The content of the invention
The present invention processes the technical problem that process efficiency is low, cost is high to solve existing scallop, there is provided Yi Zhongxiao
The shellfish automatic producing device and method that rate is high, cost is low.
The present invention provides a kind of shellfish automatic producing device, automatic bubbling cleaning device, automatic sorting device and dries in the air automatically
Shine transmitting device;
Automatic bubbling cleaning device includes casing, reducing motor, stainless (steel) wire band, flanged ball valve, bubbling plate and filter screen, method
Blue ball valve is connected with casing, and reducing motor and stainless (steel) wire band connection, the lower end of stainless (steel) wire band is stretched into casing;Bubbling plate connects
It is connected in casing, filter screen is connected in casing, and filter screen is located at the top of bubbling plate;Bubbling plate is provided with gas hole;
Automatic sorting device includes rectangular frame, splicing plate, sieve plate, the first portable plate, the second portable plate and motor, splicing
Plate is connected to the bottom of the rectangular frame;The top of first portable plate and rectangular frame is connected, and lower end is connected with sieve plate;Second
The upper end of portable plate and the top of rectangular frame are connected, and lower end is connected with sieve plate;First portable plate and the second portable plate are by flexibility
Material is made;The output shaft of motor is connected with eccentric wheel, and sieve plate is connected by rocking bar with eccentric wheel;Splicing plate is located under sieve plate
Side;Sieve plate is provided with a hole;
The automatic transmitting device that dries includes support, conveyer belt, mobility framework, fixed block, chain, delivery sheet, conveyer belt drive
Dynamic motor and mobility framework motor, the both sides of support are connected with two guide rails;Conveyer belt is connected to the medium position of support,
Belt-driven motor and mobility framework motor are connected with support respectively, and conveyer belt passes through roller and belt-driven motor
Connection;The two bottom sides of mobility framework are connected with four rolling, and four rolling is supported on two guide rails;Fixed block and movable frame
The bottom connection of frame, chain are connected with fixed block, and chain is connected by sprocket wheel with mobility framework motor;Under mobility framework
Portion is connected with conveyer belt roller one and conveyer belt roller three, and the top of mobility framework is connected with conveyer belt roller two, conveyer belt rolling
Cylinder two and conveyer belt roller three are located at the side of mobility framework, and the opposite side of mobility framework is located at roller one;Conveyer belt is from biography
The lower section with roller one is sent by after up around conveyer belt roller two, still further below around conveyer belt roller three;Delivery sheet is with moving
Dynamic framework connection, delivery sheet are located at the lower section of the conveyer belt roller two.
Preferably, automatic sorting device also includes the 3rd portable plate and the 4th portable plate, splicing plate include the first splicing plate,
Second splicing plate, the 3rd splicing plate, the 4th splicing plate, the 5th splicing plate and the 6th splicing plate, the first splicing plate, the second splicing
Plate, the 3rd splicing plate, the 4th splicing plate, the 5th splicing plate and the 6th splicing plate are connected to the bottom of the rectangular frame;3rd
The upper end of portable plate and the top of rectangular frame are connected, and lower end is connected with sieve plate;The top of the upper end rectangular frame of 4th portable plate
Portion is connected, and lower end is connected with sieve plate;3rd portable plate and the 4th portable plate are fabricated from a flexible material.
Preferably, the conveyer belt part shape between the conveyer belt roller one and conveyer belt roller two of transmitting device is dried automatically
Into 30 °~60 ° of the gradient;Delivery sheet tilts down 20 °~60 °.
The present invention also provides a kind of processing method, comprises the following steps:
(1) shellfish meat separated by separating shell and meat process is transported to clear in the casing of automatic bubbling cleaning device
In water, automatic bubbling cleaning device is cleaned to shellfish meat, and the shellfish meat for completing cleaning is pulled out by stainless (steel) wire band out of casing;
(2) shellfish meat that step (1) exports is transported on the sieve plate of automatic sorting device, automatic sorting device is vibrated
Separation operation, the shellfish meat sub-elected export from splicing plate;
(3) shellfish meat that step (2) exports is transported on the automatic conveyer belt for drying transmitting device, starts belt-driven
Motor makes transmission Tape movement, drives shellfish meat to be dropped to by forming the conveyer belt part of the gradient on delivery sheet, shellfish meat is again from delivery sheet
On fall down dry streamline on, finally carry out outdoor drying operation.
Preferably, in step (3), before starting belt-driven motor and making transmission Tape movement, mobility framework driving electricity
Machine is moved by chain-driving fixed block, and fixed block drives mobility framework to be moved on guide rail, makes what is be connected with mobility framework to send
Flitch is moved to drying frame or dried at streamline.
The invention has the advantages that saving manpower, operating efficiency is improved, reduces production cost, while also carry
High product quality.
Further aspect of the present invention, by the description of detailed description below, it is clearly stated that.
Brief description of the drawings
Fig. 1 is the stereogram of automatic flushing device;
Fig. 2 is the stereogram of automatic flushing device;
Fig. 3 is the side view of automatic flushing device;
Fig. 4 is the structural representation of helical blade;
Fig. 5 is the structural representation of automatic steaming plant;
Fig. 6 is Fig. 5 top view;
Fig. 7 is the stereogram of vibration separate equipment;
Fig. 8 is the front view of vibration separate equipment;
Fig. 9 is the left view of vibration separate equipment;
Figure 10 is the top view of vibration separate equipment;
Figure 11 is the structural representation of vibration separate equipment upper pin installation;
Figure 12 is the stereogram of automatic bubbling cleaning device;
Figure 13 is the front view of automatic bubbling cleaning device;
Figure 14 is the top view of automatic bubbling cleaning device;
Figure 15 is the sectional view of A-A in Figure 14;
Figure 16 is the stereogram of automatic sorting device;
Figure 17 is the front view of automatic sorting device;
Figure 18 is the top view of automatic sorting device;
Figure 19 is the structural representation of sieve plate;
Figure 20 is the automatic stereogram for drying transmitting device;
Figure 21 is the automatic front view for drying transmitting device;
Figure 22 is the automatic stereogram for drying transmitting device;
Figure 23 is Figure 22 left view;
Figure 24 is the partial enlarged drawing at I in Figure 22;
Figure 25 is the sectional view of A-A in Figure 23;
Figure 26 be II in Figure 25 at partial enlarged drawing;
Figure 27 is the structural representation for drying streamline.
Reference numeral explanation:
1. support;2. stainless steel drum sieves;3. feeding funnel;4. reclaiming plate;5. export plate;6. roller;7. motor;8. chain
Bar;9. helical blade;10. sparge pipe;11. feeding funnel, 12. ponds, 13. boiling chamber enclosures, 14. discharge buckets, 15. inclined shafts
Network chain band, 16. steam jets, 17. lower net chain belts, 18. upper wire chain belts, 19. lifting motors, 20. motors one, 21. motors
Two;22. rectangular frame;23. sieve bucket;24. vibrating motor;25. vibrating motor support;26. spring;27. spring installing plate;28.
Upper spring installation axle;29. lower spring installation axle;30. casing;31. reducing motor;32. stainless (steel) wire band;33. flanged ball valve;
34. spillway hole;35. bubbling plate;36. filter screen;37. tracheae;38. air admission hole;39. baffle plate;40. rectangular frame, 41. first splicings
Plate, 42. second splicing plates, 43. the 3rd splicing plates, 44. the 4th splicing plates, 45. the 5th splicing plates, 46. the 6th splicing plates, 47.
Sieve plate, 48. first portable plates, 49. second portable plates, 50. the 3rd portable plates, 51. the 4th portable plates, 52. first portable plates are consolidated
Determine frame, 53. second portable plate fixed mounts, 54. the 3rd portable plate fixed mounts, 55. the 4th portable plate fixed mounts, 56. motors, 57.
First area, 58. second areas, 59. the 3rd regions, 60. the 4th regions, 61. the 5th regions, 62. the 6th regions.63. support;
64. guide rail;65. conveyer belt;66. mobility framework;67. conveyer belt roller one;68. conveyer belt roller two;69. conveyer belt roller
Three;70. roller;71. fixed block;72. chain;73. delivery sheet;74. belt-driven motor;75. mobility framework motor;
76. shelf;77. guipure;78. reducing motor.
Embodiment
As Figure 1-4, automatic flushing device includes support 1, stainless steel drum sieve 2, feeding funnel 3, reclaiming plate 4, export
Plate 5, motor 7, sparge pipe 10.Support 1 is mounted with that 16 rollers, 6,16 rollers 6 divide for four groups, every group of four rolling.Every group four
Two sides for being arranged on support 1 in individual roller 6, two other is arranged on the opposite side of support 1.The both ends of support 1 are respectively set
One group of roller is put, the middle part of support 1 sets two groups of rollers.Stainless steel drum sieve 2 is arranged between four groups of rollers, stainless steel drum
Sieve 2 is by four groups of roller supportings in the intermediate region of support 1.
Feeding funnel 3 is arranged on support 1, positioned at the porch of stainless steel drum sieve 2.Reclaiming plate 4 is arranged on support 1,
Positioned at the exit of stainless steel drum sieve 2.Export plate 5 to be arranged on support 1, positioned at the lower section of stainless steel drum sieve 2.Sparge pipe
10 are arranged on support 1, and it is located on the center line of stainless steel drum sieve 2.
Motor 7 is arranged on support 1, and the output shaft of motor 7 is connected with sprocket wheel, and stainless steel drum sieves the cylindrical of 2 entrance
Week is connected by chain 8 with sprocket wheel.The entrance of output shaft and the stainless steel drum sieve 2 of motor 7 can also pass through belt drive
Other transmission mechanisms connection such as structure, gear drive.The activation point of stainless steel drum sieve 2 is not limited to entrance, can be whole
The optional position of individual rotary screen.
Stainless steel drum sieve 2 is provided with several holes, a diameter of 2-4cm in hole.Along length on the inwall of stainless steel drum sieve 2
Degree direction is connected with helical blade 9.
Sparge pipe 10 is provided with several water jets along its length, and the high-pressure hydraulic pump of peripheral hardware is connected by pipeline and sparge pipe 10
Connect.
Automatic flushing device application method is, starts motor 7, motor 7 by chain gear transmission drive stainless steel drum sieve 2 with
Roller 6 is support rotating, and high-pressure hydraulic pump work makes sparge pipe 10 eject water under high pressure to surrounding.It will be treated from what is salvaged in the sea
The scallop of cleaning is poured into feeding funnel 3, and scallop is sent into the entrance of stainless steel drum sieve 2, the rotation of stainless steel drum sieve 2 by feeding funnel 3
Helical blade 9 also rotates while turning, and in the presence of helical blade 9, scallop rolls up and down and going out to stainless steel drum sieve 2
The debris such as the silt of scallop case surface are washed, washed by the movement of mouth direction, the water under high pressure can that sparge pipe 10 sprays
The debris such as silt fallen into from the hole on stainless steel rotary screen 2 in export plate 5, clean scallop is just from stainless steel rotary screen 2
Outlet is discharged on reclaiming plate 4, is finally collected.
The cleaning process of above scallop shell realizes automatic charging, cleaning, substitutes artificial cleaning, saves manpower, carry
High production efficiency, reduces production cost, and cleaning performance is more preferable.
As seen in figs. 5-6, automatic steaming plant includes feeding funnel 11, pond 12, boiling chamber enclosure 13, discharge bucket 14, steams
Boil and steam jet 16, lower net chain belt 17 and upper wire chain belt 18 are connected with chamber enclosure 13, upper wire chain belt 18 is located at lower floor
The top of network chain band 17, lower net chain belt 17 are located at the top of steam jet 16.
Spacing between lower net chain belt 17 and upper wire chain belt 18 is 10cm -30cm.
The outlet of feeding funnel 11 is stretched into pond 12.The lower end of inclined shaft network chain band 15 is stretched into pond 12, upper end position
In the porch of boiling chamber enclosure 13, the upper end of inclined shaft network chain band 15 is located at the top of the end of lower net chain belt 17.Slope
The angle for lifting network chain band 15 and horizontal plane is 60 °.Discharge bucket 14 is connected with the outlet of boiling chamber enclosure 13.
Lifting motor 19 is connected with inclined shaft network chain band 15, and lifting motor 19 is used to drive inclined shaft network chain band 15 to transport
Turn.
Motor 1 is connected with upper wire chain belt 18, and motor 1 is used to drive upper wire chain belt 18 to operate.
Motor 2 21 is connected with lower net chain belt 17, and motor 2 21 is used to drive lower net chain belt 17 to operate.
Thermometer, pressure gauge, safety valve are provided with boiling chamber enclosure 13.
In use, steam jet 16 sprays vapours, the cure bag in boiling chamber enclosure 13 is reached 100 DEG C, will pass through
Scallop after foregoing automatic matting processing pours into pond 12 from feeding funnel 11, is cleaned in clear water of the scallop in pond 12
One time.Inclined shaft network chain band 15 lifts the scallop in water onto lower net chain belt 17, upper wire chain belt 18 and lower floor's network chain
Band 17 operates simultaneously, is moved in space of the scallop between upper wire chain belt 18 and lower net chain belt 17 to upper left side, so fans
Shellfish is just cooked in cure bag.The scallop cooked is fallen into discharge bucket 14 from the outlet of boiling chamber enclosure 13, then from going out
The output of hopper 14 is further processed.
In digestion process, upper wire chain belt 18 and lower net chain belt 17 clamp scallop, can fix scallop, can improve
Cooking effect.Automatic digestion process realizes automatic charging, automatic boiling and self-emptying, saves manpower, improves work
Efficiency, production cost is reduced, while also improve cooking effect.
As illustrated in figures 7-11, vibration separate equipment includes rectangular frame 22, sieve bucket 23, vibrating motor 24, vibrating motor branch
Frame 25, spring 26, spring installing plate 27 and upper spring installation axle 28, vibrating motor support 25 are connected with sieve bucket 23, vibrating motor
24 are connected with vibrating motor support 25.
Two spring installing plates 27 are installed in the side of sieve bucket 23, and opposite side relative position also installs two spring installing plates
27.Each spring installing plate 27 is connected with two upper spring installation axles 28, and one shares eight upper spring installation axles 28.
Rectangular frame 22 be provided with the upper quantity identical lower spring installation axle 29 of spring installation axle 28, one shares under eight
Spring installation axle 29.
Connected between upper spring installation axle 28 and lower spring installation axle 29 with spring 26, i.e. one end of spring 26 is enclosed on bullet
In spring installation axle 28, the other end is enclosed in lower spring installation axle 29.One kind has eight springs 26.
Sieve bucket 23 is located in the central space of rectangular frame 22, and it is supported on eight springs 26.Sieve bucket 23 and rectangle frame
Relation is not fixedly connected with directly between frame 22.
Sieve bucket 23 is provided with several holes, preferably circular hole of the diameter in 20mm-50mm.
In use, cooked scallop is poured in sieve bucket 23 from the output of discharge bucket 14, Vibration on Start-up motor 24, vibrating motor
24 drive sieve bucket 23 of reciprocating vibration for support progress with spring 26, and scallop just comes off from scallop shell, completes separating shell and meat, point
The scallop separated out falls down from the hole in sieve bucket 23.Said process realizes being automatically separated for scallop and shell, saves people
Power, operating efficiency is improved, reduce production cost.
As shown in figs. 12-15, the scallop isolated is cleaned automatically by automatic bubbling cleaning device, automatic bubbling
Cleaning device includes casing 30, reducing motor 31, stainless (steel) wire band 32, flanged ball valve 33, bubbling plate 35, filter screen 36, tracheae 37
With baffle plate 39.Flanged ball valve 33 is connected with the bottom of casing 30, and flanged ball valve 33 connects with the inner chamber of casing 30.Reducing motor 31
It is connected with stainless (steel) wire band 32, the lower end of stainless (steel) wire band 32 is stretched into casing 30.Bubbling plate 35 is arranged in casing 30, filter screen
36 are arranged in casing 1, and filter screen 36 is located at the top of bubbling plate 35.
Bubbling plate 35 is hollow structure, and its upper surface is provided with several gas holes.Tracheae 37 is connected with bubbling plate 35, tracheae
37 are provided with air admission hole 38, and the air inlet of tracheae 37 is located at the outside of casing 30.Tracheae 37 connects with bubbling plate 35.
Baffle plate 39 is connected with the inwall of casing 30, and baffle plate 39 is close to stainless (steel) wire band 32.
The both sides of casing 30 are provided with spillway hole 34.
In use, first from flanged ball valve 33 into casing 30 injected clear water, water is not had screen pack 36, the water level upper limit does not surpass
Cross spillway hole 34.Secondly, pending scallop is poured into the clear water in casing 30 by conveyor-belt apparatus, uses air pump
Air is passed through to bubbling plate 35 by tracheae 37, air exports upwards from the gas hole on bubbling plate 35, forms many bubbles,
It has been achieved in that the cleaning to scallop.After cleaning certain time, then start reducing motor 31 and drive stainless (steel) wire band 32 to revolve
Turn, stainless (steel) wire band 32 just pulls cleaned scallop out, completes whole automatic washing and cleaning operation.
As illustrated in figs. 16-19, automatic sorting device includes rectangular frame 40, the first splicing plate 41, the second splicing plate 42, the
Three splicing plates 43, the 4th splicing plate 44, the 5th splicing plate 45, the 6th splicing plate 46, sieve plate 47, the first portable plate 48, second are lived
Dynamic plate 49, the 3rd portable plate 50, the 4th portable plate 51, motor 56, the first splicing plate 41, the second splicing plate 42, the 3rd splicing plate
43rd, the 4th splicing plate 44, the 5th splicing plate 45, the 6th splicing plate 46 are arranged on the bottom of rectangular frame 40.First portable plate 48
Upper end be connected by the first portable plate fixed mount 52 with the top of rectangular frame 40, lower end is connected with sieve plate 47.Second activity
The upper end of plate 49 is connected by the second portable plate fixed mount 53 with the top of rectangular frame 40, and lower end is connected with sieve plate 47.3rd
The upper end of portable plate 50 is connected by the 3rd portable plate fixed mount 54 with the top of rectangular frame 40, and lower end is connected with sieve plate 47.
The upper end of 4th portable plate 51 is connected by the 4th portable plate fixed mount 55 with the top of rectangular frame 40, and lower end connects with sieve plate 47
Connect.
Sieve plate 47 is located at the centre position of rectangular frame 40.First splicing plate 41, the second splicing plate 42, the 3rd splicing plate
43rd, the 4th splicing plate 44, the 5th splicing plate 45, the 6th splicing plate 46 are located at the lower section of sieve plate 47.
Multiple holes are provided with sieve plate 47, of different sizes according to hole is divided into different zones, is first area 57, second respectively
Region 58, the 3rd region 59, the 4th region 60, the 5th region 61, the 6th region 62.The diameter in the hole on each region is not
Together, for sifting out the scallops of different sizes.First splicing plate 41 faces first area 57, the face of the second splicing plate 42
Second area 58, the 3rd splicing plate 43 faces the 3rd region 59, and the 4th splicing plate 44 faces the 4th region 60, and the 5th connects
Flitch 45 faces the 5th region 61, and the 6th splicing plate 46 faces the 6th region 62.
First portable plate 48, the second portable plate 49, the 3rd portable plate 50 and the 4th portable plate 51 are fabricated from a flexible material.
The output shaft of motor 56 is connected with eccentric wheel, and rocking bar is connected with eccentric wheel, and sieve plate 47 is connected with rocking bar.
In use, the scallop after the processing of pressure pulse cleaning process is poured on sieve plate 47 by conveyor-belt apparatus, open
Dynamic motor 56, motor 56 rotate with movable eccentric wheel, and eccentric wheel drives sieve plate 47 to be moved back and forth along the length direction of rectangular frame 40, no
Scallop with size is just from first area 57, second area 58, the 3rd region 59, the 4th region 60, the 5th area on sieve plate 47
Domain 61, the 6th region 62 hole in drop to the first splicing plate 41, the second splicing plate 42, the 3rd splicing plate 43, the 4th splicing plate 44,
In 5th splicing plate 45, the 6th splicing plate 46.First splicing plate 41, the second splicing plate 42, the 3rd splicing plate 43, the 4th splicing plate
44th, the size for the scallop that the 5th splicing plate 45, the 6th splicing plate 46 receive differs, and which shows different big
The classification of small scallop.
As shown in Figure 20-26, the automatic transmitting device that dries includes support 63, and a guide rail is installed in the both sides of support 63 respectively
64, one shares two guide rails.Conveyer belt 65 is arranged on the medium position of support 63.Belt-driven motor 74 and mobility framework are driven
Dynamic motor 75 is arranged on the end of support 63, and conveyer belt 65 is connected by roller with belt-driven motor 74.
The two bottom sides of mobility framework 66 respectively install two rollers 70, a shared four rolling 70.Four rolling 70 supports
On two guide rails 64.Fixed block 71 is connected with the bottom of mobility framework 66, and chain 72 is connected with fixed block 71, and chain 72 passes through
Sprocket wheel is connected with mobility framework motor 75.
Conveyer belt roller 1 is arranged on the bottom of mobility framework 66, and conveyer belt roller 2 68 is arranged on mobility framework 66
Top, conveyer belt roller 3 69 are arranged on the bottom of mobility framework 66.Conveyer belt roller 2 68 and conveyer belt roller 3 69 are located at
The side of mobility framework 66, conveyer belt roller 1 are located at the opposite side of mobility framework 66.Conveyer belt 65 is from conveyer belt roller one
67 lower section is by after up around conveyer belt roller 2 68, still further below around conveyer belt roller 3 69, conveyer belt roller 1
Conveyer belt part forms 30 °~60 ° of the gradient between conveyer belt roller 2 68, sets 45 ° of the gradient optimal.
Delivery sheet 73 is arranged in mobility framework 66, and delivery sheet 73 is located at the lower section of conveyer belt roller 2 68.Delivery sheet 73
20 °~60 ° are tilted down, tilts down 30 ° most preferably.Delivery sheet 73 is provided with groove.
In use, getting out drying frame in advance or drying streamline, start mobility framework motor 75, mobility framework is driven
Dynamic motor 75 drives fixed block 71 to move by chain 72, and fixed block 71 drives mobility framework 66 to be moved on guide rail 64, make with
The delivery sheet 73 that mobility framework 66 connects is moved to drying frame or dried at streamline.Then, the scallop after sorting is passed through
Conveyor-belt apparatus, which is poured on the conveyer belt 65 being horizontal, (forms the right side of the part of conveyer belt 65 of the gradient in Fig. 2
Point), starting belt-driven motor 74 makes conveyer belt 65 mobile (on the basis of Fig. 2) from right to left, and scallop is by forming slope
The conveyer belt part of degree is dropped on delivery sheet 73, and scallop falls down in drying frame or dries streamline from delivery sheet 73 again
On, finally carry out outdoor drying operation.
It is as shown in figure 27 to dry the structure of streamline, it includes shelf 76, guipure 77 and reducing motor 78, guipure 77 with subtract
Speed motor 78 is connected, and reducing motor 78 is arranged on shelf 76, and guipure 77 is arranged among shelf 76.
It should be noted that the present apparatus is not limited to handle scallop, the marine products such as other shellfishes can also be handled.
It is described above to be not intended to limit the invention only to the preferred embodiments of the present invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.Every claim in the present invention is done in the range of limiting
Any modification, equivalent substitution and improvements etc., all should be within protection scope of the present invention.