CN106017201A - Online deashing device of waste heat boiler for waste sulfuric acid cracking and regenerating device and deashing method thereof - Google Patents

Online deashing device of waste heat boiler for waste sulfuric acid cracking and regenerating device and deashing method thereof Download PDF

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Publication number
CN106017201A
CN106017201A CN201610351966.9A CN201610351966A CN106017201A CN 106017201 A CN106017201 A CN 106017201A CN 201610351966 A CN201610351966 A CN 201610351966A CN 106017201 A CN106017201 A CN 106017201A
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CN
China
Prior art keywords
deashing
heat boiler
waste heat
waste
sulfuric acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610351966.9A
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Chinese (zh)
Inventor
魏兰
陈英斌
江碧清
吴英来
赵建鑫
徐晓燕
张雪杰
罗娟
李颖
张成昆
李皓瑜
孟建
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Kerui Engineering Design Co Ltd
Original Assignee
Jiangsu Kerui Engineering Design Co Ltd
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Filing date
Publication date
Application filed by Jiangsu Kerui Engineering Design Co Ltd filed Critical Jiangsu Kerui Engineering Design Co Ltd
Priority to CN201610351966.9A priority Critical patent/CN106017201A/en
Publication of CN106017201A publication Critical patent/CN106017201A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G3/00Rotary appliances
    • F28G3/04Rotary appliances having brushes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G15/00Details
    • F28G15/04Feeding and driving arrangements, e.g. power operation

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Incineration Of Waste (AREA)

Abstract

The invention relates to a deashing device of a waste heat boiler for a waste sulfuric acid cracking and regenerating device and an online deashing method. The deashing device mainly comprises a wire brush, a scraping knife, a deashing rod, and a handle or a speed reduction motor, wherein the wire brush and the scraping knife are sequentially arranged at the front end of the deashing rod; the handle or the speed reduction motor is arranged at the rear end of the deashing rod; when in online deashing, a sealing structure of a deashing pipe of the waste heat boiler is dismounted, then one end, equipped with the wire brush, of the deashing rod, extends into the heat exchanging pipe of the waste heat boiler, and the deashing rod can be rotated to scrap the accumulated ash from the wall of the heat exchanging pipe through sawteeth of the scraping knife at the front end of the deashing rod, and the deashing rod is forwards pushed synchronously until arriving at a front smoke box of the waste heat boiler, and then the scraped ash is pushed to fall into the front smoke box. The device has the maximum advantages of being efficient, convenient, safe and stable.

Description

The online ash removal device of Waste Sulfuric Acid pyrolysis recycle device by utilizing waste heat boiler and ash removal method
Technical field
The invention belongs to technical field of environmental protection in chemical industry, be specifically related to deashing device and the online ash removal method of a kind of Waste Sulfuric Acid pyrolysis recycle device by utilizing waste heat boiler.
Background technology
All kinds of chemical plant installations of China, such as relating to sulfonation, alkylation, hydration hydrolysis, purify and the technique such as dehydration, annual the most all can a large amount of Waste Sulfuric Acid of by-product, wherein containing a large amount of organic impuritiess and inorganic salts in a big chunk Waste Sulfuric Acid, use conventional methods extremely difficult process, bring great environmental protection pressure to enterprise.
At present, process this kind of Waste Sulfuric Acid the most thoroughly, the technique of environmental protection be exactly Waste Sulfuric Acid pyrolysis recycle technique.In Waste Sulfuric Acid pyrolysis recycle technique, the flue-gas temperature that pyrolysis furnace is discharged is up to 1100 DEG C.Owing to containing substantial amounts of moisture and ash in flue gas, flue gas has to pass through washing, purifying before continuing operation after entering.Flue gas washing purifies and is necessary for first cooling down, waste heat boiler is undoubtedly optimum selection as chiller, is recycled by the high level heat in flue gas by waste heat boiler, produces middle pressure steam, not only save the energy, be also greatly reduced the operating cost of device.
Owing to the flue gas that pyrolysis furnace is discharged containing the SO of high concentration2、SO3、H2The components such as O, and carry more ash even liquid salt secretly so that the flue gas entering waste heat boiler has severe corrosive and tack, it is easy to causes boiler corrosion perforation and heat exchanger tube ash deposit and slag buildup, uses traditional waste heat boiler cannot meet the requirement of technique.
For the characteristic of Waste Sulfuric Acid pyrolysis recycle flue gas, applicant propose in patent application before a kind of can tolerate for a long time fume high-temperature corrosion again can be with the waste heat boiler of online ash removal salt discharge.
Summary of the invention
Owing to being entrained with substantial amounts of ash even fused salt in Waste Sulfuric Acid pyrolysis recycle flue gas, applicant proposes in patent application before and a kind of can solve, with the waste heat boiler of online ash removal, the frequent parking problem caused due to heat exchanger tube ash deposit and slag buildup.
Deashing device and online ash removal method that a kind of and above-mentioned waste heat boiler matches are the purpose of the present invention is to propose to.
Waste heat boiler online ash removal device of the present invention is achieved like this: the online ash removal device of Waste Sulfuric Acid pyrolysis recycle device by utilizing waste heat boiler, it is characterized in that it includes: wire brush, scraper, deashing bar, handle or reducing motor, deashing bar front end is sequentially provided with wire brush and scraper, and the rear end of deashing bar arranges handle or reducing motor.
Usually, described wire brush is demountable structure, and the external diameter of wire brush is not more than the internal diameter of exchanging pipe of boiler by waste, and the material of wire brush is carbon steel or steel alloy.
Described scraper is welding or demountable structure, and scraper is round tube shape structure, and there is sawtooth front end, and scraper external diameter is compared with the heat exchanger tube internal diameter of waste heat boiler to when young more than 5mm, and the material of scraper is carbon steel or steel alloy.
Described handle is welding or demountable structure, is made up of round steel or steel pipe, and the material of handle is carbon steel or steel alloy.
Described deashing bar is round steel or steel pipe is made, and the length of deashing bar meets scraper and stretches out the requirement of heat exchanger tube, and the material of deashing bar is carbon steel or steel alloy.
The present invention uses the online ash removal method of above-mentioned online ash removal device: when it is characterized in that online ash removal, first the sealing structure of waste heat boiler deashing pipe is unloaded, then exchanging pipe of boiler by waste is stretched in one end of deashing bar strip steel wire brush, rotating ash removal bar, by the scraper sawtooth of deashing bar front end, dust stratification is scraped from heat exchange tube wall, push forward simultaneously, until the front smoke box of waste heat boiler, being pushed away by the dust stratification scraped falls in front smoke box, discharge through boiler dust inlet, the most repeatedly, until the dust stratification in heat exchanger tube is cleaned out, finally that the deashing seal of tube is good, then repeat the above steps, until having managed all heat exchanger tubes.
Usually, the inventive method drives deashing bar to rotate by handle or reducing motor.
It should be noted that the heat exchanger tube simultaneously carrying out deashing operation can not be too many, the most once a piece heat exchanger tube of cleaning, in order to avoid too much cold air is sucked in boiler by deashing pipe, affect the composition of flue gas, and then affect the stability of device.Described clear up preferably no more than 10 heat exchanger tubes every time simultaneously.
The maximum feature of the present invention is efficient, convenient and safety and stability.
Accompanying drawing explanation
The following drawings is the structural representation of deashing device of the present invention, and its effect is only for combine above-mentioned word the structure of deashing device to be described rather than for limiting the scope of the present invention.
Fig. 1 is the structural representation of the embodiment of the present invention 1 deashing device.
Fig. 2 is the structural representation of the embodiment of the present invention 2 deashing device.
In figure: 1, wire brush, 2, scraper, 3, deashing bar, 4, handle, 5, reducing motor.
Detailed description of the invention
Embodiment 1
The online ash removal device of a kind of waste sulfuric acid from alkylation pyrolysis recycle device by utilizing waste heat boiler and ash removal method: the deashing bar 3 that deashing device main body is round steel or steel pipe is made, deashing bar 3 front end is wire brush 1, it is the scraper 2 of band sawtooth afterwards, deashing bar 3 end is handle 4, wire brush 1, scraper 2, handle 4 are all detachable, and the material of above structure all selects rustless steel.
When exchanging pipe of boiler by waste ash deposit and slag buildup causes pressure drop to raise, need to exchange heat pipe one by one and carry out Hand scarf, the concrete grammar of deashing is: first the sealing structure of waste heat boiler deashing pipe unloaded, then one end of deashing bar strip steel wire brush being inserted heat exchanger tube, rotary handle drives deashing bar to rotate, and is scraped from heat exchange tube wall by dust stratification by the sawtooth of scraper, push forward simultaneously, until the front smoke box of boiler, the dust stratification scraped is pushed away and falls in front smoke box, discharge through boiler dust inlet.The most repeatedly, until the dust stratification in heat exchanger tube is cleaned out, finally that the deashing seal of tube is good.Then repeat the above steps, until having managed all heat exchanger tubes.It should be noted that the heat exchanger tube simultaneously carrying out deashing operation can not be too many, the most once a piece heat exchanger tube of cleaning, in order to avoid too much cold air is sucked in boiler by deashing pipe, affect the composition of flue gas, and then affect the stability of device.
Embodiment 2
The online ash removal device of a kind of high saliferous Waste Sulfuric Acid pyrolysis recycle device by utilizing waste heat boiler and ash removal method: the deashing bar 3 that deashing device main body is round steel or steel pipe is made, deashing bar 3 front end is wire brush 1, it is the scraper 2 of band sawtooth afterwards, deashing bar end is reducing motor 5, and wire brush 1, scraper 2, reducing motor 5 are all detachable.
When exchanging pipe of boiler by waste ash deposit and slag buildup causes pressure drop to raise, need to exchange heat pipe one by one and carry out Hand scarf, the concrete grammar of deashing is: first the sealing structure of waste heat boiler deashing pipe unloaded, then heat exchanger tube is inserted in one end of deashing bar strip steel wire brush, open reducing motor and drive deashing bar to rotate, by the rotation of scraper, dust stratification is scraped from heat exchange tube wall, push forward simultaneously, until the front smoke box of boiler, the dust stratification scraped is pushed away and falls in front smoke box, discharge through boiler dust inlet.The most repeatedly, until the dust stratification in heat exchanger tube is cleaned out, finally that the deashing seal of tube is good.Then repeat the above steps, until having managed all heat exchanger tubes.It should be noted that the heat exchanger tube simultaneously carrying out deashing operation can not be too many, the most once a piece heat exchanger tube of cleaning, in order to avoid too much cold air is sucked in boiler by deashing pipe, affect the composition of flue gas, and then affect the stability of device.

Claims (8)

1. the online ash removal device of a Waste Sulfuric Acid pyrolysis recycle device by utilizing waste heat boiler, it is characterized in that it includes: wire brush, scraper, deashing bar, handle or reducing motor, deashing bar front end is sequentially provided with wire brush and scraper, and the rear end of deashing bar arranges handle or reducing motor.
The online ash removal device of Waste Sulfuric Acid pyrolysis recycle device by utilizing waste heat boiler the most according to claim 1, it is characterized in that described wire brush is demountable structure, the external diameter of wire brush is not more than the internal diameter of exchanging pipe of boiler by waste, and the material of wire brush is carbon steel or steel alloy.
The online ash removal device of Waste Sulfuric Acid pyrolysis recycle device by utilizing waste heat boiler the most according to claim 1, it is characterized in that described scraper is for welding or demountable structure, scraper is round tube shape structure, there is sawtooth front end, scraper external diameter is compared with the heat exchanger tube internal diameter of waste heat boiler to when young more than 5mm, and the material of scraper is carbon steel or steel alloy.
The online ash removal device of Waste Sulfuric Acid pyrolysis recycle device by utilizing waste heat boiler the most according to claim 1, it is characterised in that described handle is welding or demountable structure, is made up of round steel or steel pipe, and the material of handle is carbon steel or steel alloy.
The online ash removal device of Waste Sulfuric Acid pyrolysis recycle device by utilizing waste heat boiler the most according to claim 1, it is characterized in that described deashing bar is round steel or steel pipe is made, the length of deashing bar meets scraper and stretches out the requirement of heat exchanger tube, and the material of deashing bar is carbon steel or steel alloy.
6. the online ash removal method of the online ash removal device using the arbitrary described Waste Sulfuric Acid pyrolysis recycle device by utilizing waste heat boiler of claim 1-6: when it is characterized in that online ash removal, first the sealing structure of waste heat boiler deashing pipe is unloaded, then exchanging pipe of boiler by waste is stretched in one end of deashing bar strip steel wire brush, rotating ash removal bar, by the scraper sawtooth of deashing bar front end, dust stratification is scraped from heat exchange tube wall, push forward simultaneously, until the front smoke box of waste heat boiler, being pushed away by the dust stratification scraped falls in front smoke box, discharge through boiler dust inlet, the most repeatedly, until the dust stratification in heat exchanger tube is cleaned out, finally that the deashing seal of tube is good, then repeat the above steps, until having managed all heat exchanger tubes.
The online ash removal method of Waste Sulfuric Acid pyrolysis recycle device by utilizing waste heat boiler the most according to claim 6, it is characterised in that: drive deashing bar to rotate by handle or reducing motor.
8. according to the online ash removal method of the Waste Sulfuric Acid pyrolysis recycle device by utilizing waste heat boiler described in claim 6 or 7, it is characterised in that cleaning is less than 10 heat exchanger tubes the most simultaneously.
CN201610351966.9A 2016-05-25 2016-05-25 Online deashing device of waste heat boiler for waste sulfuric acid cracking and regenerating device and deashing method thereof Pending CN106017201A (en)

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CN201610351966.9A CN106017201A (en) 2016-05-25 2016-05-25 Online deashing device of waste heat boiler for waste sulfuric acid cracking and regenerating device and deashing method thereof

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CN201610351966.9A CN106017201A (en) 2016-05-25 2016-05-25 Online deashing device of waste heat boiler for waste sulfuric acid cracking and regenerating device and deashing method thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108224460A (en) * 2018-01-09 2018-06-29 李明科 A kind of heat conversion boiler for industrial waste gas processing
CN111102874A (en) * 2018-10-29 2020-05-05 中国石油化工股份有限公司 Manual online ash removal equipment and method for flue gas heat exchanger of waste acid cracking device

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB895572A (en) * 1960-03-01 1962-05-02 Bonnevie Svendsen Improvements relating to devices for sweeping flues, smoke tubes, boilers and the like
FR2355236A1 (en) * 1976-05-20 1978-01-13 Rouland Daniel Self-propelled brush for cleaning chimneys and air ducts etc. - is actuated by pneumatic jack pressing arms against chimney wall for step-wise motion
CN1882819A (en) * 2003-11-17 2006-12-20 巴斯福股份公司 Method for removing solid material from the pipes of a heat exchanger consisting of a bundle of pipes
CN2933622Y (en) * 2007-01-08 2007-08-15 毛帮来 Pipeline scale-removing device
CN201443772U (en) * 2009-07-17 2010-04-28 中国石化股份胜利油田分公司孤岛采油厂 Electric soot cleaning tool of heating furnace smoke tube
CN201507933U (en) * 2009-08-24 2010-06-16 巨石集团有限公司 Ash cleaner for exhaust-heating boiler
CN202993236U (en) * 2012-12-06 2013-06-12 王英 Flue cleaning device
CN203052686U (en) * 2012-12-27 2013-07-10 盐城市锅炉制造有限公司 Fire tube type waste heat boiler soot cleaning device
CN103551349A (en) * 2013-09-28 2014-02-05 东北电力大学 Rotating scale scraping device for pipeline robot
CN203886876U (en) * 2014-06-09 2014-10-22 青岛东方循环能源有限公司 Cleaning device for wavelet decomposition equipment pipeline
CN204412719U (en) * 2014-12-31 2015-06-24 青岛东方循环能源有限公司 A kind of cracking gas conveyance conduit cleaning plant
CN205642127U (en) * 2016-05-25 2016-10-12 江苏科瑞工程设计有限公司 Sulfur waste acid cleavage regenerating unit exhaust -heat boiler's online ash removal device

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB895572A (en) * 1960-03-01 1962-05-02 Bonnevie Svendsen Improvements relating to devices for sweeping flues, smoke tubes, boilers and the like
FR2355236A1 (en) * 1976-05-20 1978-01-13 Rouland Daniel Self-propelled brush for cleaning chimneys and air ducts etc. - is actuated by pneumatic jack pressing arms against chimney wall for step-wise motion
CN1882819A (en) * 2003-11-17 2006-12-20 巴斯福股份公司 Method for removing solid material from the pipes of a heat exchanger consisting of a bundle of pipes
CN2933622Y (en) * 2007-01-08 2007-08-15 毛帮来 Pipeline scale-removing device
CN201443772U (en) * 2009-07-17 2010-04-28 中国石化股份胜利油田分公司孤岛采油厂 Electric soot cleaning tool of heating furnace smoke tube
CN201507933U (en) * 2009-08-24 2010-06-16 巨石集团有限公司 Ash cleaner for exhaust-heating boiler
CN202993236U (en) * 2012-12-06 2013-06-12 王英 Flue cleaning device
CN203052686U (en) * 2012-12-27 2013-07-10 盐城市锅炉制造有限公司 Fire tube type waste heat boiler soot cleaning device
CN103551349A (en) * 2013-09-28 2014-02-05 东北电力大学 Rotating scale scraping device for pipeline robot
CN203886876U (en) * 2014-06-09 2014-10-22 青岛东方循环能源有限公司 Cleaning device for wavelet decomposition equipment pipeline
CN204412719U (en) * 2014-12-31 2015-06-24 青岛东方循环能源有限公司 A kind of cracking gas conveyance conduit cleaning plant
CN205642127U (en) * 2016-05-25 2016-10-12 江苏科瑞工程设计有限公司 Sulfur waste acid cleavage regenerating unit exhaust -heat boiler's online ash removal device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108224460A (en) * 2018-01-09 2018-06-29 李明科 A kind of heat conversion boiler for industrial waste gas processing
CN111102874A (en) * 2018-10-29 2020-05-05 中国石油化工股份有限公司 Manual online ash removal equipment and method for flue gas heat exchanger of waste acid cracking device

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