CN106037099A - Manufacturing method of carding woolen fabric - Google Patents
Manufacturing method of carding woolen fabric Download PDFInfo
- Publication number
- CN106037099A CN106037099A CN201610387154.XA CN201610387154A CN106037099A CN 106037099 A CN106037099 A CN 106037099A CN 201610387154 A CN201610387154 A CN 201610387154A CN 106037099 A CN106037099 A CN 106037099A
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/47—Oxides or hydroxides of elements of Groups 5 or 15 of the Periodic System; Vanadates; Niobates; Tantalates; Arsenates; Antimonates; Bismuthates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2500/00—Materials for garments
- A41D2500/20—Woven
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/10—Animal fibres
- D06M2101/12—Keratin fibres or silk
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/35—Abrasion, pilling or fibrillation resistance
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention relates to a manufacturing method of a carding woolen fabric. The woolen fabric, which is produced by the carding woolen fabric manufacturing method can greatly relieve product damage and relieve pilling, and the fabric is good in elasticity and strong in stability; meanwhile, a dryness test can be completed within a short time and a test result can be obtained rapidly and timely, so that enterprises can control hydrophilic fabric production and technologies; a test method is simple and practical; and the method has no need for a special detection device, so that test cost is reduced.
Description
Technical field
The present invention relates to the manufacture method of a kind of woolen fabric, belong to garment material technical field.
Background technology
Most domestic slubbing enterprise produces the method route of woolen to higher thick of processing pure wool or Pilus Caprae seu Ovis ratio
Spin Pilus Caprae seu Ovis to be especially suitable for, but the woolen then product style processing low Pilus Caprae seu Ovis ratio can not be guaranteed, because chemical fibre is not
Possessing felting property, the defect of the woolen that traditional method route processes low Pilus Caprae seu Ovis ratio is mainly manifested in following side
Face:
1, after fulling milling, fabric pile effects is poor, and fluffing operation will be relied on to make up, and then fluffing operation in road destroys matte fibre
The felting degree of dimension, makes matte bulk, the easy pilling of product.
2, fluffing operation is to reach the requirement of the plentiful degree of product matte, makes the damage of fabric yarn count relatively big, it reduces and knit
The body bone of thing, with elastic, causes sponginess, nonelastic.
3, fluffing operation causes grain cross to shrink relatively greatly in velour-drawing process, correspondingly dries lower machine fabric width and finished product width
Wide difference is relatively big, causes broadwise washing shrinkage to increase, causes dimensional stability to decline.
Simultaneously as wool fabric has water repellency, moisture content cannot be carried out inside fabric, and many major generals of water suction directly affect survey
The correctness of test result, so its drying property is not tested by conventional wool fabric, also cannot ensure wool fabric
Dehumidifying performance.
Summary of the invention
It is an object of the invention to overcome above-mentioned deficiency, it is provided that the manufacture method of a kind of woolen fabric, produce
Wool fabric can greatly reduce damaged products, reduce balling-up, good springiness, stability is strong.
The object of the present invention is achieved like this:
A kind of manufacture method of woolen fabric, specifically comprising the following steps that of this production method
1) selecting wool fiber, bamboo carbon dacron fiber and acid fiber by polylactic, described wool fiber is ultra-fine by rabbit fur fibre, beautiful promise
Wool fiber, Angora goat wool fibre and the four kinds of fiber blend braidings of mercerized wool fiber form, described blending rabbit sheep
In wool fibre fabric, percentage by weight shared by each composition is respectively as follows: described rabbit fur fibre and accounts for 18%-22%, the described beautiful ultra-fine sheep of promise
Wool fibre accounts for 15%-19%, and described Angora goat wool fibre accounts for 26%-30%, and described mercerized wool fiber accounts for 29%-41%, to sheep
Wool fibre, bamboo carbon dacron fiber and acid fiber by polylactic carry out anti pilling process, ferment treatment and soft treatment, and anti pilling processes to be selected
Phosphate ester antimony oxide mixture is wool fiber weight as anti pilling agent, phosphate ester antimony oxide amount of mixture
1.5-4%, ferment treatment system uses protease to process, and protease consumption is the 0.1-0.2% of wool fiber weight, at softness
The softening agent that reason is selected is water-soluble organic silicon softening agent, and water-soluble organic silicon softening agent consumption is the 6-of wool fiber weight
8%;
2) fabric again by base inspection → mending → reinspection → tape edge → prewashing → fulling → fine purifiation → dehydration → decatizing → porcupine roller
Fluffing → cropping → raising teasel → wet brush → drying and shaping → hot light;
3) then wool fabric is fluffed, cropping and plucking;
4) wool fabric after plucking is carried out fulling milling again, first wool fabric is infiltrated, the wool fabric of infiltration is put into 35 DEG C of left sides of temperature
In right fulling milling liquid 5~8 minutes;
5) wool fabric to fulling milling carries out braying and carries out being dehydrated for the first time;
6) then the wool fabric after dehydration for the first time dyeed and carry out being dehydrated for the second time;
7) wool fabric after second time dehydration is dried and carried out ripe repairing;
8) finally carry out the ripe wool fabric fixed steaming brush and pruning and packaging;
9) drying property of wool fabric is tested:
Step one: lead at 40cm and take two pieces of the sample of 10cm × 20cm on the woolen sample of width as test sample;
Step 2: being placed on by sample in washing appearance device, addition 300ml tetrachloroethylene, as Dry Cleaners, is put into dry-cleaning after sealing
In instrument, take out after dry-cleaning 30min, then repeated washing twice.
Step 3: the loose wool yarn of sample selvedge after cracking-off dry-cleaning, is flat on temperature 20 ± 2 DEG C by sample, and humidity 65 ±
In the environment of 3%, it is put on balance after balancing 12 hours and weighs, claim to obtain the front weight of sample leaching;
Step 4: add reagent 500ml(preparation of reagents method in beaker: add 0.5ml penetrating agent in 499.5ml distilled water
FFA), the sample after dry-cleaning is placed in beaker fully moisture absorption 1 minute;
Step 5: be two to be hung on airer for clothes by the folding along its length of the sample after moisture absorption, is placed in the airer for clothes hanging with sample
Temperature 20 ± 2 DEG C, under the environmental condition of humidity 65 ± 3%, and records the time, measures sample weight after 30 minutes, until
Till sample recovers the front weight of leaching;
Step 6: record sample recovers the time of the front weight of leaching, is the fabric natural drying time.
Compared with prior art, the invention has the beneficial effects as follows:
The wool fabric that the manufacture method of this kind of woolen fabric is produced can greatly reduce damaged products, reduces
Ball, good springiness, stability is strong, and drying property can complete in the test short time simultaneously, and test result is quickly timely, beneficially enterprise
Producing water absorption fabric and technology g uarantee, method of testing is simple and practical, it is not necessary to configure special detection equipment, testing cost
Low.
Detailed description of the invention
The present invention relates to the manufacture method of a kind of woolen fabric, specifically comprise the following steps that
1) warping → gait, plug in reed, inserted sheet → arrow shaft weaving, the height of 25/1 public is propped up slubbing yarn, with 2/ by rapier loom
Organizing based on the twill of 2, use the mode looming weaving of single-warp single-abb, upper machine fabric width is 178cm, and upper machine end count is 225
Root/10cm, filling density is 216/10cm;
2) singe-mono-boil-braying-bis-boil-dry-photocatalyst working fluid pads-dries-TEFLON three-prevention finishing-bake-ripe
Repair-bristle-cropping-bristle-dewing-tank steaming, it addition, the consumption 30g/l 50g/l of photocatalyst working fluid, pick-up rate 75%
85%, car 25m/min 30m/min, temperature 120 DEG C 135 DEG C is kept when the use of photocatalyst working fluid, TEFLON tri-prevents
Arranging the mangle 75-85% of processing, speed keeps 18-22m/min, temperature 160-180 DEG C, and the fabric specification finally prepared is: yarn
Prop up 96/2-100/2Nm, total tightness degree 145-165, end count 615-796 root/10 centimetre, filling density 400-358 root/10 centimetre, grammes per square metre
340-390 grams m;
3) then wool fabric is fluffed, cropping and plucking;
4) wool fabric after plucking is carried out fulling milling again, first wool fabric is infiltrated, the wool fabric of infiltration is put into 35 DEG C of left sides of temperature
In right fulling milling liquid 5~8 minutes;
5) wool fabric to fulling milling carries out braying and carries out being dehydrated for the first time;
6) then the wool fabric after dehydration for the first time dyeed and carry out being dehydrated for the second time;
7) wool fabric after second time dehydration is dried and carried out ripe repairing;
8) finally carry out the ripe wool fabric fixed steaming brush and pruning and packaging;
9) drying property of wool fabric is tested:
Step one: lead at 40cm and take two pieces of the sample of 10cm × 20cm on the woolen sample of width as test sample;
Step 2: being placed on by sample in washing appearance device, addition 300ml tetrachloroethylene, as Dry Cleaners, is put into dry-cleaning after sealing
In instrument, take out after dry-cleaning 30min, then repeated washing twice.
Step 3: the loose wool yarn of sample selvedge after cracking-off dry-cleaning, is flat on temperature 20 ± 2 DEG C by sample, and humidity 65 ±
In the environment of 3%, it is put on balance after balancing 12 hours and weighs, claim to obtain the front weight of sample leaching;
Step 4: add reagent 500ml(preparation of reagents method in beaker: add 0.5ml penetrating agent in 499.5ml distilled water
FFA), the sample after dry-cleaning is placed in beaker fully moisture absorption 1 minute;
Step 5: be two to be hung on airer for clothes by the folding along its length of the sample after moisture absorption, is placed in the airer for clothes hanging with sample
Temperature 20 ± 2 DEG C, under the environmental condition of humidity 65 ± 3%, and records the time, measures sample weight after 30 minutes, until
Till sample recovers the front weight of leaching;
Step 6: record sample recovers the time of the front weight of leaching, is the fabric natural drying time.
Claims (1)
1. the manufacture method of a woolen fabric, it is characterised in that: specifically comprising the following steps that of this production method
1) warping → gait, plug in reed, inserted sheet → arrow shaft weaving, the height of 25/1 public is propped up slubbing yarn, with 2/ by rapier loom
Organizing based on the twill of 2, use the mode looming weaving of single-warp single-abb, upper machine fabric width is 178cm, and upper machine end count is 225
Root/10cm, filling density is 216/10cm;
2) singe-mono-boil-braying-bis-boil-dry-photocatalyst working fluid pads-dries-TEFLON three-prevention finishing-bake-ripe
Repair-bristle-cropping-bristle-dewing-tank steaming, it addition, the consumption 30g/l 50g/l of photocatalyst working fluid, pick-up rate 75%
85%, car 25m/min 30m/min, temperature 120 DEG C 135 DEG C is kept when the use of photocatalyst working fluid, TEFLON tri-prevents
Arranging the mangle 75-85% of processing, speed keeps 18-22m/min, temperature 160-180 DEG C, and the fabric specification finally prepared is: yarn
Prop up 96/2-100/2Nm, total tightness degree 145-165, end count 615-796 root/10 centimetre, filling density 400-358 root/10 centimetre, grammes per square metre
340-390 grams m;
3) then wool fabric is fluffed, cropping and plucking;
4) wool fabric after plucking is carried out fulling milling again, first wool fabric is infiltrated, the wool fabric of infiltration is put into 35 DEG C of left sides of temperature
In right fulling milling liquid 5~8 minutes;4), afterfinish method:
5) wool fabric to fulling milling carries out braying and carries out being dehydrated for the first time;
6) then the wool fabric after dehydration for the first time dyeed and carry out being dehydrated for the second time;
7) wool fabric after second time dehydration is dried and carried out ripe repairing;
8) finally carry out the ripe wool fabric fixed steaming brush and pruning and packaging;
9) drying property of wool fabric is tested:
Step one: lead at 40cm and take two pieces of the sample of 10cm × 20cm on the woolen sample of width as test sample;
Step 2: being placed on by sample in washing appearance device, addition 300ml tetrachloroethylene, as Dry Cleaners, is put into dry-cleaning after sealing
In instrument, take out after dry-cleaning 30min, then repeated washing twice.
Step 3: the wool yarn that after cracking-off dry-cleaning, sample selvedge is loose, is flat on temperature 20 ± 2 DEG C by sample, humidity 65 ± 3%
Under environment, it is put on balance after balancing 12 hours and weighs, claim to obtain the front weight of sample leaching;
Step 4: add reagent 500ml(preparation of reagents method in beaker: add 0.5ml penetrating agent in 499.5ml distilled water
FFA), the sample after dry-cleaning is placed in beaker fully moisture absorption 1 minute;
Step 5: be two to be hung on airer for clothes by the folding along its length of the sample after moisture absorption, is placed in the airer for clothes hanging with sample
Temperature 20 ± 2 DEG C, under the environmental condition of humidity 65 ± 3%, and records the time, measures sample weight after 30 minutes, until
Till sample recovers the front weight of leaching;
Step 6: record sample recovers the time of the front weight of leaching, is the fabric natural drying time.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610387154.XA CN106037099A (en) | 2016-06-03 | 2016-06-03 | Manufacturing method of carding woolen fabric |
Applications Claiming Priority (1)
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CN201610387154.XA CN106037099A (en) | 2016-06-03 | 2016-06-03 | Manufacturing method of carding woolen fabric |
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Publication Number | Publication Date |
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CN106037099A true CN106037099A (en) | 2016-10-26 |
Family
ID=57172694
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CN201610387154.XA Pending CN106037099A (en) | 2016-06-03 | 2016-06-03 | Manufacturing method of carding woolen fabric |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106702733A (en) * | 2016-12-15 | 2017-05-24 | 南通盈安纳米科技有限公司 | Production process of photocatalyst fabric |
CN108950932A (en) * | 2018-08-30 | 2018-12-07 | 浙江神州毛纺织有限公司 | A kind of fiber woolen fabric surface villus processing method that persistently straight patch lies prostrate |
CN109023656A (en) * | 2018-08-20 | 2018-12-18 | 劲霸男装(上海)有限公司 | A kind of production method of black and white elastic galled twill printed fabric |
CN110656502A (en) * | 2019-08-23 | 2020-01-07 | 唐雪金 | Preparation process of soft anti-static textile fabric |
CN113802229A (en) * | 2021-08-26 | 2021-12-17 | 润益(嘉兴)新材料有限公司 | Domestic animal hair and down and domestic polylactic acid fiber blended yarn and roving production process |
-
2016
- 2016-06-03 CN CN201610387154.XA patent/CN106037099A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106702733A (en) * | 2016-12-15 | 2017-05-24 | 南通盈安纳米科技有限公司 | Production process of photocatalyst fabric |
CN109023656A (en) * | 2018-08-20 | 2018-12-18 | 劲霸男装(上海)有限公司 | A kind of production method of black and white elastic galled twill printed fabric |
CN108950932A (en) * | 2018-08-30 | 2018-12-07 | 浙江神州毛纺织有限公司 | A kind of fiber woolen fabric surface villus processing method that persistently straight patch lies prostrate |
CN110656502A (en) * | 2019-08-23 | 2020-01-07 | 唐雪金 | Preparation process of soft anti-static textile fabric |
CN113802229A (en) * | 2021-08-26 | 2021-12-17 | 润益(嘉兴)新材料有限公司 | Domestic animal hair and down and domestic polylactic acid fiber blended yarn and roving production process |
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Application publication date: 20161026 |