CN109759372A - A kind of electric railway insulator cleaning device and method - Google Patents
A kind of electric railway insulator cleaning device and method Download PDFInfo
- Publication number
- CN109759372A CN109759372A CN201910239719.3A CN201910239719A CN109759372A CN 109759372 A CN109759372 A CN 109759372A CN 201910239719 A CN201910239719 A CN 201910239719A CN 109759372 A CN109759372 A CN 109759372A
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- cleaning
- oil cylinder
- operation van
- suction box
- insulator
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Abstract
The invention discloses a kind of electric railway insulator cleaning device of technical field of electric equipment and methods, including Operation Van, it further include the oil cylinder station being mounted at the top of Operation Van, cylinder component, rotary components and cleaning mechanism, cylinder component includes elevating ram and adjusting oil cylinder, rotary components include the supporting table being installed at the top of Operation Van, the inner cavity of Operation Van, which is located at below turntable, is equipped with rotating electric machine, cleaning mechanism includes mounting plate and the work drive motor and camera that are installed on mounting plate, the lower section of mounting plate is equipped with fixed plate, the bottom side of fixed plate is fixed with cleaning board, the one side wall of cleaning board is equipped with bristle, another side wall of cleaning board is equipped with suction box, display screen and control panel are also equipped in Operation Van, cleaning efficiency is high, it does not damage by the surface of cleaning insulator, after simultaneously by suction box to cleaning Dust directly absorbed, avoid clean dust from drifting in air, environmental protection is swift to operate, conveniently, securely and reliably.
Description
Technical field
The present invention relates to technical field of electric equipment, specially a kind of electric railway insulator cleaning device and method.
Background technique
Insulator on electric railway will receive the pollution of dust, flue dust and industrial emissions etc., form dirt on surface
Dirty layer.Under voltage effect edge flashing, abbreviation pollution flashover occur for contaminated insulator.In the dry state, the sudden strain of a muscle of insulator
Network voltage is influenced and little by surface contamination, but under the weather conditions such as mist, dew, snow, drizzle, the dirt of insulator surface
Dirty layer dampness, flashover voltage substantially reduce, and lead to the generation of pollution flashover accident, or even pollution flashover thing will occur under operating voltage
Therefore.Insulator contamination is the principal element for causing electrifing railway supply that tripping fault occurs, and is mostly occurred at the beginning of last month of spring in winter and the autumn
At the beginning of the last winter.Frequent pollution flashover, which trips, brings adverse effect to normal power supply, and the generation of line-outage contingency can also be caused when serious, is given
Safe power supply brings great hidden danger.With increasing for China's electric railway mileage, the responsibility of traction power supply department is also more next
Bigger, prevention and treatment insulator contamination tripping has been contact net uninterrupted power supply, the important guarantee of railway normal transport.
The method of current most widely used antifouling work is exactly artificial periodically cleaning, but hand sweeping worker's labor intensity
Greatly, low efficiency, and due to contact net, there are security risks when hand sweeping, and waste the power off time of many preciousnesses, entirely
Year, flat-pushing maintenance task was heavy.
Based on this, the present invention devises a kind of electric railway insulator cleaning device and method, to solve the above problems.
Summary of the invention
The purpose of the present invention is to provide a kind of electric railway insulator cleaning device and methods, to solve above-mentioned background
Hand sweeping worker large labor intensity, the low efficiency proposed in technology, and due to contact net, it is hidden to there is safety in when hand sweeping
Suffer from, and wastes the power off time of many preciousnesses, the heavy problem of annual flat-pushing maintenance task.
To achieve the above object, the invention provides the following technical scheme: a kind of electric railway insulator cleaning device, packet
Operation Van is included, further includes oil cylinder station, cylinder component, rotary components and the cleaning mechanism being mounted at the top of Operation Van；
The oil cylinder station is connected by oil liquid pipeline with cylinder component, and the cylinder component includes elevating ram and adjusts oily
Cylinder, the bottom end for adjusting oil cylinder are installed on the top side of turntable, and the side of turntable is equipped with support axle bed, the act
The bottom end of oil-lifting jar be rotationally connected with support axle bed inside, it is described adjust oil cylinder on piston rod and elevating ram outer wall on
Hinged seat is connected, and the cleaning mechanism is installed on the top piston bar of elevating ram；
The rotary components include the supporting table being installed at the top of Operation Van, and the inner cavity of the Operation Van is located at the lower section of turntable
Rotating electric machine, bottom middle position of the output end of the rotating electric machine through the top of supporting table, with turntable are installed
It is fixedly connected；
The cleaning mechanism includes mounting plate and the work drive motor and camera that are installed on mounting plate, the lower section of the mounting plate
Equipped with fixed plate, the output end of the work drive motor is plugged on the center of fixed plate, and the bottom side of the fixed plate is solid
Surely there is cleaning board, the one side wall of the cleaning board is equipped with bristle, and another side wall of the cleaning board is equipped with suction box；
Display screen and control panel are also equipped in the Operation Van, the display screen is used to show the image letter of camera acquisition
Breath, the control panel are used for the image information of acquisition camera shooting, and control oil cylinder station, rotating electric machine, work drive motor, suction
Dirt case and camera work.
Preferably, it is fixedly connected between the mounting plate and the piston rod adjusted on oil cylinder by stiffening plate.
Preferably, the inside of the suction box is fixed with sealing partition, and the one side wall of the sealing partition is located at cleaning board
Side vacuum cleaner is installed, another side wall for sealing partition is equipped with dust bag, and the output end of the vacuum cleaner passes through dust suction
Pipe is connect with the port of dust bag.
Preferably, the inside of the cleaning board is uniformly provided with inside connection suction box and extraneous through-hole.
Preferably, the outer wall of the suction box is also provided with gas vent.
A kind of clean method of electric railway insulator cleaning device, comprising the following steps:
S1: Operation Van is travelled to region to be cleaned；
S2: oil cylinder station is controlled by control panel, elevating ram and adjusting oil cylinder is adjusted respectively, cleaning mechanism is adjusted
Image Acquisition is carried out to railroad insulators, and through camera；
S3: the image that staff is shown by display screen adjusts lifting oil again and adjusts oil cylinder, and controls electric rotating simultaneously
Machine drives turntable to be rotated, so that the position of the bristle on cleaning mechanism is more close to the outer surface of railroad insulators；
S4: and then control work drive motor and vacuum cleaner work, work drive motor drives bristle in insulator by fixed plate
Outer surface is rotated, and is cleaned to outer surface of insulator, while under the action of vacuum cleaner, and the dust after cleaning passes through logical
Hole enters the inside of suction box, and is absorbed by dust bag.
Compared with prior art, the beneficial effects of the present invention are: the present invention passes through cylinder component, rotary components to cleaner
Structure carries out the adjusting of position, and then by cleaning brush to insulator cleaning, cleaning efficiency is high, does not damage by cleaning insulator
Surface, while the dust after cleaning is directly absorbed by suction box, avoid clean dust from drifting in air, ring
It protects, and equipment is mounted on operation vehicular operation, it is swift to operate, conveniently, securely and reliably, shorten maintenance power off time, reduction stops
The loss of work caused by during electricity significantly reduces the maintenance labor intensity of worker, effectively improves working efficiency, meet
The requirement of efficient high yield and low cost in actual job.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is schematic structural view of the invention；
Fig. 2 is cleaning mechanism structural schematic diagram of the present invention；
Fig. 3 is suction box internal structure schematic diagram of the present invention；
Fig. 4 is working principle block diagram of the present invention.
In attached drawing, parts list represented by the reference numerals are as follows:
1- Operation Van, 2- oil cylinder station, 3- elevating ram, 4- adjust oil cylinder, 5- supporting table, 6- rotating electric machine, 7- turntable, 8- branch
Support axle bed, 9- cleaning mechanism, 10- stiffening plate, 11- mounting plate, 12- work drive motor, 13- fixed plate, 14- cleaning board, 141- are logical
Hole, 15- bristle, 16- suction box, 161- sealing partition, 162- vacuum cleaner, 163- dust bag, 164- sweep-up pipe, 17- camera,
18- gas vent, 19- display screen, 20- control panel.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-4 is please referred to, the present invention provides a kind of technical solution: a kind of electric railway insulator cleaning device, including
Operation Van 1 further includes oil cylinder station 2, cylinder component, rotary components and the cleaning mechanism 9 being mounted on 1 top of Operation Van；
The oil cylinder station 2 is connected by oil liquid pipeline with cylinder component, and the cylinder component includes elevating ram 3 and adjusts oily
Cylinder 4, the bottom end for adjusting oil cylinder 4 are installed on the top side of turntable 7, and the side of turntable 7 is equipped with support axle bed 8,
The bottom end of the elevating ram 3 is rotationally connected with the inside of support axle bed 8, the piston rod adjusted on oil cylinder 4 and lifting oil
Hinged seat on 3 outer wall of cylinder is connected, and the cleaning mechanism 9 is installed on the top piston bar of elevating ram 3, elevating ram 3
The height of adjustable cleaning mechanism 9, meets the requirement for cleaning to eminence insulator, and adjusting oil cylinder 4 can be to the angle of elevating ram 3
Degree is adjusted, and the cleaning mechanism 9 on the top piston bar of elevating ram 3 is adjusted near insulator；
The rotary components include the supporting table 5 for being installed on 1 top of Operation Van, and the inner cavity of the Operation Van 1 is located at turntable 7
Lower section is equipped with rotating electric machine 6, bottom of the output end of the rotating electric machine 6 through the top of supporting table 5, with turntable 7
Middle position is fixedly connected, and each component on turntable 7 can be driven to be rotated by rotating electric machine 6, in order to align
Position adjustment is carried out in the cleaning mechanism 9 on the top piston bar of elevating ram 3；
The cleaning mechanism 9 includes mounting plate 11 and the work drive motor 12 and camera 17 that are installed on mounting plate 11, the peace
The lower section of loading board 11 is equipped with fixed plate 13, and the output end of the work drive motor 12 is plugged on the center of fixed plate 13, described
The bottom side of fixed plate 13 is fixed with cleaning board 14, and the one side wall of the cleaning board 14 is equipped with bristle 15, the cleaning board 14
Another side wall suction box 16 is installed, when cleaning board 14 is adjusted to insulator surface, driven clearly by work drive motor 12
It sweeps plate 14 to be cleaned in the outer surface of insulator, and the dust after cleaning directly passes through suction box 16 and absorbed, and avoids
Clean dust drifts in air；
Display screen 19 and control panel 20 are also equipped in the Operation Van 1, the display screen 19 is for showing that camera 17 is adopted
The image information of collection, the control panel 20 are used for the image information that acquisition camera 17 is shot, and control oil cylinder station 2, rotation
Motor 6, work drive motor 12, suction box 16 and camera 17 work.
Wherein, it is fixedly connected between the mounting plate 11 and the piston rod adjusted on oil cylinder 4 by stiffening plate 10, increases peace
The installation strength of loading board 11, to increase the job stability of cleaning mechanism 9.
Wherein, the inside of the suction box 16 is fixed with sealing partition 161, and the one side wall of the sealing partition 161 is located at
The side of cleaning board 14 is equipped with vacuum cleaner 162, and another side wall of sealing partition 161 is equipped with dust bag 163, the vacuum cleaner
162 output end connect by sweep-up pipe 164 with the port of dust bag 163, be convenient for passing through clean dust dust bag 163 into
Row absorbs, and protects environment.
Wherein, the inside of the cleaning board 14 is uniformly provided with 16 inside of connection suction box and extraneous through-hole 141, guarantees clear
Dust after clean can quickly enter the inside of suction box 16.
Wherein, the outer wall of the suction box 16 is also provided with gas vent 18, guarantees the air circulation of suction box 16, avoids dust suction
The negative pressure of case 16 is excessive, influences dust suction work.
A kind of clean method of electric railway insulator cleaning device, comprising the following steps:
S1: by the traveling of Operation Van 1 to region to be cleaned；
S2: oil cylinder station 2 is controlled by control panel 20, elevating ram 3 and adjusting oil cylinder 4 is adjusted respectively, by cleaning mechanism
9 are adjusted near railroad insulators, and carry out Image Acquisition by camera 17；
S3: staff passes through the image that display screen 19 is shown, adjusts lifting oil 3 again and adjusts oil cylinder 4, and controls rotation simultaneously
Rotating motor 6 drives turntable 7 to be rotated, so that the position of the bristle 15 on cleaning mechanism 9 is more close to railroad insulators
Outer surface；
S4: and then control work drive motor 12 and vacuum cleaner 162 work, work drive motor 12 drives bristle 15 by fixed plate 13
It is rotated in the outer surface of insulator, outer surface of insulator is cleaned, while under the action of vacuum cleaner 162, cleaned
Dust afterwards enters the inside of suction box 16 by through-hole 141, and is absorbed by dust bag 163.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means
Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one implementation of the invention
In example or example.In the present specification, schematic expression of the above terms may not refer to the same embodiment or example.
Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples to close
Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment
All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification,
It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention
Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only
It is limited by claims and its full scope and equivalent.
Claims (6)
1. a kind of electric railway insulator cleaning device, including Operation Van (1), it is characterised in that: further include being mounted on operation
Oil cylinder station (2), cylinder component, rotary components and cleaning mechanism (9) on vehicle (1) top；
The oil cylinder station (2) is connected by oil liquid pipeline with cylinder component, and the cylinder component includes elevating ram (3) and adjusts
Fuel-economizing cylinder (4), the bottom end for adjusting oil cylinder (4) are installed on the top side of turntable (7), the side installation of turntable (7)
Have support axle bed (8), the bottom end of the elevating ram (3) is rotationally connected with the inside of support axle bed (8), the adjusting oil cylinder
(4) piston rod on is connected with the hinged seat on elevating ram (3) outer wall, and the cleaning mechanism (9) is installed on elevating ram
(3) on top piston bar；
The rotary components include the supporting table (5) being installed at the top of Operation Van (1), and the inner cavity of the Operation Van (1) is located at rotation
Be equipped with below turntable (7) rotating electric machine (6), the output end of the rotating electric machine (6) through supporting table (5) top,
It is fixedly connected with the bottom middle position of turntable (7)；
The cleaning mechanism (9) includes mounting plate (11) and the work drive motor (12) and camera that are installed on mounting plate (11)
(17), the lower section of the mounting plate (11) is equipped with fixed plate (13), and the output end of the work drive motor (12) is plugged on fixed plate
(13) bottom side of center, the fixed plate (13) is fixed with cleaning board (14), the side of the cleaning board (14)
Wall is equipped with bristle (15), and another side wall of the cleaning board (14) is equipped with suction box (16)；
Display screen (19) and control panel (20) are also equipped in the Operation Van (1), the display screen (19) is taken the photograph for showing
As the image information of head (17) acquisition, the control panel (20) is used for the image information of acquisition camera (17) shooting, and controls
Liquefaction cylinder station (2), rotating electric machine (6), work drive motor (12), suction box (16) and camera (17) work.
2. a kind of electric railway insulator cleaning device according to claim 1, it is characterised in that: the mounting plate
(11) it is fixedly connected between the piston rod adjusted on oil cylinder (4) by stiffening plate (10).
3. a kind of electric railway insulator cleaning device according to claim 1, it is characterised in that: the suction box
(16) inside is fixed with sealing partition (161), and the one side wall of sealing partition (161) is located at the side peace of cleaning board (14)
Equipped with vacuum cleaner (162), another side wall for sealing partition (161) is equipped with dust bag (163), the vacuum cleaner (162) it is defeated
Outlet is connect by sweep-up pipe (164) with the port of dust bag (163).
4. a kind of electric railway insulator cleaning device according to claim 1, it is characterised in that: the cleaning board
(14) inside is uniformly provided with the internal and extraneous through-hole (141) of connection suction box (16).
5. a kind of electric railway insulator cleaning device according to claim 1, it is characterised in that: the suction box
(16) outer wall is also provided with gas vent (18).
6. a kind of clean method of electric railway insulator cleaning device according to claim 1, it is characterised in that: packet
Include following steps:
S1: by Operation Van (1) traveling to region to be cleaned；
S2: being respectively adjusted elevating ram (3) and adjusting oil cylinder (4) by control panel (20) control oil cylinder station (2), will
Cleaning mechanism (9) is adjusted near railroad insulators, and carries out Image Acquisition by camera (17)；
S3: staff passes through the image that display screen (19) are shown, adjusts again and lifts oily (3) and adjust oil cylinder (4), and simultaneously
Control rotating electric machine (6) drives turntable (7) to be rotated, so that the position of the bristle (15) on cleaning mechanism (9) is more sticked on
The outer surface of nearly railroad insulators；
S4: and then control work drive motor (12) and vacuum cleaner (162) work, work drive motor (12) passes through fixed plate (13) band
Dynamic bristle (15) are rotated in the outer surface of insulator, are cleaned to outer surface of insulator, while in vacuum cleaner (162)
Under effect, the dust after cleaning enters the inside of suction box (16) by through-hole (141), and is carried out by dust bag (163)
It absorbs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910239719.3A CN109759372A (en) | 2019-03-27 | 2019-03-27 | A kind of electric railway insulator cleaning device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910239719.3A CN109759372A (en) | 2019-03-27 | 2019-03-27 | A kind of electric railway insulator cleaning device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109759372A true CN109759372A (en) | 2019-05-17 |
Family
ID=66458730
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910239719.3A Withdrawn CN109759372A (en) | 2019-03-27 | 2019-03-27 | A kind of electric railway insulator cleaning device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109759372A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110871181A (en) * | 2019-11-16 | 2020-03-10 | 冀振兰 | Billboard cleaning vehicle |
| CN111589761A (en) * | 2020-05-20 | 2020-08-28 | 广东电网有限责任公司东莞供电局 | Cleaning device and cleaning method for capacitor insulator |
| CN112044866A (en) * | 2020-08-27 | 2020-12-08 | 滁州学院 | Geographic information gathers and uses city survey and drawing car with dust removal function |
| CN112525582A (en) * | 2020-11-12 | 2021-03-19 | 国网河南省电力公司叶县供电公司 | Insulator salt density and ash density sampling device in operation |
| CN112609619A (en) * | 2020-11-23 | 2021-04-06 | 聚和(天津)智能制造有限公司 | Self-adaptive multi-degree-of-freedom mechanical lifting cleaning device |
| CN113333350A (en) * | 2021-04-30 | 2021-09-03 | 国网山东省电力公司平阴县供电公司 | High altitude transformer dust collector |
-
2019
- 2019-03-27 CN CN201910239719.3A patent/CN109759372A/en not_active Withdrawn
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110871181A (en) * | 2019-11-16 | 2020-03-10 | 冀振兰 | Billboard cleaning vehicle |
| CN110871181B (en) * | 2019-11-16 | 2021-11-02 | 合肥森岑汽车用品有限公司 | Billboard cleaning vehicle |
| CN111589761A (en) * | 2020-05-20 | 2020-08-28 | 广东电网有限责任公司东莞供电局 | Cleaning device and cleaning method for capacitor insulator |
| CN112044866A (en) * | 2020-08-27 | 2020-12-08 | 滁州学院 | Geographic information gathers and uses city survey and drawing car with dust removal function |
| CN112044866B (en) * | 2020-08-27 | 2021-03-16 | 滁州学院 | Geographic information gathers and uses city survey and drawing car with dust removal function |
| CN112525582A (en) * | 2020-11-12 | 2021-03-19 | 国网河南省电力公司叶县供电公司 | Insulator salt density and ash density sampling device in operation |
| CN112609619A (en) * | 2020-11-23 | 2021-04-06 | 聚和(天津)智能制造有限公司 | Self-adaptive multi-degree-of-freedom mechanical lifting cleaning device |
| CN113333350A (en) * | 2021-04-30 | 2021-09-03 | 国网山东省电力公司平阴县供电公司 | High altitude transformer dust collector |
| CN113333350B (en) * | 2021-04-30 | 2023-02-28 | 国网山东省电力公司平阴县供电公司 | High altitude transformer dust collector |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20190517 |