CN106044171B - The automatic tube filling machine of heparin tube - Google Patents
The automatic tube filling machine of heparin tube Download PDFInfo
- Publication number
- CN106044171B CN106044171B CN201610670205.XA CN201610670205A CN106044171B CN 106044171 B CN106044171 B CN 106044171B CN 201610670205 A CN201610670205 A CN 201610670205A CN 106044171 B CN106044171 B CN 106044171B
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- China
- Prior art keywords
- feed
- filling machine
- tubulature
- component
- switching mechanism
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
Abstract
The present invention provides a kind of automatic tube filling machine of heparin tube, including equipment body, feed mechanism, testing agency, transmission mechanism, tubulature mechanism, the first switching mechanism and the second switching mechanism, wherein, feed mechanism, testing agency, transmission mechanism, tubulature mechanism, the first switching mechanism and the second switching mechanism are arranged at the inside of equipment body, transmission mechanism is used for transportation tooling pallet, first switching mechanism and the second switching mechanism are separately positioned on the both ends of transmission mechanism, and feed mechanism, testing agency and tubulature mechanism are sequentially connected.The present invention keeps operating personnel's feed more convenient by improved feed mechanism, by increasing testing agency, to prompt operating personnel with automatic alarm when lacking material, facilitates feed supplement；Its whole set equipment is controlled using PLC, man machine operation interface, and complete machine is electrically designed and manufactured according to European CE authentication requestings, while also complying with the related electric safety standard of China, is improved production capacity, is saved human cost.
Description
Technical field
The present invention relates to the technical field of automatic tube filling machine equipment more particularly to a kind of automatic tube filling machines of heparin tube.
Background technology
Automatic tube filling machine belongs to heparin tube production line front-end-of-line, main to realize the automatic tubulature process mistake of heparin tube production line
Journey, general automatic tube filling machine are suitable for polyethylene terephthalate test tube (Polyethylene terephthalate, letter
Claim PET) and teat glass；It is domestic at present to use manual, semi-automatic tubulature equipment and a small number of automation equipments.Existing situation without
By being artificial tubulature or use automatic tube filling machine tubulature, test tube outer wall cut can not be all avoided, and since PET pipes are producing
A set of automation equipment can not be formed with assembling equipment in the process, therefore during PET test tubes molded plastic package and transport
Friction between test tube outer wall is unavoidable to will produce part cut, if cut is serious, PET pipes will be unable to use, to production
Manufacturer causes prodigious loss.
Most user's tooling pipes domestic at present, and artificial tubulature at least needs 2-3 people, wherein 1 people feed and 2 people dress
Pipe, is then placed on pipeline, into next process.Artificial tubulature can not only avoid the friction of test tube outer wall, can also
Cause secondary pollution, especially artificial input cost big PET pipes.And existing semiautomatic equipment, automation tubulature equipment are inadequate
Stablize, exist and lack material phenomenon, equipment component feed bin storing is smaller, and range estimation test tube cut is apparent, and uses artificial feed and inspection
Survey is not easy to operate.
Invention content
The purpose of the present invention is to provide a kind of automatic tube filling machines of heparin tube, to solve automatically to disguise in the prior art
Tube apparatus is not sufficiently stable, there are problems that phenomena such as lacking material, scarce material palpus artificial detection, feeding process cut is excessive.
To achieve the goals above, the present invention provides a kind of automatic tube filling machines of heparin tube, including equipment body, feeding
Mechanism, testing agency, transmission mechanism, tubulature mechanism, the first switching mechanism and the second switching mechanism, wherein feed mechanism, inspection
The inside that mechanism, transmission mechanism, tubulature mechanism, the first switching mechanism and the second switching mechanism are arranged at equipment body is surveyed,
Transmission mechanism is used for transportation tooling pallet, and feed mechanism, testing agency and tubulature mechanism are sequentially connected, and the testing agency uses
In alarm operating personnel's feed supplement, the tubulature mechanism is used to test tube being pushed into institute out of the feed mechanism expectation component
It states in tooling pallet, the feed mechanism includes feed bin, the first Pneumatic component and expects that component, the feed bin are arranged described
Expect on component, first Pneumatic component includes cylinder, and the expectation component is fixed on the cylinder, when cylinder carrys out backswing
When dynamic, the test tube in the feed bin is fallen under the action of natural gravity in the pre- hopper for expecting component；Described first turns over
Rotation mechanism and the second switching mechanism are separately positioned on the both ends of the transmission mechanism, and first switching mechanism is used for will be described
The overturning of tooling pallet is in 90 ° to make tubulature of the tubulature mechanism 20 or more test tube, second switching mechanism that will fill
The tooling pallet of good test tube overturns 90 ° and pushes to automatic tube filling machine back segment processing apparatus to realize that online cycle produces.
Further, it is additionally provided with control panel on equipment body.
Further, the lower part of equipment body is provided with electrical control cabinet.
Further, programmable logic controller (PLC) PLC, electric control module, electrically driven is provided in electrical control cabinet
Module and main control module.
Further, expect to be provided with pre- hopper on component, being provided with test tube on pre- hopper puts bit array.
Further, testing agency includes the second Pneumatic component, transfer hopper and detection part, wherein transfer hopper
Setting is flexibly connected on the second Pneumatic component, and with the second Pneumatic component, and detection part is arranged in the upper of the second Pneumatic component
Side.
Further, detection part uses laser sensor or charge coupled cell CCD.
Further, equipment body uses 304 stainless steels.
Advantageous effect using aforementioned present invention technical solution is：By improved feed mechanism, operating personnel is made to be fed
It is more convenient, by increasing testing agency, to which when lacking material operating personnel can be prompted with automatic alarm, facilitate feed supplement；Its is whole
Machine equipment is controlled using PLC, man machine operation interface, and complete machine is electrically designed and manufactured according to European CE authentication requestings, while also being accorded with
The related electric safety standard for closing China, improves production capacity, saves human cost.
Description of the drawings
Fig. 1 is the main structure diagram of the automatic tube filling machine of heparin tube of the present invention；
Fig. 2 is the left view of Fig. 1；
Fig. 3 is the vertical view of Fig. 1；
Fig. 4 is the structural schematic diagram of feed mechanism in Fig. 1；
Fig. 5 is the structural schematic diagram of Tu3Zhong testing agencies.
In attached drawing, parts list represented by the reference numerals are as follows：
1, equipment body, 2, feed mechanism, 3, testing agency, 4, transmission mechanism, 5, tubulature mechanism, the 6, first tipper
Structure, the 7, second switching mechanism, 8, control panel, 9, electrical control cabinet, 201, feed bin, the 202, first Pneumatic component, 203, expect
Component, 204, pre- hopper, the 501, second Pneumatic component, 502, transfer hopper, 503, detection part, 504, alarm unit, 505,
Test tube puts position.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.
The invention discloses a kind of automatic tube filling machines of heparin tube, as shown in Figure 1, Figure 2 and shown in Fig. 3, the automatic tube filling machine
It is turned over including equipment body 1, feed mechanism 2, testing agency 3, transmission mechanism 4, tubulature mechanism 5, the first switching mechanism 6 and second
Rotation mechanism 7, wherein feed mechanism 2, testing agency 3, transmission mechanism 4, tubulature mechanism 5, the first switching mechanism 6 and second turn over
Rotation mechanism 7 is arranged at the inside of equipment body 1, and transmission mechanism 4 is used for transportation tooling pallet, the first switching mechanism 6 and the
Two switching mechanisms 7 are separately positioned on the both ends of transmission mechanism 4, and feed mechanism 2, testing agency 3 and tubulature mechanism 5 connect successively
It connects.In the present embodiment, control panel 8 is additionally provided on equipment body 1, the lower part of equipment body 1 is additionally provided with electrical control
Cabinet 9.
Wherein, in the present embodiment, equipment body 1 specifically may be used 304 stainless steels and be process, to meet food doctor
Drug material standard.Control panel 8 is then the module that operating personnel carry out automatic tube filling machine operation and control, includes mainly man-machine boundary
Face (touch screen), switch, button, indicator light, indicating meter etc., operating personnel can carry out automatic tube filling machine by control panel
The operations such as parameter setting and operation, control, monitoring.Electrical control cabinet 9 is the babinet for placing a whole set of electrical system, is provided with
There are programmable logic controller (PLC) (Programmable Logic Controller, abbreviation PLC), electric control system, electrical drive
The associated electrical components such as dynamic system, main control module.Transmission mechanism 4 mainly realizes that the effect of transportation tooling pallet, main body are adopted
Coordinate driving motor with aluminium section bar, and using plastic chain plate, pallet is delivered to and waits for bit flipping mechanism.First switching mechanism 6 is led
Realize tooling pallet is overturn it is in 90 ° so that subsequent processing (i.e. tubulature mechanism) can a tubulature 20 or more test tube, from
And play the role of forming a connecting link；The mechanism uses 90 ° of rotary cylinders, when waiting for that bit flipping mechanism detects tooling pallet in place
When, the first switching mechanism is pushed to, rotary cylinder executes 90 ° of overturning and pushes to subsequent processing again.Tubulature mechanism 5 mainly realizes will
Test tube is pushed into out of feed mechanism 2 expectation component in tooling pallet；Mechanism selects the displacement up and down of electric cylinders driving pallet, every time
The lifting of pallet can be controlled with tubulature 20 or more, electric cylinders, points 5 complete 100/support for several times, after tooling pallet fills test tube,
Electric cylinders retract to origin, and subsequent processing (i.e. the second switching mechanism 7) is pushed to using cylinder.Second switching mechanism 7 is turned over first
The mechanism principle of rotation mechanism 6 is identical, and tooling pallet is directly pushed to the other of automatic tube filling machine back segment process after completing overturning
Equipment is to realize that online cycle produces.
Feed mechanism 2 is the core of whole equipment, as shown in figure 4, feed mechanism includes that feed bin 201, first is pneumatic
Component 202 and expectation component 203, wherein expect that component 203 is fixed on the first Pneumatic component 202, the setting of feed bin 201 exists
Expect on component 203.In the present embodiment, cylinder realization may be used in the first Pneumatic component 202.Expect to be arranged on component 203
There is pre- hopper 204, being provided with test tube on pre- hopper 204 puts bit array, specifically, it is that depth can be with that the test tube, which puts bit array,
At least 2 vertically disposed length of test tube are held, formation is laterally the array of at least 10 rows, so as to realize a tubulature extremely
It is 20 few.Due to expecting that component is fixed on cylinder, when cylinder swings back and forth, the test tube in feed bin is in natural gravity
Under effect, it can naturally fall in the pre- hopper for expecting component, to complete the action expected, under can entering after the completion of expectation
In one process.The present embodiment is by feed bin, the first Pneumatic component and expects that component cooperates, dynamic to complete to expect
Make, realizes automation it is anticipated that not only increasing production capacity, also a save the cost being manually fed, be conveniently operated.Due to heparin tube
It is to be fallen by dead weight, and other component of getting along well generates friction, therefore heparin tube will not be made to generate secondary cut.
As shown in figure 5, testing agency 3 includes the second Pneumatic component 501, transfer hopper 502 and detection part 503,
In, the setting of transfer hopper 502 is flexibly connected on the second Pneumatic component 501, and with the second Pneumatic component 501, detection part 503
It is arranged in the top of the second Pneumatic component 501.In the present embodiment, it is additionally provided with alarm unit 504 in detection part 503, in
Turn to be additionally provided with test tube on hopper 502 and puts position 505.Specifically, laser sensor or charge coupling may be used in detection part 503
Element (Charge-coupled Device, abbreviation CCD) is closed to realize；Second Pneumatic component 501 can also use cylinder to realize.
The present embodiment drives transfer hopper to move back and forth by cylinder, the feed bin of transfer hopper automatic tube filling machine in left side travel position
The test tube expected is pushed into transfer hopper by mechanism, passes through the programmable logic controller (PLC) of automatic tube filling machine
(Programmable Logic Controller, abbreviation PLC) is controlled and cylinder is driven to move to right, in the mistake that cylinder moves right
Cheng Zhong drives transfer hopper to move right together, at this point, by the laser sensor or CCD that are arranged above cylinder to transfer
It is detected, is then alarmed by alarm unit when detecting scarce material or defect, to prompt operating personnel to carry out in hopper
Feed supplement or inspection.When lacking material or defect as do not detected, then directly test tube is pushed by the tubulature mechanism of automatic tube filling machine
In the tooling pallet of automatic tube filling machine, to carry out the processing of subsequent processing.The present embodiment passes through the second Pneumatic component, transfer hopper
And detection part cooperates, and realizes the detection to expectation, to prevent a large amount of the phenomenon that lacking material, after testing after, go out
The probability for now lacking material is less than 0.5 ‰, to improve safety guarantee, miscellaneous equipment will not be made overweight middle because lacking in production
Material and generate equipment fault, while improving the qualification rate of production.
In the present embodiment, pre- hopper 204 and test tube put position 5 may be used the excellent polytetrafluoroethylene (PTFE) of slickness,
The organic materials such as POM plastic (Polyoxymethylene (Polyformaldehyde)) are made, so as to effectively ensure
Heparin tube does not generate cut.
The automatic tube filling machine of the heparin tube of the present invention material small with selection friction coefficient by designing completely new feed mechanism,
Feed is set to realize that automation, heparin tube cut are less than 80% or so with miscellaneous equipment production comparison, more reduce manual tubulature pair
Surface contamination caused by heparin tube；By using testing agency, to which operating personnel, side can be prompted with automatic alarm when lacking material
Just feed supplement；Its whole set equipment is controlled using PLC, man machine operation interface, and complete machine is electrically designed and made according to European CE authentication requestings
It makes, while also complying with the related electric safety standard of China, improve production capacity, save human cost.The production of its stand-alone device
It can reach 15000pcs/h or more, with heparin tube production line back segment processing apparatus stable connection, realize automatic cycle production
Online use.
One of ordinary skill in the art will appreciate that：Realize that all or part of step of above-mentioned each method embodiment can lead to
The relevant hardware of program instruction is crossed to complete.Program above-mentioned can be stored in a computer read/write memory medium.The journey
When being executed, execution includes the steps that above-mentioned each method embodiment to sequence；And storage medium above-mentioned includes：ROM, RAM, magnetic disc or
The various media that can store program code such as person's CD.
Finally it should be noted that：The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Present invention has been described in detail with reference to the aforementioned embodiments for pipe, it will be understood by those of ordinary skill in the art that：Its according to
So can with technical scheme described in the above embodiments is modified, either to which part or all technical features into
Row equivalent replacement；And these modifications or replacements, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (8)
1. a kind of automatic tube filling machine of heparin tube, which is characterized in that including equipment body, feed mechanism, testing agency, driver
Structure, tubulature mechanism, the first switching mechanism and the second switching mechanism, the feed mechanism, testing agency, transmission mechanism, tubulature
Mechanism, the first switching mechanism and the second switching mechanism are arranged at the inside of the equipment body, and the transmission mechanism is used for
Transportation tooling pallet, the feed mechanism, testing agency and tubulature mechanism are sequentially connected, and the testing agency carries for alarming
Show that operating personnel's feed supplement, the tubulature mechanism are used to test tube being pushed into the tooling support out of the feed mechanism expectation component
In disk, the feed mechanism includes feed bin, the first Pneumatic component and expects that component, the feed bin are arranged in the expectation component
On, first Pneumatic component includes cylinder, and the expectation component is fixed on the cylinder, when cylinder swings back and forth, institute
The test tube in feed bin is stated to fall under the action of natural gravity in the pre- hopper for expecting component；First switching mechanism with
And second switching mechanism be separately positioned on the both ends of the transmission mechanism, first switching mechanism is used for the tooling pallet
It overturns in 90 ° to make tubulature of the tubulature mechanism 20 or more test tube, second switching mechanism that will install test tube
The tooling pallet overturns 90 ° and pushes to automatic tube filling machine back segment processing apparatus to realize that online cycle produces.
2. the automatic tube filling machine of heparin tube according to claim 1, which is characterized in that be additionally provided on the equipment body
Control panel.
3. the automatic tube filling machine of heparin tube according to claim 1, which is characterized in that the lower part of the equipment body is arranged
There is electrical control cabinet.
4. the automatic tube filling machine of heparin tube according to claim 3, which is characterized in that be provided in the electrical control cabinet
Programmable logic controller (PLC) PLC, electric control module, electrically driven module and main control module.
5. the automatic tube filling machine of heparin tube according to claim 1, which is characterized in that be provided on the expectation component pre-
Hopper is provided with test tube on the pre- hopper and puts bit array.
6. the automatic tube filling machine of heparin tube according to claim 1, which is characterized in that the testing agency includes the second gas
Dynamic component, transfer hopper and detection part, the transfer hopper are arranged on second Pneumatic component, and with described second
Pneumatic component is flexibly connected, and the detection part is arranged in the top of second Pneumatic component.
7. the automatic tube filling machine of heparin tube according to claim 6, which is characterized in that the detection part uses laser
Sensor or charge coupled cell CCD.
8. the automatic tube filling machine of heparin tube according to claim 6, which is characterized in that the equipment body is not using 304
Become rusty steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610670205.XA CN106044171B (en) | 2016-08-15 | 2016-08-15 | The automatic tube filling machine of heparin tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610670205.XA CN106044171B (en) | 2016-08-15 | 2016-08-15 | The automatic tube filling machine of heparin tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106044171A CN106044171A (en) | 2016-10-26 |
| CN106044171B true CN106044171B (en) | 2018-09-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610670205.XA Active CN106044171B (en) | 2016-08-15 | 2016-08-15 | The automatic tube filling machine of heparin tube |
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| CN (1) | CN106044171B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107963248B (en) * | 2017-12-15 | 2023-07-11 | 浙江三荣塑胶有限公司 | Tube filling machine |
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| CN205932371U (en) * | 2016-08-15 | 2017-02-08 | 普叶顿（上海）自动化科技有限公司 | Automatic tube filling machine of heparin tube |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102910304A (en) * | 2012-11-16 | 2013-02-06 | 上海宗义自动化设备制造有限公司 | Full-automatic box type container loader system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203033433U (en) * | 2013-01-11 | 2013-07-03 | 浙江康是医疗器械有限公司 | Automatic pipe installing device of work station frame |
| CN203372424U (en) * | 2013-05-29 | 2014-01-01 | 广州市安亦捷自动化设备有限公司 | Blood collecting tube arranging and packing machine |
| CN104724489A (en) * | 2013-12-24 | 2015-06-24 | 财团法人金属工业研究发展中心 | Test tube arranging and preparing device |
| CN103708238A (en) * | 2013-12-27 | 2014-04-09 | 台州迈得医疗工业设备股份有限公司 | Medical blood collection tube dividing device and method |
| CN103940211A (en) * | 2014-03-27 | 2014-07-23 | 上海普叶顿精密模塑有限公司 | Automatic dryer for blood collection tubes |
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| CN205932371U (en) * | 2016-08-15 | 2017-02-08 | 普叶顿（上海）自动化科技有限公司 | Automatic tube filling machine of heparin tube |
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| Publication number | Publication date |
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| CN106044171A (en) | 2016-10-26 |
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