CN106071888B - A kind of full-fat extruded soybean process units and production technology - Google Patents
A kind of full-fat extruded soybean process units and production technology Download PDFInfo
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- CN106071888B CN106071888B CN201610520765.7A CN201610520765A CN106071888B CN 106071888 B CN106071888 B CN 106071888B CN 201610520765 A CN201610520765 A CN 201610520765A CN 106071888 B CN106071888 B CN 106071888B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
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Abstract
The invention discloses a kind of full-fat extruded soybean process units and production technologies.Full-fat extruded soybean process units includes storehouse in bulk, remove impurity workshop section, first crusher, second threeway, one discharge port of the second threeway is connected with the suction skin device for removing skin of beancurd, another discharge port of second threeway is connected with first disintegrator and is connected with quality-adjusting device, the discharge end of quality-adjusting device is connected with bulking machine, the discharging of bulking machine is terminated with cooler, the discharge end of cooler connects the second crusher, another discharge port of third threeway is connect with first disintegrator, the discharge end of second crusher is connected with the first rotary vibration classifying screen, first rotary vibration classifying screen is connected with the first packing apparatus.Soybean is first crushed and crushes afterwards, promotes the production capacity of first disintegrator, reduces hammer leaf abrasion, improves the effect of crushing, inhales skin device and separates skin of beancurd with bean cotyledon, is mainly used for promoting the quality of expanded soybean finished product.
Description
Technical field
The present invention relates to full-fat extruded soybean process units, and using the production technology of the device, belong to grain feed
Technical field of processing equipment.
Background technique
Soybean is a kind of good plant protein resource that nutritional ingredient is more balanced, containing 36% or more crude protein, fat
17% or more, starch 10% or so, amino acid, vitamin, lecithin and minerals.But contain tryptose inhibiting factor in soybean
(TI) and anti-nutritional factors, the Direct-fed such as antigen protein easily cause young animal to cause trophism diarrhea, keep its enteron aisle impaired,
Therefore application of the soybean in young animal diet is limited.And anti-battalion is eliminated or reduced to soybean through extrusion working process
Substance antigen active is supported, reduces the harm of anti-nutrient substance in soybean, while protein denaturation in soybean, starch gelatinization and big
Soya-bean oil cell rupture improves the nutritive value of soybean.Expanded soybean has the following characteristics that 1. protein: Expansion processing
Protein content is 38% or more, it was reported that the synthesis amino acid digestibility of Expansion processing is 92.5%；Lysine disappears
Rate is 90.6%, is above dregs of beans.2. grease: grease contained by Expansion processing, not only digestibility is high, but also contains
Phosphatide abundant, vitamin E, flaxseed acid, perillaseed oleic acid, and fatty acid and resin acid oxidizing ferment have been destroyed.3. thermal energy: extruding
Full-fat bean contains high thermal energy, this is because grease releases completely from cell, the digestibility of grease is high, containing rich
Rich unsaturated fatty acid.
It has been widely applied in high-efficiency feed in external full-fat bean, to pig, birds, ruminant, pet, aquatic product etc.
Animal has good growth promoting function.1. the application in terms of birds.High-energy, essential amino acid abundant, can slow down fowl
Class body temperature rises；Flaxseed acid abundant is particularly useful to improve the size shape of egg.The addition of full-fat bean can be according to swollen
Change the economic benefit of soybean to adjust the dosage in feed formula.60% full-fat bean is successfully used at present in foreign countries
In broiler feed formula, but generally account for about the 5%-20% of feed formula.2. the application in terms of pannage.In pregnancy latter stage
And the survival rate of piglet can be improved in nursing period addition full-fat bean, more full-fat bean is cooperated in growth stage feed, favorably
In the growth of pig.The expanded soybean additive amount of fattening period should be depending on the requirement to carcass quality.In general, butchering the first three weeks
The additive amount of full-fat bean may not exceed 5%.Adding proportion of the full-fat bean in feed is depending on the price of expanded soybean, most
Height can add 30%, but piggy is sensitive to trypsin ihhibitor, can add less a bit.3. answering in terms of ruminant
With.For ruminant, full-fat bean be a kind of not only economic but also convenient source of nutrition, the especially ruminant of young age and
Nursing period cow.Because the heat density of feed increases, the absorption of small enteral amino acid can be supplied to.Ox absorbs out of full-fat bean
Amino acid it is more high than general Soybean Meal.Overview learns that cow has preferably overheat Soybean Meal than non-ruminant animal
Utilization rate.Protein can be slowed down in the disintegration rate of cud with the expanded soybean that bulking machine produces, increase enteral amino
The absorbable amount of acid, effectively improves the growth of animal.In addition, the additive amount of the full-fat bean in fine fodder can reach 25%.4.
Application in terms of pet food.Grease will increase the flavor of food, and the thermophilic mouth of feed can be improved in addition full-fat bean in dog feed
Property, while protein and energy also will increase, in pet formula, the addition of full-fat bean reaches as high as 30%.5. in aquatic products
Application in class animal feed.Full-fat bean is beneficial to the fish in frigid zone waters, as frog color, because fish are to full-fat bean energy
Conversion better than carbohydrate thermal energy convert.Successfully the feed of 80% full-fat bean supplying crouching fish has been matched external
Fang Zhong is also successfully added to 30% full-fat bean in carp feed formula.
Have the following problems during full-fat bean expanding processing at present: 1. crush efficiency is low before extruding.Due to soybean oil
Rouge content is higher, and adhesiveness is stronger, and crush efficiency is not high in crushing process, and hammer leaf service life is shorter, causes to be produced into
This is higher.2. knot doming effect happens occasionally, the continuity of production and the stability of Expansion processing quality are influenced.3. after extruding
When crushing, soy meal goes out to sieve difficulty, is easy paste sieve, crush efficiency is low and causes expanded soybean size distribution uneven.4. swollen
It is inadequate to change the flexibility of Soybean production Wiring technology, the production of different brackets expanded soybean cannot be taken into account, for example protein content is 34%
Full-fat bean, how to be made into protein content 36% or higher Expansion processing.5. expanded soybean production line is for material
Processing flows to irreversible, increases the labor intensity of employee in the process of production and processing.
Summary of the invention
The purpose of the present invention is in view of the deficienciess of the prior art, providing that a kind of crush efficiency is high, puffing quality is stablized
Full-fat extruded soybean process units.
To achieve the above object, the present invention, which feeds the technical solution of Deironing mechanism, is: a kind of full-fat extruded soybean production dress
It sets, including the storehouse in bulk for storing soybean, the discharge end of storehouse in bulk is connected with removal impurity workshop section, and removal impurity workshop section goes out
Material end is connected with the first crusher for cracked soybeans, and the discharge end of the first crusher is connected with the second threeway, the second threeway
A discharge port be connected with the suction skin device for removing skin of beancurd, another discharge port of the second threeway is connected with first disintegrator,
The discharge end of one pulverizer is connected with the second iron remover, and the discharge end of the second iron remover is connected with broken arch feeding bin, broken arch feeding
The discharge end in storehouse is connected with quality-adjusting device by feeder, and the discharge end of quality-adjusting device is connected with bulking machine, and the discharge end of bulking machine connects
It is connected to third threeway, a discharge port of third threeway is connected with cooler, and the discharge end of cooler connects the second crusher, the
Another discharge port of three threeways is connect with first disintegrator, and the discharge end of the second crusher is connected with the classification of the first rotary vibration
Sieve, the first rotary vibration classifying screen are connected with the first packing apparatus, the larger particles that the first rotary vibration classification sieve branches away
Into the second crusher, the discharge end for inhaling skin device is connect with the second rotary vibration classifying screen by switching device or with the
The connection of one pulverizer, the tiny bean cotyledon of the second rotary vibration classifying screen discharge enter first disintegrator, the classification of the second rotary vibration
The skin of beancurd discharge end of sieve is connected with the second pulverizer, and the skin of beancurd particle storage of the discharge end discharge of the second pulverizer is stand-by.
The removal impurity workshop section includes the first deduster, the first vibration separation screen, air classifier, the second iron remover and goes
Stone machine, the feed end of the first vibration classifying screen and the discharge end of storehouse in bulk connect, the dust discharge end and first of the first vibration classifying screen
Deduster connection screens out soil, gravel and underproof soybean, the first vibration for removing dust in the first vibration classifying screen
The discharge end of classifying screen is connect with air classifier, and the discharge end of air classifier is connect with stone remover for removing magnetic by the second iron remover
Property impurity and stone.
The quality-adjusting device includes monotubular quality-adjusting device and DDC quality-adjusting device, and the feed end of monotubular quality-adjusting device is connect with feeder,
The discharge end of monotubular quality-adjusting device is connect with the feed end of DDC quality-adjusting device, and the discharge end of DDC quality-adjusting device and the feed end of bulking machine connect
It connects, the discharge end of DDC quality-adjusting device and the discharge end of bulking machine are connected with third blower for extracting steam out.
First packing apparatus includes the finished bin connecting with the first rotary vibration classifying screen discharge end, finished bin
Discharge end is connected with the 4th threeway, and a discharge port of the 4th threeway is connected with the first surge bunker, the discharge port of the first surge bunker
It is connected with the first packaging scale, another discharge port of the 4th threeway and the feed end of first disintegrator connect.
It is provided between the suction skin device and the second rotary vibration classifying screen and collects skin of beancurd cyclone, collect skin of beancurd picogram
Dragon enters the second rotary vibration classifying screen for settling skin of beancurd and bean cotyledon, the skin of beancurd and bean cotyledon of sedimentation.
It collects skin of beancurd cyclone and is connected with dust-extraction unit.
The discharge end of storehouse in bulk is provided with weighing balance, and the discharge end of weighing balance is connected with the first elevator, the first elevator
Discharge end with removal impurity workshop section feed end connect.
The feed end of the first disintegrator is connected with the second elevator, the feed end of the second elevator and the second threeway
The discharge port connection of bean cotyledon is discharged.
Second crusher discharge end is connected with third elevator, and the discharge end of third elevator and the first rotary vibration are classified
The feed end of sieve connects.
The present invention also provides the production technology of the full-fat extruded soybean process units, the technical solutions of use are as follows: complete
The production technology of rouge expanded soybean process units removes impurity in soybean, and then milling soya seeds form soy meal to first cracked soybeans,
Remove soy meal in impurity, abolish in soy meal knot arch, quenched soy meal, it is quenched after material carry out expanding treatment, it is swollen
Changing treated, material carries out that moisture removal is removed in cooling, break process is carried out into the second crusher, to broken expanded soybean
The step of powder carries out screening packing, and removal skin of beancurd is added between cracked soybeans and milling soya seeds, the skin of beancurd cleaned out is stand-by.
Compared with prior art, the present invention having the advantage that except the impurity in impurity workshop section removal soybean, improve big
The overall quality of beans, it is ensured that the steady and continuous of subsequent workshop section produces, and soybean is first crushed and crushes afterwards, promotes the production of first disintegrator
Can, hammer leaf abrasion is reduced, the effect of crushing is improved, skin device is inhaled and separates skin of beancurd with bean cotyledon, is mainly used for promoting expanded soybean
The quality of finished product.Whole soya-bean powder further removes the magnetic impurity in soy meal through the second iron remover after crushing, avoids metal
Into bulking machine, the continuous production of bulking machine ensure that.Broken arch feeding bin effectively avoids full fat soybean knot from encircleing, it is ensured that production connects
Continuous property.Material enters feeder through broken arch feeding bin, and feeder controls feeding capacity.Soy meal enters quality-adjusting device and bulking machine carries out
Extruding, the material after extruding improve the particle size uniformity of swelling granular through supercooling and crushing.Broken soy bean powder
Screen operation is carried out subsequently into the first rotary vibration classifying screen, further promotes the particle size uniformity of soy bean powder.Skin of beancurd
Pulverization process is carried out, reserves for other use, improves the utilization rate of soybean.The tiny bean cotyledon of second rotary vibration classifying screen discharge enters
First disintegrator avoids the waste of bean cotyledon while improving the uniformity of swelling granular.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of full-fat extruded soybean process units of the present invention.
1 storehouse in bulk, 2 gates, 3 embedded scraper transporters, 4 weighers, 5 first elevators, 6 first blowers, 7 first dedustings
Device, 8 first airlocks, 9 first vibration separation screens, 10 air classifiers, 11 first iron removers, 12 first threeways, 13 stone removers, 14 material
Storehouse, 15 first crushers, 16 second threeways, 17 inhale skin devices, 18 second elevators, 19 first disintegrators, 20 second blowers, and 21 the
One bag filter, 22 material sealing spiral conveyers, 23 second iron removers, 24 broken arch feeding bins, 25 feeders, 26 monotubular quality-adjusting devices, 27DDC
Quality-adjusting device, 28 bulking machines, 29 third blowers, 30 third threeways, 31 second airlocks, 32 coolers, 33 second crushers, 34
One auger, 35 four fan devices, 36 first cyclones, 37 third airlocks, 38 third elevators, 39 scrapper conveyors, 40 first revolutions
Vibration separation screen, 41 finished bins, 42 the 4th threeways, 43 first surge bunkers, 44 first packaging scales, 45 first belt feeders, 46 collect
Skin of beancurd cyclone, 47 the 5th blowers, 48 second dedusters, 49 the 4th airlocks, 50 second rotary vibration classifying screens, 51 second powder
Broken machine, 52 the 6th blowers, 53 second bag filters, 54 second augers, 55 skin of beancurd storehouses, 56 second surge bunkers, 57 second are packaged
Scale, 58 suspended hoods, 59 second belt feeders, 60 the 7th blowers, 61 third dedusters, 62 the 5th airlocks.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that these embodiments are only used for
Illustrate the present invention rather than limit the scope of the invention, after the present invention has been read, those skilled in the art are to the present invention
The modifications of various equivalent forms fall within the application range as defined in the appended claims.
As shown in Figure 1, a kind of full-fat extruded soybean process units, including the storehouse in bulk 1 for storing soybean, storehouse in bulk
Discharge end is equipped with gate 2, and the arranged beneath of gate 2 has embedded scraper transporter 3, the discharge end of embedded scraper transporter 3 and metering
The feed end of scale 4 connects, and the discharge end of weighing balance 4 is connect with the feed end of the first elevator 5, the first elevator 5 by soybean to
Eminence is promoted, and the discharge end of the first elevator is connect with the feed end of the first vibration separation screen 9,9 dust discharge of the first vibration separation screen
End is connect with the first deduster 7, and the air outlet of the first deduster is connected with the first blower 6, and the dust discharge end of deduster 7 is equipped with the
One airlock 8.The discharge end of first vibration separation screen 9 is connect with air classifier 10, the discharge end of air classifier 10 and the first iron remover
11 connections, the discharge end of the first iron remover 11 are connected with the first threeway 12, and the discharge end of the first threeway connect with stone remover 13, goes
The discharge end of stone machine 13 is connect with feed bin 14.First blower 6, the first deduster 7, the first airlock 8, the first vibration separation screen 9,
Air classifier 10, the first iron remover 11 and stone remover 13 constitute removal impurity workshop section, and the first deduster is for removing dust, and first
Vibration classification sieve separates soil, gravel and underproof soybean, and for removing magnetic impurity, stone remover is used for the first iron remover
The stone in soybean is removed, removal impurity workshop section refers mainly to soil, the grains of sand, stone for the inorganic impurity in screen full-fat bean
Son, metal etc., organic impurities: including cauline leaf, leather shell, stalk, wormwood, rope made of hemp etc.；Oil-containing impurity: including disease pest particle, not firm
Grain and the seed for being mixed into other oil plants, except clear purpose is the quality in order to promote expanded soybean finished product, it is ensured that subsequent workshop section
Steady and continuous production.
The discharge end of feed bin 14 connects the first crusher 15 for cracking soybeans into skin of beancurd and bean cotyledon, and the first crusher 15 goes out
Material end is connected with the second threeway 16, and a discharge port of the second threeway 16 is connected by the second elevator 18 with first disintegrator 19
It connects, another outlet of the second threeway 16 is connect with skin device 17 is inhaled for removing the skin of beancurd in bean cotyledon, convenient for the powder of bean cotyledon back segment
It is broken, prevent the sieve of skin of beancurd blocking first disintegrator.Bean cotyledon is input in first disintegrator 19 by the second elevator 18, the first powder
Bean cotyledon is ground into soy meal by broken machine, and use is first crushed the technique crushed afterwards, promotes the production capacity of first disintegrator 19, reduces hammer leaf
Abrasion.First disintegrator 19 is provided with the first bag filter 21, and the air outlet of the first bag filter 21 is connected with the second wind
The discharge end of machine 20, first disintegrator 19 is connect with the feed end of material sealing spiral conveyer 22, and the discharge end of material sealing spiral conveyer 22 is removed with second
The feed end of ironware 23 connects, and the discharge end of the second iron remover 23 is connect with the feed end of broken arch feeding bin 24, broken arch feeding bin
24 discharge end is connected with feeder 25, and feeder 25 is connect with the feed inlet of monotubular quality-adjusting device 26, and monotubular quality-adjusting device 26 goes out
Material end is connect with the feed end of DDC quality-adjusting device 27, and the discharge end of DDC quality-adjusting device 27 is connect with the feed end of bulking machine 28, extruding
The discharge end of machine 28 is connected with third threeway 30.The discharge end of DDC quality-adjusting device and the discharge end of bulking machine are connected with third blower
29 for extracting steam out, carries out devaporation processing to material, while steam is excluded outdoor, improves site environment, reduce steam
It diffuses.Second iron remover 23 mainly avoids metal in material from entering bulking machine 28, brings damage to bulking machine 28, influences simultaneously
The normal operation of production.The broken arch feeding bin 24 of installation effectively avoids full fat soybean knot from encircleing, it is ensured that continuous production.Soy meal
Enter feeder 25 through broken arch feeding bin 24, feeder 25 uses frequency control, controls feeding capacity.It is quenched that soy meal enters monotubular
Device 26 and DDC quality-adjusting device 27, the assembled scheme of single layer quality-adjusting device 26 and DDC quality-adjusting device 27 extend the conditioning period of soy meal.It adjusts
Material after matter enters bulking machine 28 and carries out extrusion processing, and material is admitted in bulking machine 28, in the promotion of screw spiral
Under effect, material is forward at axial movement.Simultaneously as the machinery inside spiral and material, material and Builking cavity and material
Rubbing action, material are consumingly squeezed, are stirred, are sheared, and result makes material further refine, be homogenized.Inside machine cavity
Pressure is gradually increased, and temperature constantly increases accordingly, and under conditions of high temperature, high pressure, high shear force, material physical property is had occurred
Variation becomes paste by powdery, and gelatinization, cracking occur for starch, and denaturation, recombination occur for protein, and Partial digestion, thin occurs for fiber
Change, pathogenic bacteria are killed, toxic substance inactivation.When the moment that pasty material is sprayed by die hole, under the action of crunch difference,
The hurried vaporization of moisture, material form short texture, porous, crisp dilated product, to reach the mesh of extrusion by extruding
's.
One discharge port of third threeway 30 is connected with cooler 32, and the discharge end of cooler 32 connects the second crusher
33, the feed end of cooler 32 is provided with the second airlock 31, and the dust discharge end of cooler 32 is connected with the first cyclone 36, and first
The air outlet of cyclone 36 is equipped with four fan device 35, and the dust discharge end of the first cyclone 36 is equipped with third airlock 37.First
Cyclone 36 is used to remove the dust in cooler.The discharge end of cooler 32 is equipped with the second crusher 33, the second crusher
33 discharge end is connect with the feed end of the first auger 34, and the discharge end of the first auger 34 and the feed end of third elevator 38 connect
It connects.Another discharge port of third threeway 30 is connect with the feed end of the second bulking machine 18.Finished product soy meal after extruding passes through
Third threeway 30 enters cooler 32 through the second airlock 31, and cooling is carried out in cooler 32 and goes water process, subsequently into the
Sledging machine 33 carries out break process.The underproof expanded soybean that wherein bulking machine is discharged when just booting is after third threeway 30
Into the second elevator 18, the circulation of material is realized.Second crusher 33 replaces traditional hammer crusher, and hammer crusher exists
When crushing Expansion processing, it is easy to happen the problem of paste sieves, production capacity is low, causes expanded soybean size distribution uneven, uses
Second crusher 33 solves the problems, such as this instead of hammer crusher very well.
The discharge end of third elevator 38 is connect with the feed end of scrapper conveyor 39, the discharge end of scrapper conveyor 39 and the first revolution
The feed end of vibration separation screen 40 connects, and the first rotary vibration classifying screen 40 screens out the larger particles come and enters the second crusher
33 are crushed again, and the first rotary vibration classifying screen 40, which screens out, to be carried out single-size and enter finished bin 41, and finished bin 41 goes out
Material end is connected with the 4th threeway 42, and a discharge port of the 4th threeway 42 is connected with the first surge bunker 43, the first surge bunker 43
Discharge end is equipped with the first packaging scale 44, and the lower section of the first packaging scale 44 is provided with the first belt feeder 45.4th threeway 42 it is another
One discharge port is connect with the feed inlet of the second elevator 18, and the underproof material being discharged when with circulation just booting avoids material unrestrained
Take.Soy bean powder after cooling is mentioned to scrapper conveyor 39 into the first rotary vibration classifying screen 40 through third elevator 38 and being sieved
Operation is managed, the particle size uniformity of soy bean powder is further promoted.The wherein entrance finished bin 41 that fineness is met the requirements, via
Four threeways 42 enter the first surge bunker 43, then carry out weighing packing processing by the first packaging scale, the first belt feeder 45.First
The larger particles that rotary vibration classifying screen 40 is classified reenter the second crusher 33 and are crushed, to ensure finished product smashing fineness
Uniformity.
The discharge end for inhaling skin device 17 is provided with switching device, can either connect with skin of beancurd cyclone 46 is collected, also can be with
The connection of second elevator 18.The dust discharge end for collecting skin of beancurd cyclone 46 is connect with the dust suction end of the second deduster 48, the second dedusting
The air outlet of device 48 is connected with the 5th blower 47, and the dust discharge end of the second deduster 48 is connected with the 4th airlock 49.Collect skin of beancurd
46 discharge end of cyclone is connect with the feed end of the second rotary vibration classifying screen 50, and the second rotary vibration classifying screen 50 is discharged thin
Small bean cotyledon enters first disintegrator 19 by the second elevator 18, and the discharge end connection of skin of beancurd is discharged in the second rotary vibration classifying screen
There is the second pulverizer 51, the second pulverizer 51 is provided with the second bag filter 53, and the air outlet of the second bag filter 53 connects
It is connected to the 6th blower 52,51 discharge end of the second pulverizer is connect with the feed end of the second auger 54, the discharge end of the second auger 54
It is connect with skin of beancurd storehouse 55, the discharge end in skin of beancurd storehouse 55 is connect with the second surge bunker 56, and the discharge end of the second surge bunker 56 is equipped with
Second packaging scale 57 is packaged for measuring, and the downside of the second packaging scale 57 is provided with the second belt feeder 59 for being packaged.Skin of beancurd warp
It crosses selection by winnowing and enters the aidr bells blast system for collecting skin of beancurd cyclone 46, the 5th blower, the second deduster 48 and the 4th airlock 49 composition,
Then the feed end before tiny bean cotyledon returns to the second elevator is sieved through the second rotary vibration classifying screen 50, skin of beancurd enters the second powder
Broken machine 51, smashed skin of beancurd enter the second auger 54, are packaged through surge bunker 56 by second subsequently into skin of beancurd storehouse 55 and second
Scale 57 and the second belt feeder 59 carry out weighing packing, reserve for other use.Switching device is adjusted as needed, needs to remove beans in bean cotyledon
Skin device is inhaled when skin to be connected to skin of beancurd cyclone 46 is collected, and when not needing skin of beancurd in removal bean cotyledon, is inhaled skin device and second and is promoted
Machine connection.Switching device uses the electromagnetic valve of threeway.
The discharge port adjacency of first packaging scale 44 and the second packaging scale 57 is provided with suspended hood 58, and suspended hood 58 is connected with
Three dedusters 61, the air outlet of third deduster 61 are equipped with the 7th blower 60, and the dust discharge end of third deduster 61 is equipped with
Five airlocks 62.The suspended hood 58 of first packaging scale 44 and the second packaging scale 57 being packaged at the mouth processing of dust on site and
Dust.
First deduster and the second iron remover are all made of self-cleaning type strength gyromagnet iron remover.
The production technology of full-fat extruded soybean process units, weighs to soybean, removes impurity in soybean, is first crushed big
Then milling soya seeds form soy meal to beans, remove the impurity in soy meal, abolish the knot arch in soy meal, and quenched soy meal is adjusted
Material after matter carries out expanding treatment, and the material after expanding treatment carries out cooling and removes moisture removal, carries out brokenly into the second crusher
Broken processing carries out screening packing to broken soy bean powder, the addition that can be selected between cracked soybeans and milling soya seeds
The step of removing skin of beancurd, the skin of beancurd cleaned out is stand-by.
(1), the invention realizes digitization production using full-fat bean metering workshop section for weighing metering.
(2), the invention removes clear system using combined type, for the inorganic impurity in screen full-fat bean, refer mainly to soil,
The grains of sand, stone, metal etc., organic impurities: including cauline leaf, leather shell, stalk, wormwood, rope made of hemp etc.；Oil-containing impurity: including disease pest
Grain, flat-kernel seed and the seed for being mixed into other oil plants, except clear purpose is the quality in order to promote expanded soybean finished product, it is ensured that subsequent
The steady and continuous of workshop section produces.
(3), the invention crushes full-fat bean using disintegrating process after being first crushed, and improves the production capacity of pulverizer, reduces hammer leaf
Abrasion.Simultaneously in the workshop section, broken material be can according to need into skin device is inhaled, and skin of beancurd is separated with bean cotyledon, main to use
In the quality for promoting expanded soybean finished product, it can solve the full-fat bean that protein content is 34%, produce protein content 36%
Or higher Expansion processing.Pulverization process is carried out to the skin of beancurd of extraction, is reserved for other use.
(4), the invention uses full-fat extruded soybean production and processing technology, and self-cleaning type strength gyromagnet iron remover mainly avoids
Metal enters bulking machine in material, brings damage to bulking machine, while influencing the normal operation of production.Wherein broken arch feeding bin,
Full fat soybean knot is effectively avoided to encircle, it is ensured that continuous production.Wherein feeder uses frequency control, controls feeding capacity.Wherein adjust
Matter system adds the assembled scheme of DDC quality-adjusting device using single layer quality-adjusting device, it is therefore an objective to extend the conditioning period of whole soya-bean powder.Wherein
Bulking machine uses draw ratio for the bulking machine of 8.5:1, extends residence time of the material in Builking cavity, is beneficial to the defeated of energy
Enter and utilizes, lifting system production capacity；Wherein cooler uses the air-out mode of top air-out, improves full-fat bean cooling effect；Its
Expansion processing replaces traditional hammer crusher with crusher after middle cooling, effectively solves hammer crusher and is crushing extruding
When full-fat bean, it is easy to happen the problem of paste sieves, production capacity is low, causes the non-uniform problem of expanded soybean size distribution.After broken
Soy bean powder subsequently into vibration separation screen carry out screen operation, wherein the biggish material of particle can reenter broken
Machine is crushed, and the particle size uniformity of soy bean powder is further promoted.
(5), the vapor sorption systems of extruding workshop section promote work on the spot environment with steam treatment on site.
(6), the dust absorbing system of the packing mouth of packaging scale, with the processing of dust on site.
(7), the invention uses the circulatory system of stream, expects at processing cycle system and finished product including bulking machine Head material
The processing cycle system of stream, wherein bulking machine Head material enters first disintegrator 19 at third threeway 30, realizes Head material
Recycling and processing.Wherein stream processing system at finished product, the material at the 4th threeway 42 enter first disintegrator 19, and realization does not conform to
The recycling and processing of lattice material.
Claims (10)
1. a kind of full-fat extruded soybean process units, it is characterised in that: including the storehouse in bulk for storing soybean, storehouse in bulk goes out
Material end is connected with removal impurity workshop section, and the discharge end of removal impurity workshop section is connected with the first crusher for cracked soybeans, the
The discharge end of one crusher is connected with the second threeway, and a discharge port of the second threeway is connected with the suction skin device for removing skin of beancurd,
Another discharge port of second threeway is connected with first disintegrator, and the discharge end of first disintegrator is connected with the second iron remover, and second
The discharge end of iron remover is connected with broken arch feeding bin, and the discharge end of broken arch feeding bin is connected with quality-adjusting device by feeder, quenched
The discharge end of device is connected with bulking machine, and the discharge end of bulking machine is connected with third threeway, the discharge port connection of third threeway
There is cooler, the discharge end of cooler connects the second crusher, another discharge port of third threeway is connect with first disintegrator,
The discharge end of second crusher is connected with the first rotary vibration classifying screen, and the first rotary vibration classifying screen is connected with the first packing dress
It sets, the larger particles that the first rotary vibration classification sieve branches away enter the second crusher, and the discharge end for inhaling skin device passes through
Switching device connect with the second rotary vibration classifying screen or connect with first disintegrator, the discharge of the second rotary vibration classifying screen
Tiny bean cotyledon enters first disintegrator, and the skin of beancurd discharge end of the second rotary vibration classifying screen is connected with the second pulverizer, the second powder
The skin of beancurd particle storage of the discharge end discharge of broken machine is stand-by.
2. full-fat extruded soybean process units according to claim 1, it is characterised in that: the removal impurity workshop section packet
Include the first deduster, the first vibration separation screen, air classifier, the second iron remover and stone remover, the feed end of the first vibration classifying screen
It being connect with the discharge end of storehouse in bulk, the dust discharge end of the first vibration classifying screen is connect for removing dust with the first deduster, and first
Soil, gravel and underproof soybean are screened out in vibration classifying screen, the discharge end of the first vibration classifying screen is connect with air classifier,
The discharge end of air classifier is connect with stone remover for removing magnetic impurity and stone by the second iron remover.
3. full-fat extruded soybean process units according to claim 1, it is characterised in that: the quality-adjusting device includes monotubular
Quality-adjusting device and DDC quality-adjusting device, the feed end of monotubular quality-adjusting device are connect with feeder, and the discharge end and DDC of monotubular quality-adjusting device are quenched
The feed end of device connects, and the discharge end of DDC quality-adjusting device and the feed end of bulking machine connect, the discharge end and extruding of DDC quality-adjusting device
The discharge end of machine is connected with third blower for extracting steam out.
4. full-fat extruded soybean process units according to claim 1, it is characterised in that: the first packing apparatus packet
Including the finished bin connecting with the first rotary vibration classifying screen discharge end, the discharge end of finished bin is connected with the 4th threeway, and the four or three
A logical discharge port is connected with the first surge bunker, and the discharge port of the first surge bunker is connected with the first packaging scale, the 4th threeway
The connection of the feed end of another discharge port and first disintegrator.
5. full-fat extruded soybean process units according to claim 1, it is characterised in that: the suction skin device and second time
Turn to be provided between vibration separation screen and collect skin of beancurd cyclone, collects skin of beancurd cyclone and be used to settle skin of beancurd and bean cotyledon, sedimentation
Skin of beancurd and bean cotyledon enter the second rotary vibration classifying screen.
6. full-fat extruded soybean process units according to claim 5, it is characterised in that: collect skin of beancurd cyclone and be connected with
Dust-extraction unit.
7. full-fat extruded soybean process units according to claim 1, it is characterised in that: the discharge end of storehouse in bulk is provided with
Weighing balance, the discharge end of weighing balance are connected with the first elevator, the discharge end of the first elevator and the charging of removal impurity workshop section
End connection.
8. full-fat extruded soybean process units according to claim 1, it is characterised in that: the charging of the first disintegrator
End is connected with the second elevator, and the feed end of the second elevator is connect with the discharge port of the discharge bean cotyledon of the second threeway.
9. full-fat extruded soybean process units according to claim 1, it is characterised in that: the connection of the second crusher discharge end
There is third elevator, the discharge end of third elevator is connect with the feed end of the first rotary vibration classifying screen.
10. the production technology of full-fat extruded soybean process units of the claim 1-9 described in any one, it is characterised in that: clear
Except impurity in soybean, then milling soya seeds form soy meal to first cracked soybeans, remove the impurity in soy meal, abolish in soy meal
Knot arch, quenched soy meal, it is quenched after material carry out expanding treatment, the material after expanding treatment carry out cooling removes moisture removal,
Break process is carried out into the second crusher, screening packing is carried out to broken soy bean powder, cracked soybeans and crushing are big
The step of addition removal skin of beancurd that can be selected between beans, the skin of beancurd cleaned out is stand-by.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106690379A (en) * | 2016-12-01 | 2017-05-24 | 宣城市同鼎饲料科技有限公司 | Expanded-feed processing system and processing technology |
| CN108850551A (en) * | 2018-07-02 | 2018-11-23 | 江苏丰尚智能科技有限公司 | A kind of low energy consumption rice bran stablizes processing technology and equipment |
| CN109007314A (en) * | 2018-09-11 | 2018-12-18 | 李延江 | A kind of preparation method of expanded soybean particle |
| CN110003347B (en) * | 2019-04-24 | 2022-03-18 | 江苏丰尚智能科技有限公司 | Processing technology and processing equipment for modified starch binder |
| CN114343211A (en) * | 2021-11-30 | 2022-04-15 | 南京致润生物科技集团有限公司 | Closed conditioner and high-predigestion creep tank conservation material equipment comprising same |
| CN114431498A (en) * | 2021-11-30 | 2022-05-06 | 南京致润生物科技集团有限公司 | Feed processing method, processing equipment and bulking machine for processing feed |
| CN114831326B (en) * | 2022-05-20 | 2023-06-06 | 新疆征泰饲料有限公司 | Puffed feed production system and production method |
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