CN216292963U - Popped maize apparatus for producing of high degree of gelatinization - Google Patents

Abstract

The utility model discloses a high gelatinization degree puffed corn production device, wherein a feed inlet is arranged at the bottom of a first hoister, the first hoister is communicated with a cleaning sieve through a feed delivery pipe, a permanent magnet cylinder is arranged on a delivery pipe between the first hoister and the cleaning sieve, the cleaning sieve is communicated with a stone remover, the bottom of a first cabin to be puffed is communicated with a first bulking machine, the first bulking machine is communicated with a first air-cooled auger, the end part of the first air-cooled auger is communicated with a coarse crusher, the bottom of a second cabin to be puffed is communicated with a second bulking machine, the second bulking machine is communicated with a second air-cooled auger, and the second air-cooled auger is communicated with a fine crusher, the device can realize thorough puffing of products, effectively improve the gelatinization degree of the products, facilitate digestion and absorption of livestock, effectively remove impurities in raw materials, avoid the influence of the impurities on the service life of equipment, and improve the quality of the products, improves the production efficiency of the puffed corn and has good practicability.

Description

Popped maize apparatus for producing of high degree of gelatinization

Technical Field

The utility model relates to the technical field of puffed corn production, in particular to a high-gelatinization degree puffed corn production device.

Background

Puffed corn is also called puffed maize meal, can regard as food main ingredient and fodder to eat, in the modern feed production process, puffed corn is as a conventional feed ingredient, wide application has been in feed production, the gelatinization degree height of corn has direct influence to the digestion absorption of livestock, prior art, it is the single section and carries out popped operation more, in the course of working, because the texture of corn ingredient is comparatively inseparable, the gelatinization degree of single section popped processing influence cereal easily, in addition, current puffed corn is when production, simple screening edulcoration is only carried out to preliminary edulcoration, the edulcoration is not thorough, the life of reduction equipment, and the raw materials that mixes impurity influences the quality of product.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem of the prior art, and provides a high-gelatinization-degree puffed corn production device to solve at least one of the technical problems.

The technical scheme for solving the technical problems is as follows: a high-gelatinization-degree puffed corn production device comprises a first elevator, a feed port, a permanent magnet cylinder, a cleaning sieve, a stone remover, a second elevator, a temporary storage bin, a pulverizer, a third elevator, a mixing bin, a weighing hopper, a mixing machine, an automatic volume weight adjusting device, a fourth elevator, a first bin to be puffed, a first puffing machine, a first air-cooled auger, a coarse pulverizer, a fifth elevator, a second bin to be puffed, a second puffing machine, a second air-cooled auger, a fine pulverizer, a separating device and a finished product bin, wherein the feed port is formed in the bottom of the first elevator, the first elevator is communicated with the cleaning sieve through a feed pipe, the permanent magnet cylinder is arranged on a conveying pipe between the first elevator and the cleaning sieve, the cleaning sieve is communicated with the stone remover, the bottom of the stone remover and the second elevator is communicated through the feed pipe, the upper portion of the second elevator is communicated with the upper portion of the temporary storage bin, the temporary storage bin is communicated with a pulverizer through a conveying pipe, the pulverizer is communicated with the bottom of a third lifting machine through the conveying pipe, the top of the third lifting machine is communicated with the top of a mixing bin, the bottom of the mixing bin is communicated with a mixing machine through the conveying pipe, the mixing machine is provided with an automatic bulk weight adjusting device, the bottom of the mixing machine is communicated with the bottom of a fourth lifting machine through the conveying pipe, the top of the fourth lifting machine is communicated with a first bin to be puffed, the bottom of the first bin to be puffed is communicated with a first puffing machine, the first puffing machine is communicated with a first air-cooled auger, the end part of the first air-cooled auger is communicated with a coarse pulverizer, the coarse pulverizer is communicated with a fifth lifting machine through the conveying pipe, the top of the fifth lifting machine is communicated with a second bin to be puffed, the bottom of the second bin to be puffed is communicated with a second puffing machine, the second bulking machine is communicated with the second air-cooled auger, the second air-cooled auger is communicated with the fine crusher, the fine crusher is communicated with the separating device through a conveying pipe and a lifting device, and the bottom of the separating device is communicated with a finished product bin through the conveying pipe.

Preferably, the automatic volume-weight adjusting device adjusts the volume weight of the mixed materials in the mixer through preset programming.

Preferably, the first air-cooled packing auger and the second air-cooled packing auger are semi-enclosed packing augers with industrial fans.

Preferably, the separation device is a cyclone, and the separation device is used for gas-powder separation.

Preferably, a dust removal device is arranged between the stone remover and the second lifting device.

The utility model has the beneficial effects that:

the utility model can realize the thorough puffing of the product, effectively improve the gelatinization degree of the puffed corn, facilitate the gelatinization degree of the product, facilitate the digestion and absorption of the livestock, effectively remove impurities in the raw materials by arranging the multi-step impurity removal device, avoid the impurities from influencing the service life of the equipment, improve the quality of the product, and greatly improve the production efficiency of the puffed corn by arranging the automatic volume weight adjusting device.

Drawings

FIG. 1 is a schematic view of the structure of the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

a first hoist 1; a feeding port 2; a permanent magnet drum 3; cleaning the screen 4; a stone remover 5; a second hoist 6; a temporary storage bin 7; a pulverizer 8; a third hoist 9; a mixing bin 10; a weighing hopper 11; a mixer 12; an automatic volume-weight adjusting device 13; a fourth hoisting machine 14; a first to-be-puffed bin 15; a first bulking machine 16; a first air-cooled auger 17; a coarse crusher 18; a fifth hoist 19; a second to-be-puffed bin 20; a second bulking machine 21; a second air-cooled auger 22; a fine crusher 23; a separation device 24; and a finished product bin 25.

Detailed Description

The utility model will now be further illustrated by reference to specific examples, which are intended to be illustrative only and not to limit the scope of the utility model. Further, it should be understood that various changes and modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and such equivalents may fall within the scope of the utility model as defined in the appended claims.

Referring to fig. 1, which is a schematic structural diagram of the present invention, the present invention comprises a first elevator 1, a feed inlet 2, a permanent magnetic cylinder 3, a cleaning sieve 4, a stone remover 5, a second elevator 6, a temporary storage bin 7, a crusher 8, a third elevator 9, a mixing bin 10, a weighing hopper 11, a mixing machine 12, an automatic bulk weight adjusting device 13, a fourth elevator 14, a first to-be-puffed bin 15, a first puffed bin 16, a first air-cooled auger 17, a coarse crusher 18, a fifth elevator 19, a second to-be-puffed bin 20, a second puffed bin 21, a second air-cooled auger 22, a fine crusher 23, a separating device 24, and a finished product bin 25, wherein the feed inlet 2 is arranged at the bottom of the first elevator 1, the first elevator 1 is communicated with the cleaning sieve 4 through a feed delivery pipe, the permanent magnetic cylinder 3 is arranged on the delivery pipe between the first elevator 1 and the cleaning sieve 4, the cleaning sieve 4 is communicated with the stone remover 5, and the bottom of the second elevator 6 are communicated through a feed pipe, the upper part of a second elevator 6 is communicated with the upper part of a temporary storage bin 7, the lower part of the temporary storage bin 7 is communicated with a crusher 8 through a conveying pipe, the crusher 8 is communicated with the bottom of a third elevator 9 through the conveying pipe, the top of the third elevator 9 is communicated with the top of a mixing bin 10, the bottom of the mixing bin 10 is communicated with a mixer 12 through the conveying pipe, the mixer 12 is provided with an automatic bulk weight adjusting device 13, the bottom of the mixer 12 is communicated with the bottom of a fourth elevator 14 through the conveying pipe, the top of the fourth elevator 14 is communicated with a first bin 15 to be puffed, the bottom of the first bin 15 to be puffed is communicated with a first bulking machine 16, the first bulking machine 16 is communicated with a first air-cooled auger 17, the end part of the first air-cooled auger 17 is communicated with a coarse crusher 18, the coarse crusher 18 is communicated with a fifth elevator 19 through the conveying pipe, the top of the fifth elevator 19 is communicated with a second bin 20 to be puffed, the bottom of the second to-be-puffed bin 20 is communicated with a second puffing machine 21, the second puffing machine 21 is communicated with a second air-cooled packing auger 22, the second air-cooled packing auger 22 is communicated with a fine crusher 23, the fine crusher 23 is communicated with a separating device 24 through a conveying pipe and a lifting device, and the bottom of the separating device 24 is communicated with a finished product bin 25 through the conveying pipe.

The automatic volume weight adjusting device adjusts the volume weight of mixed materials in the mixing machine 12 through preset programming, volume weight adjustment is carried out through adjusting equipment with preset programming of a company, and workers only need to set water adding metering according to the volume weight required to be produced, so that automatic operation can be completed. Need not shut down, need not trade the material and can once accomplish the production work of multiple unit weight popped maize, very big improvement the production efficiency of popped maize, the manual work has been practiced thrift and equipment cost, first air-cooled auger 17, second air-cooled auger 22 are the auger of semi-enclosed area industrial fan, separator is the shakelong, separator carries out the gas-powder separation, be provided with dust collector between stoner 5 and the second hoisting device, get rid of the dust impurity in the raw materials, further improve the quality of product.

When the utility model is used, corn is put into a feeding port 2, the corn sequentially enters a permanent magnet drum 3, a cleaning sieve 4, a stone remover 5 and a dust remover for removing impurities, the corn after the impurities are removed enters a temporary storage bin 7, the corn in the temporary storage bin 7 enters a crusher 8 for crushing, the crushed corn enters a weighing hopper 11 for weighing, the crushed corn enters a mixer 12 for volume weight adjustment through adjusting equipment preset and programmed by a company, workers only need to set water adding amount according to the volume weight required to be produced, the operation can be automatically completed without stopping the machine, the production work of the multiple volume weight expanded corn can be completed at one time without changing materials, the production efficiency of the expanded corn is greatly improved, the labor and equipment cost are saved, the mixed material enters a first expanding machine 16 for first expanding, the mixed material is cooled through a first air hose auger, the cooled material enters a coarse crusher 18 for coarse crushing, the coarsely crushed materials enter a second bulking machine 21 for second bulking treatment, are cooled by a second air-cooled packing auger 22 and enter a fine crushing machine 23 for second fine crushing, the puffed corn is crushed into puffed corn flour, the puffed corn flour enters a separating device 24 for gas-powder separation, and the separated finished product enters a finished product bin 25.

The utility model adopts the two-stage puffing device to puff and coarsely crush the product and then puff again, thereby realizing the complete expansion of the product, effectively improving the gelatinization degree of the product, being beneficial to the digestion and absorption of livestock, through the multi-step impurity removal device, impurities in the raw materials can be effectively removed, the influence of the impurities on the service life of the equipment is avoided, the quality of the product is improved, through the arrangement of the automatic volume weight adjusting device 13, the production efficiency of the puffed corn is greatly improved, the thorough puffing of the product can be realized, the gelatinization degree of the product is effectively improved, the digestion and absorption of livestock are facilitated, impurities in the raw materials are effectively removed, the influence of the impurities on the service life of equipment is avoided, the quality of the product is improved, the production efficiency of the puffed corn is improved, and the device has good practicability.

The present invention is not limited to the above preferred embodiments, and any modifications, equivalent replacements, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (5)

1. The utility model provides a popped maize apparatus for producing of high gelatinization degree which characterized in that: comprises a first elevator, a feed port, a permanent magnet cylinder, a cleaning sieve, a stoner, a second elevator, a temporary storage bin, a crusher, a third elevator, a mixing bin, a weighing hopper, a mixing machine, an automatic bulk weight adjusting device, a fourth elevator, a first to-be-puffed bin, a first puffing machine, a first air-cooled auger, a coarse crusher, a fifth elevator, a second to-be-puffed bin, a second puffing machine, a second air-cooled auger, a fine crusher, a separating device and a finished product bin, wherein the feed port is arranged at the bottom of the first elevator, the first elevator is communicated with the cleaning sieve through a feed pipe, the permanent magnet cylinder is arranged on a conveying pipe between the first elevator and the cleaning sieve, the cleaning sieve is communicated with the stoner, the bottom of the stoner and the second elevator is communicated through a feed pipe, the upper part of the second elevator is communicated with the upper part of the temporary storage bin, and the lower part of the storage bin are communicated with the crusher through a feed pipe, the crusher is communicated with the bottom of a third lifting machine through a conveying pipe, the top of the third lifting machine is communicated with the top of a mixing bin, the bottom of the mixing bin is communicated with a mixing machine through the conveying pipe, the mixing machine is provided with an automatic volume weight adjusting device, the bottom of the mixing machine is communicated with the bottom of a fourth lifting machine through the conveying pipe, the top of the fourth lifting machine is communicated with a first bin to be puffed, the bottom of the first bin to be puffed is communicated with a first puffing machine, the first puffing machine is communicated with a first air-cooled packing auger, the end part of the first air-cooled packing auger is communicated with a coarse crusher, the coarse crusher is communicated with a fifth lifting machine through the conveying pipe, the top of the fifth lifting machine is communicated with a second bin to be puffed, the bottom of the second bin to be puffed is communicated with a second puffing machine, the second puffing machine is communicated with a second air-cooled packing auger, the second air-cooled auger is communicated with the fine crusher, the fine crusher is communicated with the separating device through the conveying pipe and the lifting device, and the bottom of the separating device is communicated with a finished product bin through the conveying pipe.

2. The high gelatinization degree puffed corn production device according to claim 1, characterized in that: and the automatic volume weight adjusting device adjusts the volume weight of the mixed materials in the mixer through preset programming.

3. The high gelatinization degree puffed corn production device according to claim 1, characterized in that: the first air-cooled packing auger and the second air-cooled packing auger are semi-enclosed packing augers with industrial fans.

4. The high gelatinization degree puffed corn production device according to claim 1, characterized in that: the separation device is a saxolone, and the separation device is used for gas-powder separation.

5. The high gelatinization degree puffed corn production device according to claim 1, characterized in that: and a dust removal device is arranged between the stone remover and the second lifting device.

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