CN106040638B - Insulator cleaning decontamination apparatus - Google Patents
Insulator cleaning decontamination apparatus Download PDFInfo
- Publication number
- CN106040638B CN106040638B CN201610642976.8A CN201610642976A CN106040638B CN 106040638 B CN106040638 B CN 106040638B CN 201610642976 A CN201610642976 A CN 201610642976A CN 106040638 B CN106040638 B CN 106040638B
- Authority
- CN
- China
- Prior art keywords
- cleaning
- insulator
- athey wheel
- supporting plate
- body frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004140 cleaning Methods 0.000 title claims abstract description 54
- 239000012212 insulator Substances 0.000 title claims abstract description 40
- 238000005202 decontamination Methods 0.000 title claims abstract description 12
- 230000003588 decontaminative effect Effects 0.000 title claims abstract description 12
- 230000009194 climbing Effects 0.000 claims abstract description 10
- 239000007921 spray Substances 0.000 claims abstract description 8
- 238000001514 detection method Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- -1 polyethylene Polymers 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000004744 fabric Substances 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229910000846 In alloy Inorganic materials 0.000 description 1
- 241000233855 Orchidaceae Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- B08B1/32—
-
- B08B1/12—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/18—Tracks
- B62D55/24—Tracks of continuously flexible type, e.g. rubber belts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- General Engineering & Computer Science (AREA)
- Insulators (AREA)
Abstract
The present invention relates to insulator cleaning technology fields, and in particular to supporting plate is respectively set in a kind of insulator cleaning decontamination apparatus, including main body frame, the upper and lower part of main body frame, further includes: control system, detection system, clearing apparatus, climbing device；The degree of automation of the present invention is higher, can realize intelligentized cleaning to insulator, automatic identification and can cross over flange, it is safe and efficient to complete the work of insulator deashing by high-speed rotating hairbrush and highly pressurised liquid spray head in the process of climbing, and remote controler can be used, remote control is carried out, from specific insulator holding is identified, to work such as climbing deashings, intelligent control can be carried out by remote controler, manpower greatly has been liberated, in the case where guaranteeing safety, has been improved work efficiency.
Description
Technical field
The present invention relates to insulator cleaning technology fields, and in particular to a kind of insulator cleaning decontamination apparatus.
Background technique
Insulator on converter station due to staying open air for a long time, under the action of wind-force, gravity, electric field force, porcelain vase body
On can inevitably save bit by bit dust, when wet weather, the solable matter in dust is soluble in water, forms conductive moisture film, thus
There is Leakage Current to flow through along the surface of insulator, when dirty conjunction dampness is serious, even more be easy to cause flashover fault.
Annual maintenance will carry out insulator to clean the work such as decontamination, generally carry out one of by the following method:
(1) power-off cleans.Shaft tower on bar is stepped on after namely powering off route to be wiped with clean cloth.If used cloth to wipe with
It is not clean, can there are gasoline or the cloth of suds (or clear water) to wipe dirt with the libation at an ancient wedding ceremony.But it must be rinsed and be insulated with water purification after wiping
Son is finally again wiped clean insulator with clean clean cloth.
(2) live cleaning.The insulating bar for being tied with hairbrush or cotton yarn can be used, insulator on the route of electrification is wiped
It wipes.But at a distance from should be noted that cleaning personnel between route, to ensure safety, and there is special messenger aside to guard.Cleaning uses exhausted
The length of edge bar should be determined according to the height of line voltage distribution.
(3) live high voltage water rinses.This method is exactly to use to have the water of certain pressure to be directly rinsed insulator.
These work, which generally require, largely manually to be completed, this not only needs a no small expense expenditure, even more to people
Safety guarantee propose high request, and artificial efficiency of the practice is lower.
Summary of the invention
In order to solve the above-mentioned technical problem the deficiency in, it is an object of the invention to: a kind of insulator cleaning decontamination is provided
Device, structure novel, the degree of automation are higher.
The present invention is technical solution used by solving its technical problem are as follows:
Supporting plate is respectively set in the insulator cleaning decontamination apparatus, including main body frame, the upper and lower part of main body frame,
Further include:
Control system, including the central processing unit and remote controler being communicatively coupled, central processing unit carries peripheral driver
Circuit；
Detection system, including pressure sensor and infrared distance sensor；
Bracket is cleaned in clearing apparatus, the transmission including being fixed on top supporting plate upper end with multiple groups in flakes, and multiple groups clean bracket
It is fixedly connected with one end of sliding block, the other end of sliding block is hinged in the transmission in flakes of top supporting plate upper end, wherein one group of cleaning
The lower end of bracket is connected to cleaning driving motor, and cleaning bracket is connected to cleaning hair roller, the outside packet of cleaning hair roller by shaft
Hairbrush is wrapped up in, the lower end of the shaft is connected to cleaning power motor；
Climbing device, including the pillar being arranged between the supporting plate of upper and lower part, pillar is connected to Athey wheel by connecting rod,
The external crawler belt of Athey wheel, the lower end of Athey wheel are connected to Athey wheel driving motor, are respectively set on the side of the pillar electronic
Telescopic rod and spring lever, spring lever one end are connected to Athey wheel, and the other end is connected to electric telescopic rod by connecting shaft.
Further preferably, peripheral drive circuit mainly includes the power circuit being integrated in PCB circuit board, and infrared distance measurement passes
Sensor driving circuit and cleaning power motor, the driving circuit for cleaning driving motor and Athey wheel driving motor.
Further preferably, main body frame and supporting plate are divided into two parts, are attached by hinge and hasp.
Further preferably, main body frame is made of aluminium alloy, and crawler belt is made of rubber material, and Athey wheel uses superelevation
Molecular polyethylene material is made, and hairbrush is made of nylon material.
Further preferably, three-proofing coating is sprayed on the outside of PCB circuit board, circuit board package is in aluminum alloy casing.
Compared with prior art, the invention has the following advantages:
The degree of automation of the present invention is higher, can realize intelligentized cleaning to insulator, automatic identification and can cross over method
Orchid, it is safe and efficient to complete insulator deashing by high-speed rotating hairbrush and highly pressurised liquid spray head in the process of climbing
Work, and remote controler can be used, remote control is carried out, from specific insulator holding is identified, arrives the work such as climbing deashing,
Intelligent control is carried out by remote controler, has greatly liberated manpower, in the case where guaranteeing safety, is improved work efficiency.
Detailed description of the invention
Fig. 1 schematic structural view of the invention；
Fig. 2 clearing apparatus structural schematic diagram of the present invention；
Fig. 3 climbing device structural schematic diagram of the present invention.
In figure: 1, spray head；2, hair roller is cleaned；3, bracket is cleaned；4, supporting plate；5, power motor is cleaned；6, main body frame；7,
Athey wheel driving motor；8, Athey wheel；9, electric telescopic rod；10, driving motor is cleaned；11, sliding block；12, shaft；13, it is driven
In flakes；14, spring lever；15, connecting rod；16, pillar.
Specific embodiment
The embodiment of the present invention is described further with reference to the accompanying drawing:
Embodiment 1
As shown in Figure 1-3, the insulator cleaning decontamination apparatus, including main body frame 6, the top of main body frame 6 is under
Supporting plate 4 is respectively set in portion, further includes:
Control system, including the central processing unit and remote controler being communicatively coupled, central processing unit carries peripheral driver
Circuit；
Detection system, including pressure sensor and infrared distance sensor, pressure sensor are arranged on crawler belt；
Clearing apparatus, including being fixed on the transmission of 4 upper end of top supporting plate in flakes 13 and multiple groups cleaning bracket 3, multiple groups cleaning
Bracket 3 and one end of sliding block 11 are fixedly connected, and the other end of sliding block 11 is hinged on the transmission of 4 upper end of top supporting plate in flakes on 13,
Wherein the lower end of one group of cleaning bracket 3 is connected to cleaning driving motor 10, and cleaning bracket 3 is connected to cleaning hair roller by shaft 12
2, the outside of cleaning hair roller 2 is wrapped in hairbrush, and spray head 1 is arranged in the upper end of cleaning bracket 3, and spray head 1 is connected by pipeline with water pump
It connects, the lower end of the shaft 12 is connected to cleaning power motor 5；This guarantees multiple groups cleaning brackets 3 can be clear by one
The rotation of driving motor 10 is washed to realize synchronous angulation change, with realize it is comprehensive clean, cleaning driving motor 10 with wherein
The shaft 12 of one bracket is connected, and each bracket 3 that cleans is connected to sliding block 11, and sliding block 11 and transmission are 13 hinged in flakes, transmission in flakes 13
It can only be rotated around the center of circle, when cleaning driving motor 10 drives one of cleaning bracket 3 to rotate, pass through sliding block 11 and the company of transmission
The synchronous rotation of other cleaning brackets 3 may be implemented in the transmission of piece 13.
Climbing device, including the pillar 16 being arranged between upper and lower part supporting plate 4, the upper end of pillar 16 is fixed on top
On supporting plate 4, lower end is fixed on lower part supporting plate 4, and pillar 16 is connected to Athey wheel 8 by connecting rod 15, the external crawler belt of Athey wheel 8,
The lower end of Athey wheel 8 is connected to Athey wheel driving motor 7, and electric telescopic rod 9 and bullet is respectively set on the side of the pillar 16
Spring base 14,14 one end of spring lever are connected to Athey wheel 8, and two one end are connected to electric telescopic rod 9 by connecting shaft；Athey wheel 8 is embraced
Tight insulator mainly drives sliding rail to move up and down by electric telescopic rod 9, and then Athey wheel 8 is driven to be adjacent to or unclamp insulator, together
When so that device is can be suitably used for various sizes of insulator, in addition, electric telescopic rod 9 by screw drive, has self-locking function,
It can guarantee when accident power-off or when occurring other failures that device is still in holding state without falling.
For capable AC input voltage by switching 10V/220V, direct current output range is 12V, 0~17A, is had short
The safeguard functions such as road protection, overload protection, overvoltage protection, overheating protection.
Wherein, peripheral drive circuit mainly includes the power circuit being integrated in PCB circuit board, and infrared distance sensor drives
Dynamic circuit and the driving circuit for cleaning power motor 5, cleaning driving motor 10 and Athey wheel driving motor 7, PCB circuit board
On, there are external interfaces.
Main body frame 6 and supporting plate 4 divide for two parts, are attached by hinge and hasp, can be to semi-open, to install
On the insulator.
Main body frame 6 is made of aluminium alloy, it is made to possess lighter quality while proof strength, and crawler belt uses
Rubber material is made, rub resistance, and high to insulator grasp, and Athey wheel 8 is made of ultra high molecular polyethylene material, quality
Gently, intensity is high, and crawler belt size is designed according to insulator sizes, guarantees the flange across connecting insulator, and hairbrush uses nylon
Material is made, light weight, rub resistance, and cooperation water flow, which cleans insulator, can obtain good effect.
Three-proofing coating is sprayed on the outside of PCB circuit board, is guaranteed the performance of PCB circuit board, is improved its service life, circuit board package is in aluminium
In alloy shell, the ability of its anti-electromagnetic interference is improved.
Specifically used process of the invention:
After device powers on, Athey wheel 8 will be flared to automatically maximum, and device is included on the insulator and closes lock, examine
Look into it is errorless after remote control Athey wheel 8 tighten, by the pressure sensor on crawler belt judge Athey wheel 8 to the pressure size of insulator,
When Athey wheel 8 and insulator fit to appropriate level, it is automatically stopped contraction, it then can beginning Athey wheel 8 manually or automatically
The work such as rotation, hairbrush rotation, water spray, at the same time, the fault detection system of device can also open, when encountering crawler belt Caton,
Warning device will be started when the problems such as short circuit, maintenance personnel's Measuring error, debugging are notified, when device has detected itself
When climbing to insulator top, will Athey wheel 8 be inverted automatically, start to creep down, while opened air pump and spraying high pressure gas, it will
Moisture drying on insulator.When robot, which detects, itself has climbed to insulator bottom end, will stop working and issue acousto-optic is mentioned
Show, notifies maintenance personnel to be ready for the cleaning of next insulator or terminate cleaning works.
Computer software programs of the present invention are the prior art, do not need to pay creativeness.
Claims (4)
1. a kind of insulator cleaning decontamination apparatus, including main body frame (6), the upper and lower part of main body frame (6) are respectively set
Supporting plate (4), which is characterized in that further include:
Control system, including the central processing unit and remote controler being communicatively coupled, central processing unit carries peripheral drive circuit；
Detection system, including pressure sensor and infrared distance sensor；
Clearing apparatus, transmission (13) and multiple groups cleaning bracket (3) in flakes including being fixed on top supporting plate (4) upper end, multiple groups are clear
It washes bracket (3) and one end of sliding block (11) is fixedly connected, the other end of sliding block (11) is hinged on the transmission of top supporting plate (4) upper end
In flakes on (13), wherein the lower end of one group of cleaning bracket (3) is connected to cleaning driving motor (10), cleaning bracket (3) is by turning
Axis (12) is connected to cleaning hair roller (2), and hairbrush is wrapped on the outside of cleaning hair roller (2), and spray head is arranged in the upper end of cleaning bracket (3)
(1), the lower end of the shaft (12) is connected to cleaning power motor (5)；
Climbing device, including the pillar (16) being arranged between upper and lower part supporting plate (4), pillar (16) is connected by connecting rod (15)
Then Athey wheel (8), Athey wheel (8) external crawler belt, the lower end of Athey wheel (8) is connected to Athey wheel driving motor (7), the branch
Electric telescopic rod (9) and spring lever (14) are respectively set on the side of column (16), spring lever (14) one end is connected to Athey wheel
(8), the other end is connected to electric telescopic rod (9) by connecting shaft；
Peripheral drive circuit mainly includes the power circuit being integrated in PCB circuit board, infrared distance sensor driving circuit with
And cleaning power motor (5), the driving circuit for cleaning driving motor (10) and Athey wheel driving motor (7).
2. insulator cleaning decontamination apparatus according to claim 1, which is characterized in that main body frame (6) and supporting plate (4) point
For two parts, it is attached by hinge and hasp.
3. insulator cleaning decontamination apparatus according to claim 1, which is characterized in that main body frame (6) uses aluminium alloy
It is made, crawler belt is made of rubber material, and Athey wheel (8) is made of ultra high molecular polyethylene material, and hairbrush uses nylon material
Material is made.
4. insulator cleaning decontamination apparatus according to claim 1, which is characterized in that spray three proofings on the outside of PCB circuit board
Paint, circuit board package is in aluminum alloy casing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610642976.8A CN106040638B (en) | 2016-08-06 | 2016-08-06 | Insulator cleaning decontamination apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610642976.8A CN106040638B (en) | 2016-08-06 | 2016-08-06 | Insulator cleaning decontamination apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106040638A CN106040638A (en) | 2016-10-26 |
| CN106040638B true CN106040638B (en) | 2018-12-14 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610642976.8A Active CN106040638B (en) | 2016-08-06 | 2016-08-06 | Insulator cleaning decontamination apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106040638B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107413707B (en) * | 2017-05-08 | 2023-07-04 | 国家电网公司 | Elastic cleaning mechanism of insulator cleaning and dirt removing robot |
| CN107088543B (en) * | 2017-05-08 | 2022-09-13 | 国家电网公司 | Liquid spraying system of insulator cleaning and decontamination robot |
| CN107130846B (en) * | 2017-05-08 | 2023-06-20 | 国家电网公司 | Insulator cleaning, decontamination and enclasping device |
| CN107096740B (en) * | 2017-05-09 | 2023-04-18 | 国家电网公司 | Running gear of insulator cleaning and decontamination robot |
| CN107096739A (en) * | 2017-05-09 | 2017-08-29 | 国家电网公司 | Insulator cleaning decontamination robot cleans arm |
| CN108499933B (en) * | 2018-03-28 | 2019-06-21 | 山东理工大学 | A kind of pole-climbing sweeping robot |
| CN109092800B (en) * | 2018-09-22 | 2024-03-29 | 东莞市鹏鑫通自动化设备有限公司 | Improve blowing and circuit board belt cleaning device of circuit board contact abundant degree |
| CN109317438A (en) * | 2018-09-30 | 2019-02-12 | 国家电网有限公司 | The dedicated comprehensive deashing robot of insulator |
| CN109332269B (en) * | 2018-10-18 | 2021-07-09 | 马驰骋 | Rotary type writing brush pen holder cleaning device and using method thereof |
| CN109317456A (en) * | 2018-11-24 | 2019-02-12 | 中国南方电网有限责任公司超高压输电公司昆明局 | A kind of insulator cleaning device |
| CN112077058B (en) * | 2020-09-04 | 2022-09-09 | 保定朗讯电子科技有限公司 | Handheld cleaning device for porcelain insulator of electrical equipment of transformer substation |
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| CN104128320A (en) * | 2014-08-19 | 2014-11-05 | 武汉大学 | High-voltage line insulator detecting and sweeping robot |
| CN104438164A (en) * | 2014-11-28 | 2015-03-25 | 国家电网公司 | Insulator cleaning robot |
| CN105449584A (en) * | 2016-01-05 | 2016-03-30 | 国网湖南省电力公司带电作业中心 | Hot-line cleaning robot for high-voltage/ultra-high-voltage transmission line insulators and use method thereof |
| CN205887499U (en) * | 2016-08-06 | 2017-01-18 | 山东孚岳电气有限公司 | Insulator cleans scrubbing device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100589641B1 (en) * | 2004-10-08 | 2006-06-14 | (주)대홍전력 | The cleaning method and the robot to clear an insulator |
| US7797781B2 (en) * | 2007-06-11 | 2010-09-21 | Korea Electric Power Corporation | Robot mechanism for cleaning and inspection of live-line insulators |
-
2016
- 2016-08-06 CN CN201610642976.8A patent/CN106040638B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102621430A (en) * | 2012-03-31 | 2012-08-01 | 山东电力研究院 | Intelligent detection robot system for horizontal insulator strings |
| CN104128320A (en) * | 2014-08-19 | 2014-11-05 | 武汉大学 | High-voltage line insulator detecting and sweeping robot |
| CN104438164A (en) * | 2014-11-28 | 2015-03-25 | 国家电网公司 | Insulator cleaning robot |
| CN105449584A (en) * | 2016-01-05 | 2016-03-30 | 国网湖南省电力公司带电作业中心 | Hot-line cleaning robot for high-voltage/ultra-high-voltage transmission line insulators and use method thereof |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN106040638A (en) | 2016-10-26 |
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Inventor after: Sun Liang Inventor before: Sun Liang Inventor before: Ren Chongguang |
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