CN106040638A - Sweep and dirt removal device for insulators - Google Patents
Sweep and dirt removal device for insulators Download PDFInfo
- Publication number
- CN106040638A CN106040638A CN201610642976.8A CN201610642976A CN106040638A CN 106040638 A CN106040638 A CN 106040638A CN 201610642976 A CN201610642976 A CN 201610642976A CN 106040638 A CN106040638 A CN 106040638A
- Authority
- CN
- China
- Prior art keywords
- cleaning
- athey wheel
- insulator
- sweep
- body frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000012212 insulator Substances 0.000 title claims abstract description 41
- 238000004140 cleaning Methods 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000005202 decontamination Methods 0.000 claims description 9
- 230000003588 decontaminative effect Effects 0.000 claims description 9
- 230000009194 climbing Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims description 5
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 239000013536 elastomeric material Substances 0.000 claims description 3
- -1 polyethylene Polymers 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 239000000428 dust Substances 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000004744 fabric Substances 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 238000005201 scrubbing Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229910000846 In alloy Inorganic materials 0.000 description 1
- 241000233855 Orchidaceae Species 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B08B1/32—
-
- B08B1/12—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/18—Tracks
- B62D55/24—Tracks of continuously flexible type, e.g. rubber belts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Abstract
The invention relates to the technical field of insulator cleaning, in particular to a sweep and dirt removal device for insulators. The sweep and dirt removal device comprises a main body frame. Each of the upper portion and the lower portion of the main body frame is provided with a supporting plate. The sweep and dirt removal device further comprises a control system, a detection system, a sweep device and a climb device. The sweep and dirt removal device is high in automation degree, can sweep the insulators intelligently and can identify and stride over flanges automatically. In the climb process, the insulator dust removal work is completed safely and efficiently through brushes and high-pressure liquid nozzles which can rotate at a high speed, a remote control can be used for achieving remote control, the identification work of the designated insulators, the enclasping work, the climb work, the dust removal work and the like can be intelligently controlled through the remote control, manpower is saved greatly, and working efficiency is improved on the premise of guaranteeing safety.
Description
Technical field
The present invention relates to insulator clean technologies field, be specifically related to a kind of insulator cleaning decontamination apparatus.
Background technology
Insulator on current conversion station owing to staying open air for a long time, wind-force, gravity, electric field force effect under, porcelain vase body
On can save bit by bit dust unavoidably, when wet weather, the solable matter in dust is soluble in water, formed conduction moisture film, thus
There is Leakage Current to flow through along the surface of insulator, when dirty conjunction dampness is serious, easily cause flashover fault especially.
Annual maintenance will carry out cleaning the work such as scrubbing to insulator, carries out one of the most by the following method:
(1) power-off cleans.Step on shaft tower on bar after namely making circuit power-off and carry out wiping with clean cloth.If used cloth to wipe with
Unclean, the available libation at an ancient wedding ceremony has the cloth of gasoline or suds (or clear water) that dirt is carried out wiping.But insulation must be rinsed with water purification after Caing
Son, wipes clean insulator by the clean cloth of cleaning the most again.
(2) live cleaning.The insulating bar being tied with hairbrush or cotton yarn can be used, insulator on charged circuit is wiped
Wipe.But it should be noted that the distance between the personnel of cleaning and circuit, to guarantee safety, and there is special messenger aside to guard.Clean the exhausted of use
The length of edge bar, should determine according to the height of line voltage distribution.
(3) live high voltage water rinses.This method is exactly to use to have the water of certain pressure to be directly rinsed insulator.
These work are it is generally required to manually complete in a large number, and this not only needs a no small expense expenditure, especially to people
Safety guarantee propose high request, and artificial efficiency of the practice is relatively low.
Summary of the invention
In order to solve the deficiency in above-mentioned technical problem, it is an object of the invention to: a kind of insulator cleaning scrubbing is provided
Device, novel structure, automaticity is higher.
The present invention solves that the technical scheme that its technical problem is used is:
Described insulator cleaning decontamination apparatus, including main body frame, the upper and lower of main body frame is respectively provided with support plate,
Also include:
Control system, including the central processing unit being communicatively coupled and remote controller, central processing unit carries peripheral driver
Circuit；
Detecting system, including pressure transducer and infrared distance sensor；
Clearing apparatus, including the transmission being fixed on support plate upper end, in flakes and many groups clean support, and many groups clean support and cunning
One end of block is fixedly connected, and the other end of slide block is hinged on the transmission of support plate upper end and goes up in flakes, and one of which is cleaned under support
End is connected to clean driving motor, cleans support and is connected to clean hair roller by rotating shaft, and the outside cleaning hair roller is wrapped in hairbrush,
The lower end of described rotating shaft is connected to clean power motor；
Climbing device, including the pillar being arranged on support plate, pillar is connected to Athey wheel by connecting rod, the external shoe of Athey wheel
Band, the lower end of Athey wheel is connected to Athey wheel and drives motor, the side of described pillar is respectively provided with electric expansion bar and spring
Bar, spring lever one end is connected to Athey wheel, and the other end is connected to electric expansion bar by connecting shaft.
Further preferably, peripheral drive circuit mainly includes the power circuit being integrated in PCB, and infrared distance measurement passes
Sensor drive circuit and cleaning power motor, cleaning driving motor and Athey wheel drive the drive circuit of motor.
Further preferably, main body frame and support plate are divided into two parts, are attached by hinge and hasp.
Further preferably, main body frame uses aluminium alloy to make, and crawler belt uses elastomeric material to make, and Athey wheel uses
Ultra high molecular polyethylene material is made, and hairbrush uses nylon material to make.
Further preferably, spraying three-proofing coating outside PCB, circuit board package is in aluminum alloy casing.
Compared with prior art, the method have the advantages that
Automaticity of the present invention is higher, and insulator can realize intelligentized cleaning, it is possible to automatically identify and the method for leap
Orchid, in the middle of the process of climbing, by hairbrush and the highly pressurised liquid shower nozzle of high speed rotating, completes insulator deashing safely and efficiently
Work, it is possible to use remote controller, carry out remote control, from identifying that specific insulator is held tightly, to work such as climbing deashings,
Carried out Based Intelligent Control by remote controller, greatly liberated manpower, in the case of ensureing safety, improve work efficiency.
Accompanying drawing explanation
Fig. 1 present configuration schematic diagram；
Fig. 2 clearing apparatus of the present invention structural representation；
Fig. 3 climbing device of the present invention structural representation.
In figure: 1, shower nozzle；2, hair roller is cleaned；3, support is cleaned；4, support plate；5, power motor is cleaned；6, main body frame；7、
Athey wheel drives motor；8, Athey wheel；9, electric expansion bar；10, driving motor is cleaned；11, slide block；12, rotating shaft；13, transmission
In flakes；14, spring lever；15, connecting rod；16, pillar.
Detailed description of the invention
Below in conjunction with the accompanying drawings the embodiment of the present invention is described further:
Embodiment 1
As Figure 1-3, described insulator cleaning decontamination apparatus, including main body frame 6, the top of main body frame 6 and under
Portion is respectively provided with support plate 4, also includes:
Control system, including the central processing unit being communicatively coupled and remote controller, central processing unit carries peripheral driver
Circuit；
Detecting system, including pressure transducer and infrared distance sensor, pressure transducer is arranged on crawler belt；
Clearing apparatus, 13 cleans support 3 with many groups in flakes including the transmission being fixed on support plate 4 upper end, and organize cleans supports 3 more
Being fixedly connected with one end of slide block 11, the other end of slide block 11 is hinged on the transmission of support plate 4 upper end in flakes on 13, and one of which is clear
The lower end washing support 3 is connected to clean driving motor 10, cleans support 3 and is connected to clean hair roller 2 by rotating shaft 12, cleans hair roller
The outside of 2 is wrapped in hairbrush, and the upper end cleaning support 3 arranges shower nozzle 1, and shower nozzle 1 is connected with water pump by pipeline, described rotating shaft
The lower end of 12 is connected to clean power motor 5；This guarantees many group cleaning supports 3 and can clean driving motor 10 by one
Rotation realize the Angulation changes that synchronizes, to realize comprehensively cleaning, clean turning of driving motor 10 and one of them support
Axle 12 is connected, and each support 3 that cleans is connected to slide block 11, and slide block 11 and transmission are 13 hinged in flakes, and transmission 13 can only turn around the center of circle in flakes
Dynamic, when clean driving motor 10 drive one of them clean support 3 rotate time, by slide block 11 and transmission in flakes 13 transmission,
Other synchronous axial system cleaning support 3 can be realized.
Climbing device, including the pillar 16 being arranged on support plate 4, pillar 16 is connected to Athey wheel 8, crawler belt by connecting rod 15
Taking turns 8 external crawler belts, the lower end of Athey wheel 8 is connected to Athey wheel and drives motor 7, the side of described pillar 16 is respectively provided with electronic
Expansion link 9 and spring lever 14, spring lever 14 one end is connected to Athey wheel 8, and two one end are connected to electric expansion bar by connecting shaft
9；Athey wheel 8 is held insulator tightly and is mainly driven sliding rail to move up and down by electric expansion bar 9, and then drives Athey wheel 8 to be adjacent to or pine
Open insulator, also make device can be suitably used for various sizes of insulator simultaneously, it addition, electric expansion bar 9 is by screw drive, tool
There is auto-lock function, can ensure that device does not still fall in the state of holding tightly when accident power-off or time other faults occur.
Capable AC input voltage is by switch switching 10V/220V, and direct current output area is 12V, and 0～17A, have short
The safeguard functions such as road protection, overload protection, overvoltage protection, overtemperature protection.
Wherein, peripheral drive circuit mainly includes the power circuit being integrated in PCB, and infrared distance sensor drives
Galvanic electricity road and cleaning power motor 5, cleaning driving motor 10 and Athey wheel drive the drive circuit of motor 7, PCB
On, leave external interface.
Main body frame 6 and support plate 4 are divided into two parts, are attached by hinge and hasp, can be to semi-open, in order to install
On the insulator.
Main body frame 6 uses aluminium alloy to make, and makes it have lighter quality while proof strength, and crawler belt uses
Elastomeric material is made, rub resistance, and high to insulator grasp, and Athey wheel 8 uses ultra high molecular polyethylene material to make,
Light weight, intensity is high, and crawler belt size designs according to insulator sizes, it is ensured that can stride across the flange of connecting insulator, and hairbrush uses
Nylon material is made, light weight, rub resistance, coordinates current to be carried out insulator obtaining good effect.
Spraying three-proofing coating outside PCB, it is ensured that the performance of PCB, improve its life-span, circuit board package is at aluminum
In alloy shell, improve the ability of its anti-electromagnetic interference.
The specifically used process of the present invention:
After device powers on, Athey wheel 8 will be flared to maximum automatically, by device inclusion on the insulator and the snap close that closes, and inspection
Look into errorless rear remote control Athey wheel 8 to tighten, judge the Athey wheel 8 pressure size to insulator by the pressure transducer on crawler belt,
When Athey wheel 8 fits to appropriate level with insulator, it is automatically stopped contraction, then can beginning Athey wheel 8 manually or automatically
The work such as rotation, hairbrush rotation, water spray, meanwhile, the fault detection system of device also can be opened, and pauses when running into crawler belt card,
Alarm device will be started during the problems such as short circuit, notify attendant's Measuring error, fix a breakdown, when device has detected self
When climbing to insulator top, will automatically make Athey wheel 8 invert, start down to creep, open air pump ejection gases at high pressure simultaneously, will
Moisture on insulator dries up.When robot detection self has been climbed to insulator bottom, will quit work and send acousto-optic and carry
Show, notify that attendant is ready for the cleaning of next root insulator or terminates cleaning works.
Computer software programs of the present invention are prior art, it is not necessary to pay creativeness.
Claims (5)
1. an insulator cleaning decontamination apparatus, including main body frame (6), the upper and lower of main body frame (6) is respectively provided with
Support plate (4), it is characterised in that also include:
Control system, including the central processing unit being communicatively coupled and remote controller, central processing unit carries peripheral drive circuit；
Detecting system, including pressure transducer and infrared distance sensor；
Clearing apparatus, including being fixed on the transmission (13) in flakes of support plate (4) upper end and organizing cleaning support (3) more, many group cleanings are propped up
Frame (3) is fixedly connected with one end of slide block (11), and the other end of slide block (11) is hinged on the transmission (13) in flakes of support plate (4) upper end
On, one of which is cleaned the lower end of support (3) and is connected to clean driving motor (10), cleans support (3) by rotating shaft (12) even
Then cleaning hair roller (2), the outside cleaning hair roller (2) is wrapped in hairbrush, and the upper end cleaning support (3) arranges shower nozzle (1), described
The lower end of rotating shaft (12) is connected to clean power motor (5)；
Climbing device, including the pillar (16) being arranged on support plate (4), pillar (16) is connected to Athey wheel by connecting rod (15)
(8), Athey wheel (8) external crawler belt, the lower end of Athey wheel (8) is connected to Athey wheel and drives motor (7), the one of described pillar (16)
Being respectively provided with electric expansion bar (9) and spring lever (14) on side, spring lever (14) one end is connected to Athey wheel (8), and the other end leads to
Cross connecting shaft and be connected to electric expansion bar (9).
Insulator cleaning decontamination apparatus the most according to claim 1, it is characterised in that peripheral drive circuit mainly includes collection
Become the power circuit in PCB, infrared distance sensor drive circuit and cleaning power motor (5), cleaning transmission
Motor (10) and Athey wheel drive the drive circuit of motor (7).
Insulator cleaning decontamination apparatus the most according to claim 1, it is characterised in that main body frame (6) and support plate (4) point
For two parts, it is attached by hinge and hasp.
Insulator cleaning decontamination apparatus the most according to claim 1, it is characterised in that main body frame (6) uses aluminium alloy
Making, crawler belt uses elastomeric material to make, and Athey wheel (8) uses ultra high molecular polyethylene material to make, and hairbrush uses Buddhist nun
Dragon material is made.
Insulator cleaning decontamination apparatus the most according to claim 2, it is characterised in that spray three outside PCB and prevent
Paint, circuit board package is in aluminum alloy casing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610642976.8A CN106040638B (en) | 2016-08-06 | 2016-08-06 | Insulator cleaning decontamination apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610642976.8A CN106040638B (en) | 2016-08-06 | 2016-08-06 | Insulator cleaning decontamination apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106040638A true CN106040638A (en) | 2016-10-26 |
| CN106040638B CN106040638B (en) | 2018-12-14 |
Family
ID=57481149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610642976.8A Active CN106040638B (en) | 2016-08-06 | 2016-08-06 | Insulator cleaning decontamination apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106040638B (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107088543A (en) * | 2017-05-08 | 2017-08-25 | 国家电网公司 | Insulator cleaning decontamination robot spray system |
| CN107096739A (en) * | 2017-05-09 | 2017-08-29 | 国家电网公司 | Insulator cleaning decontamination robot cleans arm |
| CN107096740A (en) * | 2017-05-09 | 2017-08-29 | 国家电网公司 | Insulator cleaning decontaminates robot walking device |
| CN107130846A (en) * | 2017-05-08 | 2017-09-05 | 国家电网公司 | Insulator cleaning decontaminates cohesion device |
| CN107413707A (en) * | 2017-05-08 | 2017-12-01 | 国家电网公司 | Insulator cleaning decontaminates robot elastic cleaning agency |
| CN108499933A (en) * | 2018-03-28 | 2018-09-07 | 山东理工大学 | A kind of pole-climbing sweeping robot |
| CN109092800A (en) * | 2018-09-22 | 2018-12-28 | 湖州世合纺织有限公司 | A kind of circuit board cleaning device improving blowing with the abundant degree of circuit board contacts |
| CN109317456A (en) * | 2018-11-24 | 2019-02-12 | 中国南方电网有限责任公司超高压输电公司昆明局 | A kind of insulator cleaning device |
| CN109317438A (en) * | 2018-09-30 | 2019-02-12 | 国家电网有限公司 | The dedicated comprehensive deashing robot of insulator |
| CN109332269A (en) * | 2018-10-18 | 2019-02-15 | 马驰骋 | A kind of rotary writing brush penholder cleaning device and its application method |
| CN112077058A (en) * | 2020-09-04 | 2020-12-15 | 孙建聿 | Transformer substation's electrical equipment vase hand-held type belt cleaning device |
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| CN205887499U (en) * | 2016-08-06 | 2017-01-18 | 山东孚岳电气有限公司 | Insulator cleans scrubbing device |
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| US20080301891A1 (en) * | 2007-06-11 | 2008-12-11 | Joon Young Park | Robot mechanism for cleaning and inspection of live-line insulators |
| CN102621430A (en) * | 2012-03-31 | 2012-08-01 | 山东电力研究院 | Intelligent detection robot system for horizontal insulator strings |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107130846A (en) * | 2017-05-08 | 2017-09-05 | 国家电网公司 | Insulator cleaning decontaminates cohesion device |
| CN107413707A (en) * | 2017-05-08 | 2017-12-01 | 国家电网公司 | Insulator cleaning decontaminates robot elastic cleaning agency |
| CN107088543A (en) * | 2017-05-08 | 2017-08-25 | 国家电网公司 | Insulator cleaning decontamination robot spray system |
| CN107096739A (en) * | 2017-05-09 | 2017-08-29 | 国家电网公司 | Insulator cleaning decontamination robot cleans arm |
| CN107096740A (en) * | 2017-05-09 | 2017-08-29 | 国家电网公司 | Insulator cleaning decontaminates robot walking device |
| CN108499933B (en) * | 2018-03-28 | 2019-06-21 | 山东理工大学 | A kind of pole-climbing sweeping robot |
| CN108499933A (en) * | 2018-03-28 | 2018-09-07 | 山东理工大学 | A kind of pole-climbing sweeping robot |
| CN109092800A (en) * | 2018-09-22 | 2018-12-28 | 湖州世合纺织有限公司 | A kind of circuit board cleaning device improving blowing with the abundant degree of circuit board contacts |
| CN109092800B (en) * | 2018-09-22 | 2024-03-29 | 东莞市鹏鑫通自动化设备有限公司 | Improve blowing and circuit board belt cleaning device of circuit board contact abundant degree |
| CN109317438A (en) * | 2018-09-30 | 2019-02-12 | 国家电网有限公司 | The dedicated comprehensive deashing robot of insulator |
| CN109332269A (en) * | 2018-10-18 | 2019-02-15 | 马驰骋 | A kind of rotary writing brush penholder cleaning device and its application method |
| CN109332269B (en) * | 2018-10-18 | 2021-07-09 | 马驰骋 | Rotary type writing brush pen holder cleaning device and using method thereof |
| CN109317456A (en) * | 2018-11-24 | 2019-02-12 | 中国南方电网有限责任公司超高压输电公司昆明局 | A kind of insulator cleaning device |
| CN112077058A (en) * | 2020-09-04 | 2020-12-15 | 孙建聿 | Transformer substation's electrical equipment vase hand-held type belt cleaning device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106040638B (en) | 2018-12-14 |
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