CN106037099A - Manufacturing method of carding woolen fabric - Google Patents

Manufacturing method of carding woolen fabric Download PDF

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Publication number
CN106037099A
CN106037099A CN201610387154.XA CN201610387154A CN106037099A CN 106037099 A CN106037099 A CN 106037099A CN 201610387154 A CN201610387154 A CN 201610387154A CN 106037099 A CN106037099 A CN 106037099A
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China
Prior art keywords
sample
fabric
wool fabric
wool
dry
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Pending
Application number
CN201610387154.XA
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Chinese (zh)
Inventor
吴贤民
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangyin Yueda Dyeing and Printing Co Ltd
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Jiangyin Yueda Dyeing and Printing Co Ltd
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Priority to CN201610387154.XA priority Critical patent/CN106037099A/en
Publication of CN106037099A publication Critical patent/CN106037099A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/47Oxides or hydroxides of elements of Groups 5 or 15 of the Periodic System; Vanadates; Niobates; Tantalates; Arsenates; Antimonates; Bismuthates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/282Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
    • D06M13/292Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D06M16/003Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2500/00Materials for garments
    • A41D2500/20Woven
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/10Animal fibres
    • D06M2101/12Keratin fibres or silk
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/35Abrasion, pilling or fibrillation resistance
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/50Modified hand or grip properties; Softening compositions
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00Protein-based fibres, e.g. animal fibres
    • D10B2211/01Natural animal fibres, e.g. keratin fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00Protein-based fibres, e.g. animal fibres
    • D10B2211/01Natural animal fibres, e.g. keratin fibres
    • D10B2211/02Wool
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Abstract

The invention relates to a manufacturing method of a carding woolen fabric. The woolen fabric, which is produced by the carding woolen fabric manufacturing method can greatly relieve product damage and relieve pilling, and the fabric is good in elasticity and strong in stability; meanwhile, a dryness test can be completed within a short time and a test result can be obtained rapidly and timely, so that enterprises can control hydrophilic fabric production and technologies; a test method is simple and practical; and the method has no need for a special detection device, so that test cost is reduced.

Description

A kind of manufacture method of woolen fabric
Technical field
The present invention relates to the manufacture method of a kind of woolen fabric, belong to garment material technical field.
Background technology
Most domestic slubbing enterprise produces the method route of woolen to higher thick of processing pure wool or Pilus Caprae seu Ovis ratio Spin Pilus Caprae seu Ovis to be especially suitable for, but the woolen then product style processing low Pilus Caprae seu Ovis ratio can not be guaranteed, because chemical fibre is not Possessing felting property, the defect of the woolen that traditional method route processes low Pilus Caprae seu Ovis ratio is mainly manifested in following side Face:
1, after fulling milling, fabric pile effects is poor, and fluffing operation will be relied on to make up, and then fluffing operation in road destroys matte fibre The felting degree of dimension, makes matte bulk, the easy pilling of product.
2, fluffing operation is to reach the requirement of the plentiful degree of product matte, makes the damage of fabric yarn count relatively big, it reduces and knit The body bone of thing, with elastic, causes sponginess, nonelastic.
3, fluffing operation causes grain cross to shrink relatively greatly in velour-drawing process, correspondingly dries lower machine fabric width and finished product width Wide difference is relatively big, causes broadwise washing shrinkage to increase, causes dimensional stability to decline.
Simultaneously as wool fabric has water repellency, moisture content cannot be carried out inside fabric, and many major generals of water suction directly affect survey The correctness of test result, so its drying property is not tested by conventional wool fabric, also cannot ensure wool fabric Dehumidifying performance.
Summary of the invention
It is an object of the invention to overcome above-mentioned deficiency, it is provided that the manufacture method of a kind of woolen fabric, produce Wool fabric can greatly reduce damaged products, reduce balling-up, good springiness, stability is strong.
The object of the present invention is achieved like this:
A kind of manufacture method of woolen fabric, specifically comprising the following steps that of this production method
1) selecting wool fiber, bamboo carbon dacron fiber and acid fiber by polylactic, described wool fiber is ultra-fine by rabbit fur fibre, beautiful promise Wool fiber, Angora goat wool fibre and the four kinds of fiber blend braidings of mercerized wool fiber form, described blending rabbit sheep In wool fibre fabric, percentage by weight shared by each composition is respectively as follows: described rabbit fur fibre and accounts for 18%-22%, the described beautiful ultra-fine sheep of promise Wool fibre accounts for 15%-19%, and described Angora goat wool fibre accounts for 26%-30%, and described mercerized wool fiber accounts for 29%-41%, to sheep Wool fibre, bamboo carbon dacron fiber and acid fiber by polylactic carry out anti pilling process, ferment treatment and soft treatment, and anti pilling processes to be selected Phosphate ester antimony oxide mixture is wool fiber weight as anti pilling agent, phosphate ester antimony oxide amount of mixture 1.5-4%, ferment treatment system uses protease to process, and protease consumption is the 0.1-0.2% of wool fiber weight, at softness The softening agent that reason is selected is water-soluble organic silicon softening agent, and water-soluble organic silicon softening agent consumption is the 6-of wool fiber weight 8%;
2) fabric again by base inspection → mending → reinspection → tape edge → prewashing → fulling → fine purifiation → dehydration → decatizing → porcupine roller Fluffing → cropping → raising teasel → wet brush → drying and shaping → hot light;
3) then wool fabric is fluffed, cropping and plucking;
4) wool fabric after plucking is carried out fulling milling again, first wool fabric is infiltrated, the wool fabric of infiltration is put into 35 DEG C of left sides of temperature In right fulling milling liquid 5~8 minutes;
5) wool fabric to fulling milling carries out braying and carries out being dehydrated for the first time;
6) then the wool fabric after dehydration for the first time dyeed and carry out being dehydrated for the second time;
7) wool fabric after second time dehydration is dried and carried out ripe repairing;
8) finally carry out the ripe wool fabric fixed steaming brush and pruning and packaging;
9) drying property of wool fabric is tested:
Step one: lead at 40cm and take two pieces of the sample of 10cm × 20cm on the woolen sample of width as test sample;
Step 2: being placed on by sample in washing appearance device, addition 300ml tetrachloroethylene, as Dry Cleaners, is put into dry-cleaning after sealing In instrument, take out after dry-cleaning 30min, then repeated washing twice.
Step 3: the loose wool yarn of sample selvedge after cracking-off dry-cleaning, is flat on temperature 20 ± 2 DEG C by sample, and humidity 65 ± In the environment of 3%, it is put on balance after balancing 12 hours and weighs, claim to obtain the front weight of sample leaching;
Step 4: add reagent 500ml(preparation of reagents method in beaker: add 0.5ml penetrating agent in 499.5ml distilled water FFA), the sample after dry-cleaning is placed in beaker fully moisture absorption 1 minute;
Step 5: be two to be hung on airer for clothes by the folding along its length of the sample after moisture absorption, is placed in the airer for clothes hanging with sample Temperature 20 ± 2 DEG C, under the environmental condition of humidity 65 ± 3%, and records the time, measures sample weight after 30 minutes, until Till sample recovers the front weight of leaching;
Step 6: record sample recovers the time of the front weight of leaching, is the fabric natural drying time.
Compared with prior art, the invention has the beneficial effects as follows:
The wool fabric that the manufacture method of this kind of woolen fabric is produced can greatly reduce damaged products, reduces Ball, good springiness, stability is strong, and drying property can complete in the test short time simultaneously, and test result is quickly timely, beneficially enterprise Producing water absorption fabric and technology g uarantee, method of testing is simple and practical, it is not necessary to configure special detection equipment, testing cost Low.
Detailed description of the invention
The present invention relates to the manufacture method of a kind of woolen fabric, specifically comprise the following steps that
1) warping → gait, plug in reed, inserted sheet → arrow shaft weaving, the height of 25/1 public is propped up slubbing yarn, with 2/ by rapier loom Organizing based on the twill of 2, use the mode looming weaving of single-warp single-abb, upper machine fabric width is 178cm, and upper machine end count is 225 Root/10cm, filling density is 216/10cm;
2) singe-mono-boil-braying-bis-boil-dry-photocatalyst working fluid pads-dries-TEFLON three-prevention finishing-bake-ripe Repair-bristle-cropping-bristle-dewing-tank steaming, it addition, the consumption 30g/l 50g/l of photocatalyst working fluid, pick-up rate 75% 85%, car 25m/min 30m/min, temperature 120 DEG C 135 DEG C is kept when the use of photocatalyst working fluid, TEFLON tri-prevents Arranging the mangle 75-85% of processing, speed keeps 18-22m/min, temperature 160-180 DEG C, and the fabric specification finally prepared is: yarn Prop up 96/2-100/2Nm, total tightness degree 145-165, end count 615-796 root/10 centimetre, filling density 400-358 root/10 centimetre, grammes per square metre 340-390 grams m;
3) then wool fabric is fluffed, cropping and plucking;
4) wool fabric after plucking is carried out fulling milling again, first wool fabric is infiltrated, the wool fabric of infiltration is put into 35 DEG C of left sides of temperature In right fulling milling liquid 5~8 minutes;
5) wool fabric to fulling milling carries out braying and carries out being dehydrated for the first time;
6) then the wool fabric after dehydration for the first time dyeed and carry out being dehydrated for the second time;
7) wool fabric after second time dehydration is dried and carried out ripe repairing;
8) finally carry out the ripe wool fabric fixed steaming brush and pruning and packaging;
9) drying property of wool fabric is tested:
Step one: lead at 40cm and take two pieces of the sample of 10cm × 20cm on the woolen sample of width as test sample;
Step 2: being placed on by sample in washing appearance device, addition 300ml tetrachloroethylene, as Dry Cleaners, is put into dry-cleaning after sealing In instrument, take out after dry-cleaning 30min, then repeated washing twice.
Step 3: the loose wool yarn of sample selvedge after cracking-off dry-cleaning, is flat on temperature 20 ± 2 DEG C by sample, and humidity 65 ± In the environment of 3%, it is put on balance after balancing 12 hours and weighs, claim to obtain the front weight of sample leaching;
Step 4: add reagent 500ml(preparation of reagents method in beaker: add 0.5ml penetrating agent in 499.5ml distilled water FFA), the sample after dry-cleaning is placed in beaker fully moisture absorption 1 minute;
Step 5: be two to be hung on airer for clothes by the folding along its length of the sample after moisture absorption, is placed in the airer for clothes hanging with sample Temperature 20 ± 2 DEG C, under the environmental condition of humidity 65 ± 3%, and records the time, measures sample weight after 30 minutes, until Till sample recovers the front weight of leaching;
Step 6: record sample recovers the time of the front weight of leaching, is the fabric natural drying time.

Claims (1)

1. the manufacture method of a woolen fabric, it is characterised in that: specifically comprising the following steps that of this production method
1) warping → gait, plug in reed, inserted sheet → arrow shaft weaving, the height of 25/1 public is propped up slubbing yarn, with 2/ by rapier loom Organizing based on the twill of 2, use the mode looming weaving of single-warp single-abb, upper machine fabric width is 178cm, and upper machine end count is 225 Root/10cm, filling density is 216/10cm;
2) singe-mono-boil-braying-bis-boil-dry-photocatalyst working fluid pads-dries-TEFLON three-prevention finishing-bake-ripe Repair-bristle-cropping-bristle-dewing-tank steaming, it addition, the consumption 30g/l 50g/l of photocatalyst working fluid, pick-up rate 75% 85%, car 25m/min 30m/min, temperature 120 DEG C 135 DEG C is kept when the use of photocatalyst working fluid, TEFLON tri-prevents Arranging the mangle 75-85% of processing, speed keeps 18-22m/min, temperature 160-180 DEG C, and the fabric specification finally prepared is: yarn Prop up 96/2-100/2Nm, total tightness degree 145-165, end count 615-796 root/10 centimetre, filling density 400-358 root/10 centimetre, grammes per square metre 340-390 grams m;
3) then wool fabric is fluffed, cropping and plucking;
4) wool fabric after plucking is carried out fulling milling again, first wool fabric is infiltrated, the wool fabric of infiltration is put into 35 DEG C of left sides of temperature In right fulling milling liquid 5~8 minutes;4), afterfinish method:
5) wool fabric to fulling milling carries out braying and carries out being dehydrated for the first time;
6) then the wool fabric after dehydration for the first time dyeed and carry out being dehydrated for the second time;
7) wool fabric after second time dehydration is dried and carried out ripe repairing;
8) finally carry out the ripe wool fabric fixed steaming brush and pruning and packaging;
9) drying property of wool fabric is tested:
Step one: lead at 40cm and take two pieces of the sample of 10cm × 20cm on the woolen sample of width as test sample;
Step 2: being placed on by sample in washing appearance device, addition 300ml tetrachloroethylene, as Dry Cleaners, is put into dry-cleaning after sealing In instrument, take out after dry-cleaning 30min, then repeated washing twice.
Step 3: the wool yarn that after cracking-off dry-cleaning, sample selvedge is loose, is flat on temperature 20 ± 2 DEG C by sample, humidity 65 ± 3% Under environment, it is put on balance after balancing 12 hours and weighs, claim to obtain the front weight of sample leaching;
Step 4: add reagent 500ml(preparation of reagents method in beaker: add 0.5ml penetrating agent in 499.5ml distilled water FFA), the sample after dry-cleaning is placed in beaker fully moisture absorption 1 minute;
Step 5: be two to be hung on airer for clothes by the folding along its length of the sample after moisture absorption, is placed in the airer for clothes hanging with sample Temperature 20 ± 2 DEG C, under the environmental condition of humidity 65 ± 3%, and records the time, measures sample weight after 30 minutes, until Till sample recovers the front weight of leaching;
Step 6: record sample recovers the time of the front weight of leaching, is the fabric natural drying time.
CN201610387154.XA 2016-06-03 2016-06-03 Manufacturing method of carding woolen fabric Pending CN106037099A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610387154.XA CN106037099A (en) 2016-06-03 2016-06-03 Manufacturing method of carding woolen fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106702733A (en) * 2016-12-15 2017-05-24 南通盈安纳米科技有限公司 Production process of photocatalyst fabric
CN108950932A (en) * 2018-08-30 2018-12-07 浙江神州毛纺织有限公司 A kind of fiber woolen fabric surface villus processing method that persistently straight patch lies prostrate
CN109023656A (en) * 2018-08-20 2018-12-18 劲霸男装(上海)有限公司 A kind of production method of black and white elastic galled twill printed fabric
CN110656502A (en) * 2019-08-23 2020-01-07 唐雪金 Preparation process of soft anti-static textile fabric
CN113802229A (en) * 2021-08-26 2021-12-17 润益(嘉兴)新材料有限公司 Domestic animal hair and down and domestic polylactic acid fiber blended yarn and roving production process

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106702733A (en) * 2016-12-15 2017-05-24 南通盈安纳米科技有限公司 Production process of photocatalyst fabric
CN109023656A (en) * 2018-08-20 2018-12-18 劲霸男装(上海)有限公司 A kind of production method of black and white elastic galled twill printed fabric
CN108950932A (en) * 2018-08-30 2018-12-07 浙江神州毛纺织有限公司 A kind of fiber woolen fabric surface villus processing method that persistently straight patch lies prostrate
CN110656502A (en) * 2019-08-23 2020-01-07 唐雪金 Preparation process of soft anti-static textile fabric
CN113802229A (en) * 2021-08-26 2021-12-17 润益(嘉兴)新材料有限公司 Domestic animal hair and down and domestic polylactic acid fiber blended yarn and roving production process

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Application publication date: 20161026