out high-pressure sinter, extracts and burns before being sintered Indoor vacuum is tied to 0.5Pa, sintering pressure is 500MPa when sintering, and sintering temperature is 950 DEG C, heating rate is 90 DEG C/ Min keeps the temperature 8min, is finally quickly cooled to room temperature.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.

Claims (6)

1. a kind of fluidized bed air flow crusher, which is characterized in that it includes:
The top of pulverizing chamber, pulverizing chamber is equipped with grading room, and lower part is equipped with inlet plenum, and the side wall of pulverizing chamber is equipped with feeding device, powder Broken interior side corresponding with feeding device is equipped with peep hole;
The top of grading room, grading room is equipped with power plant, and power output shaft is equipped in grading room and fine powder exports, power output The top of axis is sequentially connected with power plant, and the lower part of power output shaft is equipped with grading wheel, and grading wheel is placed in fine powder outlet Lower part;
The side wall of inlet plenum, inlet plenum is equipped with several particle nozzles, and the lower part of inlet plenum is equipped with deslagging chamber;
Feeding device, feeding device include feed hopper, the material channel of feed hopper lower part are set to, set on pushing away for material channel top Expect nozzle, the Venturi nozzle being set in the middle part of material channel is set to the dispersing device of material channel lower part, dispersing device iron-based Amorphous alloy composite material is made, and the group of Fe-based amorphous alloy composite material becomes FeaAlbGacY3-dVdInxCoyBzSir, wherein A, b, c, d, x, y, z, r are atomic percent, and the value of 70≤a≤76,3≤b≤5, c are x≤1.86 < of 0 or 2,0≤d≤3,0, The value of 8≤y≤10, z are 4 or 8,0≤r≤3.
2. fluidized bed air flow crusher as described in claim 1, which is characterized in that the particle nozzle of inlet plenum is in same level The side wall of inlet plenum is distributed on face, the nozzle direction of particle nozzle is parallel with horizontal plane.
3. fluidized bed air flow crusher as claimed in claim 2, which is characterized in that be equipped at the nozzle of pusher nozzle movable Shutter, movable louvre window are fixedly mounted on material channel.
4. fluidized bed air flow crusher as claimed in claim 3, which is characterized in that dispersing device is fixedly installed in feeding device With pulverizing chamber intersection, dispersing device, which includes that a pair is mutually matched, breaks up lever apparatus, and it includes being symmetrically fixed on to break up lever apparatus Fixed link on material channel and the power rail for being rotationally connected with material channel, fixed link are equipped with several rake teeths, power rail One end is sequentially connected in power plant, and power rail is equipped with several rake teeths, and fixed link is cooperated with power rail by rake teeth, with Material is broken up in realization.
5. fluidized bed air flow crusher as claimed in claim 3, which is characterized in that dispersing device includes a pair of mutually matched Swing to break up bar, swing bar of breaing up is equipped with several rake teeths, and swing bar of breaing up is rotationally connected on material channel, and It is swung up and down on material channel.
6. fluidized bed air flow crusher as described in claim 1, which is characterized in that the composition of Fe-based amorphous alloy composite material For:Fe76Al4Ga2Y3In1.86Co8B4Si1.14
CN201610672571.9A 2016-08-16 2016-08-16 Fluidized bed air flow crusher Active CN106076562B (en)

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CH713628B1 (en) * 2017-03-27 2022-07-29 Lpt Ag Lantos Project Tech Device for crushing and drying waste materials, slag or rocks.
CN109261282B (en) * 2018-08-30 2021-09-03 青岛大学附属医院 Dedicated grinding device of bio-pharmaceuticals
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CN112473964A (en) * 2020-12-08 2021-03-12 周如均 Fluidized bed fluid energy mill

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