CN106044812B - Fireproof door filler production and recovery integrated system device - Google Patents
Fireproof door filler production and recovery integrated system device Download PDFInfo
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- CN106044812B CN106044812B CN201610577352.2A CN201610577352A CN106044812B CN 106044812 B CN106044812 B CN 106044812B CN 201610577352 A CN201610577352 A CN 201610577352A CN 106044812 B CN106044812 B CN 106044812B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 56
- 239000000945 filler Substances 0.000 title claims abstract description 50
- 238000011084 recovery Methods 0.000 title claims abstract description 40
- 239000000843 powder Substances 0.000 claims abstract description 49
- 239000002699 waste material Substances 0.000 claims abstract description 21
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000009825 accumulation Methods 0.000 claims abstract description 9
- 230000007306 turnover Effects 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 115
- 239000000428 dust Substances 0.000 claims description 96
- 239000007921 spray Substances 0.000 claims description 61
- 238000001914 filtration Methods 0.000 claims description 38
- 239000007788 liquid Substances 0.000 claims description 34
- 239000010410 layer Substances 0.000 claims description 29
- 229910052751 metal Inorganic materials 0.000 claims description 29
- 239000002184 metal Substances 0.000 claims description 29
- 239000006096 absorbing agent Substances 0.000 claims description 27
- 239000007789 gas Substances 0.000 claims description 27
- 239000002912 waste gas Substances 0.000 claims description 25
- 238000007599 discharging Methods 0.000 claims description 24
- 238000007789 sealing Methods 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000006243 chemical reaction Methods 0.000 claims description 20
- 238000003756 stirring Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000010521 absorption reaction Methods 0.000 claims description 14
- 239000003513 alkali Substances 0.000 claims description 12
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 12
- 239000011229 interlayer Substances 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 12
- 238000009826 distribution Methods 0.000 claims description 10
- 238000011049 filling Methods 0.000 claims description 10
- 230000001877 deodorizing effect Effects 0.000 claims description 9
- 239000000047 product Substances 0.000 claims description 9
- 238000012216 screening Methods 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 230000010412 perfusion Effects 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims description 5
- 229920001875 Ebonite Polymers 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 239000002781 deodorant agent Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 239000000706 filtrate Substances 0.000 claims description 3
- -1 polypropylene Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 230000002265 prevention Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 230000000903 blocking effect Effects 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 2
- 241000521257 Hydrops Species 0.000 description 2
- 206010030113 Oedema Diseases 0.000 description 2
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- 235000019362 perlite Nutrition 0.000 description 2
- 239000010451 perlite Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- OSMSIOKMMFKNIL-UHFFFAOYSA-N calcium;silicon Chemical compound [Ca]=[Si] OSMSIOKMMFKNIL-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F7/00—Compounds of aluminium
- C01F7/02—Aluminium oxide; Aluminium hydroxide; Aluminates
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Inorganic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
The invention relates to a fireproof door filler production and recovery integrated system device in the field of fireproof door filler production. The invention is realized by the following technical scheme: the utility model provides a fire door filler production retrieves integrative system device, includes filler production system, coarse fraction system of filler, filler powder sieve device, filler powder alumina production system, filler alumina innocent system, production system includes fire door production facility and fire prevention filler production facility (these equipment are the existing equipment in this field), sets up between the production, set up the conveyer belt between the production and connect the waste accumulation, set up the second conveyer belt between the waste accumulation and connect the waste turnover, set up the coarse fraction system of filler in the waste turnover.
Description
Technical Field
The invention relates to a fireproof door filler production and recovery integrated system device in the field of fireproof door filler production.
Background
The metal door refers to an aluminum door, a wooden door, a metal or semi-metal door and the like which are common building components in modern buildings, the demand of the metal door or semi-metal door is very large, fireproof materials are needed to be added in the manufacture of the metal door or semi-metal door to reach fireproof standards, the fireproof materials are used as heat insulation, heat insulation structures are widely used, the fireproof materials which are manufactured in fireproof doors are perlite, aluminum silicate cotton, rock wool and the like, are made into perlite fireproof plates, aluminum silicate cotton fireproof plates and rock wool fireproof plates, silicon calcium fireproof plates, a large amount of leftover materials are generated in the process of cutting, filling and the like when the fireproof doors are manufactured, a large amount of waste materials are also generated in the process of manufacturing the fireproof doors, a large amount of recycled materials are recycled in the process of recycling the waste fireproof doors, and a large amount of waste solid waste materials are directly discarded, and some of the materials are toxic to the environment, and the materials can be collected and remanufactured in practice, so that the main purpose is to change waste into valuables.
Disclosure of Invention
The invention aims to provide a fireproof door filler production and recovery integrated system device.
The invention is realized by the following technical scheme: the production system comprises fireproof door production equipment and fireproof filler production equipment, wherein the equipment is existing in the field, the equipment is arranged between production rooms, conveyor belts are arranged between production rooms and connected with waste accumulation rooms, second conveyor belts are arranged between waste accumulation rooms and connected with waste turnover rooms, and the waste turnover rooms are internally provided with the coarse filler crushing system;
the filler coarse crushing system comprises a recovery system and a treatment system, wherein the recovery system comprises a coarse crusher, a screw feeding device, a lifting feeding device, a lump powder separating device, a lifting feeding pipe, a collecting device, a distributing device, a dust removing pipe, a cloth bag dust removing device, an air supply device and an air chimney;
the coarse crusher comprises a mincing machine and a lifting conveyor belt, wherein the lifting conveyor belt comprises a feeding belt and a discharging belt, a metal needle detecting machine is arranged on the discharging belt, the feeding belt is arranged at the front end of the mincing machine, a high table leg is arranged at the bottom of the mincing machine, a mincing device is arranged on the high table leg, and a material collecting screen drum is arranged at a material outlet of the mincing device;
the metal needle checking machine comprises a blanking belt, a collator leading-in shaft channel, a running water track and a pressing roller, wherein a slide way is arranged around the outside of the pressing roller in a tubular shape, the running water track is arranged in the slide way, the running water track is in a wave shape or a spiral shape, the pressing roller is wrapped by the running water track, a detector is arranged on the slide way, and a plurality of needle sucking devices are arranged below the detector;
the device is arranged so as to mainly carry out the blocking of coarse materials, process various solid blocks, metal wires, sheets, blocks, plates and the like in the blocking so as to obtain the firm objects, not to damage various parts in a screw feeding device, a block powder separating device and a distributing device of subsequent equipment, 2 also overcomes the defect that the coarse materials are similar to residual sponge and have to be compressed to a certain extent when being filled, and the coarse materials are not plane like cloth but three-dimensional blocks on a plurality of sides when being detected, so that the coarse materials are continuously turned in a cylinder or wave mode to process the sundries.
The screw feeding device comprises a frame A, a lifting bucket A, a screw auger, a fixed cutter and a multi-hole screw rotating cutter, wherein the screw auger is arranged on the frame A and is arranged in a material collecting table, the screw auger is driven by an auger shaft, a speed reducer is arranged at the head end of the auger shaft, a transmission shaft tooth sheet or a transmission belt is arranged on the speed reducer, and the transmission shaft tooth sheet or the transmission belt is connected with a transmission machine;
the tail end of the material collecting table is provided with a material distributing room, a porous metal cylinder screen is arranged in the material distributing room, and a fixed cutter and a porous screw cutter are arranged at the front end or the tail end of the porous metal cylinder screen;
the lifting and feeding device comprises a lifting hopper B, a bottom frame and a top frame, wherein an oval lifting and feeding hopper material distribution line is arranged in the lifting hopper B, a rotating shaft bearing seat is arranged at the top end of the oval lifting and feeding hopper material distribution line, a rotating shaft bearing is arranged at the bottom of the oval lifting and feeding hopper material distribution line, the rotating shaft bearing seat is connected with a driving motor, the lifting hopper B is arranged at one side of the bottom frame, a discharge hole is arranged in the top frame, and the lifting hopper B and the discharge hole are opposite in arrangement direction;
the powder separating device comprises a B frame and a separator, wherein the separator comprises a spiral feeding pipe, a blowing-off spiral cylinder and a discharging cylinder, a crushing device and a power device are arranged on the B frame, the power device comprises a spiral feeding pipe driving motor and a crushing spiral cylinder driving motor, the spiral feeding pipe driving motor comprises a motor, a chain and a driving gear set, the crushing spiral cylinder driving motor comprises a motor and a tensioning belt, the spiral feeding pipe is arranged at the top end of the blowing-off spiral cylinder and is connected with a feeding hole of the blowing-off spiral cylinder, a dispersing hammer is arranged in the blowing-off spiral cylinder, the blowing-off spiral cylinder comprises a flow pipe and a crushing pipe, the flow pipe and the crushing pipe are in spiral arrangement, the crushing pipe is arranged above the flow, a refining space is arranged at the tail end of the crushing pipe, a screen mesh is arranged at the bottom end of the refining space, and the discharging cylinder is arranged in the blowing-off spiral cylinder;
the lifting feeding pipe is arranged between the block powder separating device and the collecting device, and a feeding auger or a feeding hopper is arranged in the lifting feeding pipe;
the material collecting device comprises a C frame and a material collecting barrel, wherein the material collecting barrel is arranged on the C frame and comprises a discharging machine, a material collecting cone barrel and a material returning cylinder, the material returning cylinder is arranged at the top end, a material inlet is arranged at one side of the material returning cylinder, an air port is arranged at one side of the material returning cylinder, and a negative pressure fan is arranged at the air port; the air port is provided with a dust removing pipe which is connected with a cloth bag dust removing device, and the bottom end of the aggregate cone barrel is provided with a discharging barrel;
the device comprises a C frame bottom end of a material collecting device, a material distributing device arranged at a position corresponding to a discharging cylinder of the material collecting device, a material distributing device, a material collecting device and a material collecting device, wherein the material distributing device comprises a D frame, a vibrating flat bucket and a vibrating machine body, the vibrating machine body is arranged on the D frame, the vibrating flat bucket is arranged on the vibrating machine body, a vibrator is arranged at the bottom of the vibrating flat bucket, a powder velvet outlet and a fiber block outlet are arranged at the tail end of the vibrating machine body, a powder filter screen layer is arranged in the vibrating flat bucket, a powder bottom plate is arranged below the powder filter screen layer, and an elastic buffer cushion is further arranged on the D frame;
the classification process is a major process after coarse material dicing, and because of the special coarse material, only 1-layer material separating equipment cannot cut coarse materials, and the situation that fine materials are connected is inevitable, so that a separator is required to thoroughly separate the coarse materials into separate blocks in order to overcome the situation that the fine materials are connected, and meanwhile, separated powder materials are required to be processed.
The cloth bag dust removing device comprises an E frame and a dust remover, wherein the dust remover is arranged on the E frame and comprises a dust collecting bucket, a dust removing barrel and an air pump, a dust outlet is formed in the bottom of the dust collecting bucket, an air seal is arranged above the dust outlet, the dust collecting bucket is arranged above the air seal, the dust collecting barrel is arranged above the dust collecting bucket, a dust removing cloth bag is arranged in the dust removing barrel, the top end of the dust removing barrel is provided with the air pump, the tail end of the air pump is provided with a dust outlet, one end of the dust removing barrel is provided with a dust inlet, the dust inlet is provided with a dust removing pipe connected with a collecting device, and the bottom end of the dust outlet is provided with the dust collecting barrel;
the dust collector comprises a dust collecting pipe, a positive-negative pressure automatic switching fan and an air chimney, wherein one end of the dust collecting pipe is connected with the dust collecting pipe, one end of the dust collecting pipe is connected with the positive-negative pressure automatic switching fan, the dust collecting pipe is in a T character shape, and the top end of the dust collecting pipe is provided with the air chimney.
Preferably, only 1 group of fixed knives and porous spiral knives are arranged.
Preferably, a mesh screen is arranged at the tail end of the aggregate cone barrel.
The bottom end of the dust outlet of the distributing device is also provided with a fine powder conveying pipe which is connected to the filling material powder screening device, a material collector is arranged below the filling material powder screening device, the rear end of the material collector is provided with a material lifting device, and the material lifting device is provided with a material conveying pipe which is connected with a filling material powder alumina production system;
the filler powder alumina production system comprises a double-wheel set sealed reaction tank, a filter press, an exhaust gas filtering tower, an exhaust gas treatment spray liquid recovery device, a spray liquid supply tank, an underground water supply device, an induced draft fan and a chimney;
the double-wheel set sealed reaction tank is connected with a filter press through a perfusion tube, and the filter press is connected with a product tank through a perfusion tube;
the double-wheel-group sealed reaction tank comprises a reaction kettle and a sealing cover, wherein an exhaust port and a feed port are formed in the top of the sealing cover, a heat-insulating layer is arranged on the kettle body, the heat-insulating layer is tightly attached to the kettle body and is wrapped by a plurality of temperature control sheets, a ball chamber is arranged in the temperature control sheets, the ball chamber is a vacuum ball chamber, an eduction pipe and a stirring device are arranged in a kettle groove in the kettle body, the stirring device is of a two-layer paddle structure, the bottom of the stirring device is a Y-shaped bottom layer paddle, a liquid paddle is arranged above the bottom layer paddle, the stirring device penetrates through the reaction kettle in alignment and is exposed from the sealing cover, a product pipe and a stirring motor are arranged on the sealing cover, and a plurality of exhaust pipes are arranged on the exhaust port of the sealing cover;
the reaction kettle is connected with a filter press through a product outlet pipe;
the exhaust pipe of reation kettle connects the waste gas filtration tower, the waste gas filtration tower is upright cylindric, inside cavity, by tower body and tower body inside from top to bottom separate four absorption rooms and constitute, by down supreme inlet chamber, filter the absorption room, spray room, discharge chamber top sets up the purification gas delivery tube that outwards set up, purification gas delivery tube below sets up spray set, spray set below sets up and filters the absorption room, it comprises two sections filtration filler sections at least, filtration filler section is the polypropylene material, set up hydrops filtrate section between every two sections filtration filler sections, it sets up the inlet chamber to filter the absorption room below, the inlet chamber sets up gaseous equipartition dish, waste gas filtration tower still is connected with waste gas treatment spray recovery unit, waste gas treatment spray recovery unit comprises throwing the pond, recovery tube and throwing the liquid pipe, throw and set up the stirring rake in the pond, the inlet chamber of throwing liquid pipe connection throwing pond and waste gas filtration tower.
The clean gas delivery pipe that the emission room top set up is connected with the draught fan, and the draught fan passes through the defeated tuber pipe and connects the chimney.
The waste gas filtering tower is preferably composed of at least a lime water spray absorber, an alkali liquor spray absorber and a deodorizing spray absorber, wherein the lime water spray absorber, the alkali liquor spray absorber and the deodorizing spray absorber are connected in series through air ducts, and spray devices of the lime water spray absorber, the alkali liquor spray absorber and the deodorizing spray absorber are respectively connected with a lime water waste gas treatment spray liquid recovery device, an alkali liquor waste gas treatment spray liquid recovery device and a deodorant waste gas treatment spray liquid recovery device.
A quantitative switch door is arranged at the outlet of the metal needle checking machine as the preferential choice, and a quantitative discharge port is arranged at the tail end of a slideway of the matched metal needle checking machine; the quantitative switch comprises a door sheet and a door sheet sleeve, wherein the tail end of the door sheet sleeve is connected to an upper quantitative discharge hole, an interlayer and a pushing channel groove are formed in the door sheet sleeve, a spring is sleeved in the interlayer, the front end and the rear end of the door sheet sleeve are provided with sleeve sheets higher than the door sheet sleeve body, the sleeve sheets clamp the spring in the front, the tail end of the door sheet sleeve is sleeved with the door sheet, the rear end of the door sheet is provided with a straight-line or cross-shaped pushing shaft fixing position, a spring pushing sheet is further arranged in the interlayer, the spring pushing sheet is arranged at the head end of the spring, the spring pushing sheet is vertically provided with a straight-line or cross-shaped pushing shaft, the pushing shaft is clamped into the pushing shaft fixing position and is screwed into the pushing shaft fixing position, the tail end of the interlayer is provided with a sealing sheet, and the rear end of the sealing sheet is provided with a connecting column which is connected to the inner wall of the quantitative discharge hole.
When the running water track is in a wave shape, the running water track is arranged along the upper layer and the lower layer of the pressing roller.
Preferably, the door sheet is made of conical hard rubber, and the conical tip end of the door sheet is arranged at one end towards the guide-in shaft channel of the collator.
Compared with the background technology, the invention has the beneficial effects that: the production, coarse recovery and recovery finish processing can be processed simultaneously, so that the situation that metal doors or fireproof filler manufacturers cannot be profitable and require special personnel to recover after waste materials are produced is avoided, and a great deal of money is paid; full automation is realized, only 2-4 workers need to be arranged for feeding and discharging, and the electric power and the production space are saved.
Drawings
Fig. 1 is a structural diagram of the present invention.
Fig. 2 is a block diagram of a filler production system.
Fig. 3 is a diagram of the structure of the metal needle detector.
Fig. 4 is a block diagram of the coarse crusher.
Fig. 5 is a block powder separating device structure diagram.
Fig. 6 is a structural view of the aggregate unit.
Fig. 7 is a structural view of the material distributing device.
Fig. 8 is a structural diagram of a bag-type dust collector.
FIG. 9 is a block diagram of a double-wheel sealed reaction tank.
Fig. 10 is a diagram of an exhaust gas filtering tower.
Fig. 11 is a preferred construction view of the exhaust gas filtering tower.
Fig. 12 is a structure diagram of a quantitative switch door.
Fig. 13 is an enlarged view of a quantitative switch door structure.
Description of the embodiments
The technical scheme of the invention is further specifically described below by way of examples and with reference to the accompanying drawings:
1-11, a fireproof door filler production and recovery integrated system device comprises a filler production system (101), a filler coarse crushing system (102), a filler powder screening device (103), a filler powder alumina production system (104) and a filler alumina harmless system (105), wherein the production system comprises fireproof door production equipment and fireproof filler production equipment, the fireproof door production equipment and the fireproof filler production equipment are all existing in the field, the fireproof door production and recovery integrated system device is arranged in a production room (106), a conveyor belt is arranged in the production room and connected with a waste accumulation room (107), a second conveyor belt is arranged in the waste accumulation room and connected with a waste turnover room (108), and the filler coarse crushing system is arranged in the waste turnover room;
the filler coarse crushing system comprises a recovery system (1) and a treatment system (2), wherein the recovery system comprises a coarse crusher (3), a screw feeding device (4), a lifting feeding device (5), a block powder separating device (6), a lifting feeding pipe (7), a collecting device (8), a distributing device (9), a dust removing pipe (10), a cloth bag dust removing device (11), an air supply device (12) and an air chimney (13);
the coarse crusher comprises a mincing machine (14) and a lifting conveyor belt (15), wherein the lifting conveyor belt comprises a feeding belt (16) and a discharging belt (17), a metal needle checking machine (18) is arranged on the discharging belt, the front end of the mincing machine is provided with the feeding belt, the bottom of the mincing machine is provided with a high table leg (19), the high table leg is provided with a mincing device (20), and a discharging hole (21) of the mincing device is provided with a material collecting screen cylinder (22);
the metal needle checking machine comprises a blanking belt, a collator leading-in shaft channel (23), a running water track (24) and a pressing roller (25), wherein a slide way (26) is arranged outside the pressing roller in a tubular shape, the running water track is arranged in the slide way, the running water track is in a wavy or spiral shape, the pressing roller is wrapped by the running water track, a detector (27) is arranged on the slide way, and a plurality of needle sucking devices are arranged below the detector;
the device is arranged so as to mainly carry out the blocking of coarse materials, process various solid blocks, metal wires, sheets, blocks, plates and the like in the blocking so as to obtain the firm objects, not to damage various parts in a screw feeding device, a block powder separating device and a distributing device of subsequent equipment, 2 also overcomes the defect that the coarse materials are similar to residual sponge and have to be compressed to a certain extent when being filled, and the coarse materials are not plane like cloth but three-dimensional blocks on a plurality of sides when being detected, so that the coarse materials are continuously turned in a cylinder or wave mode to process the sundries.
The screw feeding device comprises an A frame (28), a lifting bucket A (29), a screw auger (30), a fixed cutter (31) and a multi-hole screw rotating cutter (32), wherein the screw auger is arranged on the A frame and is arranged in a material collecting table (33), the screw auger is driven by a screw auger shaft (34), a speed reducer (35) is arranged at the head end of the screw auger shaft, a transmission shaft tooth sheet or a transmission belt is arranged on the speed reducer, and the transmission shaft tooth sheet or the transmission belt is connected with a transmission machine (36);
a material distributing room (37) is arranged at the tail end of the material collecting table, a porous metal cylinder screen (38) is arranged in the material distributing room, and a fixed cutter and a porous screw cutter are arranged at the front end or the tail end of the porous metal cylinder screen;
the lifting and feeding device comprises a lifting hopper B (39), a bottom frame (40) and a top frame (41), wherein an oval lifting and feeding hopper material distribution line (42) is arranged in the lifting hopper B, a rotating shaft bearing seat is arranged at the top end of the oval lifting and feeding hopper material distribution line, a rotating shaft bearing is arranged at the bottom of the oval lifting and feeding hopper material distribution line, the rotating shaft bearing seat is connected with a driving motor, the lifting hopper B is arranged at one side of the bottom frame, a discharge hole (43) is formed in the top frame, and the lifting hopper B and the discharge hole are opposite in arrangement direction;
the block powder separating device comprises a B frame (44) and a separator (45), wherein the separator comprises a spiral feeding pipe (46) and a blowing-off spiral cylinder (47), a discharging cylinder (48), a crushing device and a power device are arranged on the B frame, the power device comprises a spiral feeding pipe driving motor and a crushing spiral cylinder driving motor, the spiral feeding pipe driving motor comprises a motor, a chain and a driving gear set, the crushing spiral cylinder driving motor comprises a motor and a tensioning belt, the spiral feeding pipe is arranged at the top end of the blowing-off spiral cylinder and is connected with a feeding port of the blowing-off spiral cylinder, a dispersing hammer (49) is arranged in the blowing-off spiral cylinder, the blowing-off spiral cylinder comprises a flow pipe (50) and a crushing pipe (51), the flow pipe and the crushing pipe are in spiral arrangement, a crushing pipe is arranged above the flow, a thinning room (52) is arranged at the tail end of the crushing pipe, a screen (53) is arranged between the thinning room, and the discharging cylinder is arranged at the bottom end of the thinning room;
the lifting feeding pipe is arranged between the block powder separating device and the collecting device, and a feeding auger or a feeding hopper is arranged in the lifting feeding pipe;
the material collecting device comprises a C frame (54) and a material collecting barrel (55), wherein the C frame is provided with a material collecting barrel, the material collecting barrel comprises a discharging machine (56), a material collecting cone barrel (57) and a material returning cylinder (58), the material returning cylinder is arranged at the top end, a material inlet is arranged on one side of the material returning cylinder, an air port is arranged on one side of the material returning cylinder, and a negative pressure fan is arranged at the air port; the air port is provided with a dust removing pipe which is connected with a cloth bag dust removing device, and the bottom end of the aggregate cone barrel is provided with a discharging barrel;
the device comprises a C frame bottom end of the material collecting device, a material distributing device is arranged at a discharging cylinder corresponding to the material collecting device, the material distributing device comprises a D frame, a vibrating flat bucket (59) and a vibrating machine body (60), the vibrating machine body is arranged on the D frame, the vibrating flat bucket is arranged on the vibrating machine body, a vibrator (90) is arranged at the bottom of the vibrating flat bucket, a powder velvet outlet (61) and a fiber block outlet (62) are arranged at the tail end of the vibrating machine body, a powder filter screen layer (63) is arranged in the vibrating flat bucket, a powder bottom plate (64) is arranged below the powder filter screen layer, and an elastic buffer cushion (65) is further arranged on the D frame;
the classification process is a major process after coarse material dicing, and because of the special coarse material, only 1-layer material separating equipment cannot cut coarse materials, and the situation that fine materials are connected is inevitable, so that a separator is required to thoroughly separate the coarse materials into separate blocks in order to overcome the situation that the fine materials are connected, and meanwhile, separated powder materials are required to be processed.
The cloth bag dust collection device comprises an E frame and a dust remover (66), wherein the dust remover is arranged on the E frame and comprises a scattered dust collection hopper (67), a dust collection barrel (68) and an air pump (69), a dust outlet (70) is formed in the bottom of the scattered dust collection hopper, an air seal device (71) is arranged above the dust outlet, a scattered dust hopper is arranged above the air seal device, a dust collection barrel is arranged above the scattered dust collection hopper, a dust collection bag is arranged in the dust collection barrel, an air pump is arranged at the top end of the dust collection barrel, a dust outlet is formed in the tail end of the air pump, a dust inlet is formed in one end of the dust collection barrel, a dust dissipation pipe is arranged at the dust inlet and is connected with a collecting device, and a dust collection barrel is arranged at the bottom end of the dust outlet;
the dust outlet of the bag-type dust collector is provided with a dust outlet collecting pipe (72), the dust outlet collecting pipe is connected with an air supply device, the air supply device comprises a collecting pipe (73), a positive-negative pressure automatic switching fan (74) and an air chimney, one end of the collecting pipe is connected with the dust outlet collecting pipe, one end of the collecting pipe is connected with the positive-negative pressure automatic switching fan, the collecting pipe is in a T-shaped structure, and the top end of the collecting pipe is provided with the air chimney;
the bottom end of the dust outlet of the distributing device is also provided with a fine powder conveying pipe (109), the fine powder conveying pipe is connected to the filling powder screening device, a collector is arranged below the filling powder screening device, the rear end of the collector is provided with a lifter (110), and the lifter is provided with a conveying pipe to be connected with a filling powder alumina production system;
the packing material powder alumina production system comprises a double-wheel-set sealed reaction tank (113), a filter press (114), an exhaust gas filtering tower (115), an exhaust gas treatment spray liquid recovery device (116), a spray liquid supply tank (117), an underground water supply device (118), an induced draft fan (119) and a chimney (120);
the double-wheel set sealed reaction tank is connected with a filter press through a perfusion tube, and the filter press is connected with a product tank (121) through a perfusion tube;
the double-wheel-group sealed reaction tank comprises a reaction kettle (122) and a sealing cover (123), wherein an exhaust port (124) and a feed inlet (125) are formed in the top of the sealing cover, a heat-insulating layer is arranged on the kettle body, the heat-insulating layer is tightly attached to the kettle body and is wrapped by a plurality of temperature control sheets (126), a ball chamber (127) is arranged in the temperature control sheets, the ball chamber is a vacuum ball chamber, an eduction tube (128) and a stirring device (129) are arranged in a kettle groove in the kettle body, the stirring device is of a two-layer paddle structure, a bottom layer paddle (130) with a Y-shaped bottom part is arranged, a liquid paddle (131) is arranged above the bottom layer paddle, the stirring device penetrates through the reaction kettle in alignment and is exposed from the sealing cover, a product outlet tube (132) and a stirring motor (133) are arranged on the sealing cover, and a plurality of exhaust pipes (134) are arranged on the exhaust port of the sealing cover;
the reaction kettle is connected with a filter press through a product outlet pipe;
the exhaust pipe of reation kettle connects the waste gas filtration tower, the waste gas filtration tower is upright cylindric, inside cavity, by tower body and tower body inside by last four absorption rooms of separating down constitute, by down supreme inlet chamber (135), filter absorption chamber (136), spray room (137), discharge chamber (138), discharge chamber top sets up outside purification gas delivery tube (139) that set up, purification gas delivery tube below sets up spray set (140), spray set below sets up the filtration absorption chamber, it constitutes by two section filtration packing sections (141) at least, the filtration packing section is the polypropylene material, set up the hydrops filtrate section between every two sections filtration packing section, the filtration absorption chamber below sets up the inlet chamber, the inlet chamber sets up the gas equipartition dish, the waste gas filtration tower still is connected with waste gas treatment spray liquid recovery unit, waste gas treatment spray liquid recovery unit comprises throwing liquid pond (142), recovery pipe and throwing liquid pipe, throw the stirring rake in the liquid pond, the inlet chamber of throwing liquid pipe connection throwing liquid pond and waste gas filtration tower, throw liquid pipe connection waste gas filtration tower's device.
The clean gas delivery pipe that the emission room top set up is connected with the draught fan, and the draught fan passes through the defeated tuber pipe and connects the chimney.
The waste gas filtering tower is preferably composed of at least a lime water spray absorber (143), an alkali liquor spray absorber (144) and a deodorizing spray absorber (145), wherein the lime water spray absorber, the alkali liquor spray absorber and the deodorizing spray absorber are connected in series through air ducts, and spray devices of the lime water spray absorber, the alkali liquor spray absorber and the deodorizing spray absorber are respectively connected with a lime water waste gas treatment spray liquid recovery device (146), an alkali liquor waste gas treatment spray liquid recovery device (147) and a deodorant waste gas treatment spray liquid recovery device (148).
Preferably, only 1 group of fixed knives and porous spiral knives are arranged.
Preferably, a mesh screen is arranged at the tail end of the aggregate cone (57).
As shown in fig. 12-13, a quantitative switch door (75) is arranged at the outlet of the metal needle detecting machine as preferable, and a quantitative discharge port (76) is arranged at the tail end of a slideway of the matched metal needle detecting machine; the quantitative switch comprises a door sheet (77) and a door sheet sleeve (78), wherein the end of the door sheet sleeve is connected to an upper quantitative discharge hole, the door sheet sleeve is provided with an interlayer (79) and a pushing channel groove (80), springs (81) are sleeved in the interlayer, sleeve sheets (82) higher than the door sheet sleeve body are arranged at the front and rear ends of the door sheet sleeve, the springs are clamped in the front by the sleeve sheets, the door sheet is sleeved at the end of the door sheet sleeve, a horizontal or cross-shaped pushing shaft fixing position is arranged at the rear end of the door sheet, a spring pushing sheet (83) is further arranged in the interlayer, the spring pushing sheet is arranged at the head end of the spring, a horizontal or cross-shaped pushing shaft (84) is vertically arranged in the pushing shaft fixing position, a sealing sheet (85) is arranged at the tail end of the interlayer, a connecting column (86) is arranged at the rear end of the sealing sheet, and the connecting column is connected to the inner wall of the quantitative discharge hole.
When the running water track is in a wave shape, the running water track is arranged along the upper layer and the lower layer of the pressing roller.
Preferably, the door sheet is made of conical hard rubber, and the conical tip end of the door sheet is arranged at one end towards the guide-in shaft channel of the collator.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (5)
1. An integrative system device is retrieved in production of fire door filler, characterized by: the production system comprises a filler production system (101), a filler coarse crushing system (102), a filler powder screening device (103), a filler powder alumina production system (104) and a filler alumina harmless system (105), wherein the production system comprises fireproof door production equipment and fireproof filler production equipment, the fireproof door production equipment is arranged in a production room (106), a conveyor belt is arranged in the production room and connected with a waste accumulation room (107), a second conveyor belt is arranged in the waste accumulation room and connected with a waste turnover room (108), and the filler coarse crushing system is arranged in the waste turnover room; the filler coarse crushing system comprises a recovery system (1) and a treatment system (2), wherein the recovery system comprises a coarse crusher (3), a screw feeding device (4), a lifting feeding device (5), a block powder separating device (6), a lifting feeding pipe (7), a collecting device (8), a distributing device (9), a dust removing pipe (10), a cloth bag dust removing device (11), an air supply device (12) and an air chimney (13); the coarse crusher comprises a mincing machine (14) and a lifting conveyor belt (15), wherein the lifting conveyor belt comprises a feeding belt (16) and a discharging belt (17), a metal needle checking machine (18) is arranged on the discharging belt, the front end of the mincing machine is provided with the feeding belt, the bottom of the mincing machine is provided with a high table leg (19), the high table leg is provided with a mincing device (20), and a discharging hole (21) of the mincing device is provided with a material collecting screen cylinder (22); the metal needle checking machine comprises a blanking belt, a collator leading-in shaft channel (23), a running water track (24) and a pressing roller (25), wherein a slide way (26) is arranged outside the pressing roller in a tubular shape, the running water track is arranged in the slide way, the running water track is in a wavy or spiral shape, the pressing roller is wrapped by the running water track, a detector (27) is arranged on the slide way, and a plurality of needle sucking devices are arranged below the detector; the screw feeding device comprises an A frame (28), a lifting bucket A (29), a screw auger (30), a fixed cutter (31) and a multi-hole screw rotating cutter (32), wherein the screw auger is arranged on the A frame and is arranged in a material collecting table (33), the screw auger is driven by a screw auger shaft (34), a speed reducer (35) is arranged at the head end of the screw auger shaft, a transmission shaft tooth sheet or a transmission belt is arranged on the speed reducer, and the transmission shaft tooth sheet or the transmission belt is connected with a transmission machine (36);
a material distributing room (37) is arranged at the tail end of the material collecting table, a porous metal cylinder screen (38) is arranged in the material distributing room, and a fixed cutter and a porous screw cutter are arranged at the front end or the tail end of the porous metal cylinder screen; the lifting and feeding device comprises a lifting hopper B (39), a bottom frame (40) and a top frame (41), wherein an oval lifting and feeding hopper material distribution line (42) is arranged in the lifting hopper B, a rotating shaft bearing seat is arranged at the top end of the oval lifting and feeding hopper material distribution line, a rotating shaft bearing is arranged at the bottom of the oval lifting and feeding hopper material distribution line, the rotating shaft bearing seat is connected with a driving motor, the lifting hopper B is arranged at one side of the bottom frame, a discharge hole (43) is formed in the top frame, and the lifting hopper B and the discharge hole are opposite in arrangement direction;
the block powder separating device comprises a B frame (44) and a separator (45), wherein the separator comprises a spiral feeding pipe (46) and a blowing-off spiral cylinder (47), a discharging cylinder (48), a crushing device and a power device are arranged on the B frame, the power device comprises a spiral feeding pipe driving motor and a crushing spiral cylinder driving motor, the spiral feeding pipe driving motor comprises a motor, a chain and a driving gear set, the crushing spiral cylinder driving motor comprises a motor and a tensioning belt, the spiral feeding pipe is arranged at the top end of the blowing-off spiral cylinder and is connected with a feeding port of the blowing-off spiral cylinder, a dispersing hammer (49) is arranged in the blowing-off spiral cylinder, the blowing-off spiral cylinder comprises a flow pipe (50) and a crushing pipe (51), the flow pipe and the crushing pipe are in spiral arrangement, a crushing pipe is arranged above the flow, a thinning room (52) is arranged at the tail end of the crushing pipe, a screen (53) is arranged between the thinning room, and the discharging cylinder is arranged at the bottom end of the thinning room; the lifting feeding pipe is arranged between the block powder separating device and the collecting device, and a feeding auger or a feeding hopper is arranged in the lifting feeding pipe; the material collecting device comprises a C frame (54) and a material collecting barrel (55), wherein the C frame is provided with a material collecting barrel, the material collecting barrel comprises a discharging machine (56), a material collecting cone barrel (57) and a material returning cylinder (58), the material returning cylinder is arranged at the top end, a material inlet is arranged on one side of the material returning cylinder, an air port is arranged on one side of the material returning cylinder, and a negative pressure fan is arranged at the air port;
the air port is provided with a dust removing pipe which is connected with a cloth bag dust removing device, and the bottom end of the aggregate cone barrel is provided with a discharging barrel; the device comprises a C frame bottom end of the material collecting device, a material distributing device is arranged at a discharging cylinder corresponding to the material collecting device, the material distributing device comprises a D frame, a vibrating flat bucket (59) and a vibrating machine body (60), the vibrating machine body is arranged on the D frame, the vibrating flat bucket is arranged on the vibrating machine body, a vibrator (90) is arranged at the bottom of the vibrating flat bucket, a powder velvet outlet (61) and a fiber block outlet (62) are arranged at the tail end of the vibrating machine body, a powder filter screen layer (63) is arranged in the vibrating flat bucket, a powder bottom plate (64) is arranged below the powder filter screen layer, and an elastic buffer cushion (65) is further arranged on the D frame;
the cloth bag dust collection device comprises an E frame and a dust remover (66), wherein the dust remover is arranged on the E frame and comprises a scattered dust collection hopper (67), a dust collection barrel (68) and an air pump (69), a dust outlet (70) is formed in the bottom of the scattered dust collection hopper, an air seal device (71) is arranged above the dust outlet, a scattered dust hopper is arranged above the air seal device, a dust collection barrel is arranged above the scattered dust collection hopper, a dust collection bag is arranged in the dust collection barrel, an air pump is arranged at the top end of the dust collection barrel, a dust outlet is formed in the tail end of the air pump, a dust inlet is formed in one end of the dust collection barrel, a dust dissipation pipe is arranged at the dust inlet and is connected with a collecting device, and a dust collection barrel is arranged at the bottom end of the dust outlet; the dust outlet of the bag-type dust collector is provided with a dust outlet collecting pipe (72), the dust outlet collecting pipe is connected with an air supply device, the air supply device comprises a collecting pipe (73), a positive-negative pressure automatic switching fan (74) and an air chimney, one end of the collecting pipe is connected with the dust outlet collecting pipe, one end of the collecting pipe is connected with the positive-negative pressure automatic switching fan, the collecting pipe is in a T-shaped structure, and the top end of the collecting pipe is provided with the air chimney; the bottom end of the dust outlet of the distributing device is also provided with a fine powder conveying pipe (109), the fine powder conveying pipe is connected to the filling powder screening device, a collector is arranged below the filling powder screening device, the rear end of the collector is provided with a lifter (110), and the lifter is provided with a conveying pipe to be connected with a filling powder alumina production system; the packing material powder alumina production system comprises a double-wheel-set sealed reaction tank (113), a filter press (114), an exhaust gas filtering tower (115), an exhaust gas treatment spray liquid recovery device (116), a spray liquid supply tank (117), an underground water supply device (118), an induced draft fan (119) and a chimney (120);
the double-wheel set sealed reaction tank is connected with a filter press through a perfusion tube, and the filter press is connected with a product tank (121) through a perfusion tube; the double-wheel-group sealed reaction tank comprises a reaction kettle (122) and a sealing cover (123), wherein an exhaust port (124) and a feed inlet (125) are formed in the top of the sealing cover, a heat-insulating layer is arranged on the kettle body, the heat-insulating layer is tightly attached to the kettle body and is wrapped by a plurality of temperature control sheets (126), a ball chamber (127) is arranged in the temperature control sheets, the ball chamber is a vacuum ball chamber, an eduction tube (128) and a stirring device (129) are arranged in a kettle groove in the kettle body, the stirring device is of a two-layer paddle structure, a bottom layer paddle (130) with a Y-shaped bottom part is arranged, a liquid paddle (131) is arranged above the bottom layer paddle, the stirring device penetrates through the reaction kettle in alignment and is exposed from the sealing cover, a product outlet tube (132) and a stirring motor (133) are arranged on the sealing cover, and a plurality of exhaust pipes (134) are arranged on the exhaust port of the sealing cover; the reaction kettle is connected with a filter press through a product outlet pipe; the exhaust pipe of the reaction kettle is connected with an exhaust gas filtering tower, the exhaust gas filtering tower is in a vertical cylindrical shape, the inside of the exhaust gas filtering tower is hollow, the tower body and the inside of the tower body are divided into four absorption chambers from top to bottom, the four absorption chambers are an air inlet chamber (135), a filtering absorption chamber (136), a spray chamber (137) and an exhaust chamber (138) from bottom to top, a purified gas delivery pipe (139) which is arranged outwards is arranged at the top of the exhaust chamber, a spray device (140) is arranged below the purified gas delivery pipe, the filtering absorption chamber is arranged below the spray device, the filtering absorption chamber is at least formed by two sections of filtering filler sections (141), the filtering filler sections are made of polypropylene materials, a liquid accumulation filtrate section is arranged between every two sections of filtering filler sections, the air inlet chamber is arranged below the filtering absorption chamber, a gas even distribution disc is arranged in the air inlet chamber, the exhaust gas filtering tower is also connected with an exhaust gas treatment spray liquid recovery device, the exhaust gas treatment spray liquid recovery device consists of a liquid throwing pool (142), a stirring paddle is arranged in the liquid throwing pool, the recovery pipe is connected with the air inlet chamber of the exhaust gas filtering tower, and the liquid throwing pipe is connected with the spray device of the exhaust gas filtering tower; the top of the discharge chamber is provided with a purified gas delivery pipe which is connected with an induced draft fan, and the induced draft fan is connected with a chimney through an air delivery pipe;
the fixed knife and the porous screw rotary knife are only provided with 1 group, and the tail end of the aggregate cone (57) is provided with a mesh screen.
2. The fire door filler production and recovery integrated system device according to claim 1, wherein: the waste gas filtering tower at least comprises a lime water spray absorber (143), an alkali liquor spray absorber (144) and a deodorizing spray absorber (145), wherein the lime water spray absorber, the alkali liquor spray absorber and the deodorizing spray absorber are connected in series through air ducts, and spray devices of the lime water spray absorber, the alkali liquor spray absorber and the deodorizing spray absorber are respectively connected with a lime water waste gas treatment spray liquid recovery device (146), an alkali liquor waste gas treatment spray liquid recovery device (147) and a deodorant waste gas treatment spray liquid recovery device (148).
3. The fire door filler production and recovery integrated system device according to claim 1, wherein: a quantitative switch door (75) is arranged at the outlet of the metal needle detecting machine, and a quantitative discharge port (76) is formed at the tail end of a slide way serving as the matched metal needle detecting machine; the quantitative switch comprises a door sheet (77) and a door sheet sleeve (78), wherein the tail end of the door sheet sleeve is connected to an upper quantitative discharge hole, the door sheet sleeve is provided with an interlayer (79) and a pushing channel groove (80), a spring (81) is sleeved in the interlayer, sleeve sheets (82) higher than the door sheet sleeve body are arranged at the front and rear ends of the door sheet sleeve, the spring is clamped in the front by the sleeve sheets, the tail end of the door sheet sleeve is sleeved with the door sheet, the back end of the door sheet is provided with a straight-line or cross-shaped pushing shaft fixing position, the interlayer is also provided with a spring pushing sheet (83), the spring pushing sheet is arranged at the head end of the spring, the spring pushing sheet is vertically provided with a straight-line or cross-shaped pushing shaft (84), the pushing shaft is clamped into the pushing shaft fixing position and is screwed into the pushing shaft fixing position, the tail end of the interlayer is provided with a sealing sheet (85), and the rear end of the sealing sheet is provided with a connecting column (86), and the connecting column is connected to the inner wall of the quantitative discharge hole.
4. The fire door filler production and recovery integrated system device according to claim 1, wherein: when the running water track is in a wave shape, the running water track is arranged along the upper layer and the lower layer of the pressing roller.
5. A fire door filler production and recovery integrated system device according to claim 3, wherein: the door sheet is made of conical hard rubber, and one end of the conical tip of the door sheet is arranged towards the guide-in shaft way of the collator.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610577352.2A CN106044812B (en) | 2016-07-21 | 2016-07-21 | Fireproof door filler production and recovery integrated system device |
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| CN117753160B (en) * | 2024-02-20 | 2024-06-04 | 山东银归燕环保设备有限公司 | Molecular sieve adsorption and desorption integrated waste gas treatment equipment |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101215178A (en) * | 2007-12-29 | 2008-07-09 | 永康市美信实业有限公司 | Production of fireproof door filling material by using industrial waste material of metal door production and preparation method thereof |
| CN103991721A (en) * | 2014-05-16 | 2014-08-20 | 贵州鹏宇星消防科技有限公司 | Fire-proof material padding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20060070321A1 (en) * | 2004-09-29 | 2006-04-06 | R E P Technologies Ltd. | Fire-resistant panel and method of manufacture |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101215178A (en) * | 2007-12-29 | 2008-07-09 | 永康市美信实业有限公司 | Production of fireproof door filling material by using industrial waste material of metal door production and preparation method thereof |
| CN103991721A (en) * | 2014-05-16 | 2014-08-20 | 贵州鹏宇星消防科技有限公司 | Fire-proof material padding device |
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