CN106010651A - Tanning waste treatment device and treatment technique using device - Google Patents

Tanning waste treatment device and treatment technique using device Download PDF

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Publication number
CN106010651A
CN106010651A CN201610349476.5A CN201610349476A CN106010651A CN 106010651 A CN106010651 A CN 106010651A CN 201610349476 A CN201610349476 A CN 201610349476A CN 106010651 A CN106010651 A CN 106010651A
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China
Prior art keywords
gas
outlet
temperature
pyrolysis
flue gas
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CN201610349476.5A
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Chinese (zh)
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CN106010651B (en
Inventor
李伟锋
赵辉
刘海峰
张涛
于华
刘汉涛
陈卫锋
龚欣
王辅臣
于广锁
王亦飞
许建良
梁钦锋
代正华
陈雪莉
郭晓镭
王兴军
郭庆华
刘霞
陆海峰
李超
龚岩
王立
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God Shuo Environmental Technology (shanghai) Co Ltd
SHANGHAI YINENG GAS TECHNOLOGY Co Ltd
ZIBO DAHUANJIU BONLIVING LEATHER GROUP CO Ltd
East China University of Science and Technology
Original Assignee
God Shuo Environmental Technology (shanghai) Co Ltd
SHANGHAI YINENG GAS TECHNOLOGY Co Ltd
ZIBO DAHUANJIU BONLIVING LEATHER GROUP CO Ltd
East China University of Science and Technology
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Application filed by God Shuo Environmental Technology (shanghai) Co Ltd, SHANGHAI YINENG GAS TECHNOLOGY Co Ltd, ZIBO DAHUANJIU BONLIVING LEATHER GROUP CO Ltd, East China University of Science and Technology filed Critical God Shuo Environmental Technology (shanghai) Co Ltd
Priority to CN201610349476.5A priority Critical patent/CN106010651B/en
Publication of CN106010651A publication Critical patent/CN106010651A/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/80Other features with arrangements for preheating the blast or the water vapour
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/82Gas withdrawal means
    • C10J3/84Gas withdrawal means with means for removing dust or tar from the gas
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2200/00Details of gasification apparatus
    • C10J2200/15Details of feeding means
    • C10J2200/152Nozzles or lances for introducing gas, liquids or suspensions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0913Carbonaceous raw material
    • C10J2300/0946Waste, e.g. MSW, tires, glass, tar sand, peat, paper, lignite, oil shale
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/12Heating the gasifier
    • C10J2300/1207Heating the gasifier using pyrolysis gas as fuel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/12Heating the gasifier
    • C10J2300/1215Heating the gasifier using synthesis gas as fuel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/16Integration of gasification processes with another plant or parts within the plant
    • C10J2300/1603Integration of gasification processes with another plant or parts within the plant with gas treatment
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/16Integration of gasification processes with another plant or parts within the plant
    • C10J2300/1603Integration of gasification processes with another plant or parts within the plant with gas treatment
    • C10J2300/1615Stripping
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Materials Engineering (AREA)
  • Gasification And Melting Of Waste (AREA)
  • Incineration Of Waste (AREA)
  • Processing Of Solid Wastes (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention discloses a tanning waste treatment device and a treatment technique using the device. The treatment device comprises a pyrolysis gasification furnace, a pyrolyzing furnace, a combustible gas purification system and a fume purification system, wherein the pyrolysis gasification furnace and pyrolyzing furnace are respectively a double-layer rotary kiln; the pyrolysis gasification furnace comprises a scrap leather feed port, a scrap ash discharge port, a first high-temperature crude combustible gas outlet and a first high-temperature fume outlet; the pyrolyzing furnace comprises a leather sludge feed port, a sludge ash discharge port, a second high-temperature crude combustible gas outlet and a second high-temperature fume outlet; the outer cylinder of the pyrolysis gasification furnace and the outer cylinder of the pyrolyzing furnace are provided with at least one combustible gas burner; each combustible gas burner comprises a central sprayer, an internal ring sprayer, an external ring sprayer and a cooling component which are coaxially sheathed from inside to outside; the cooling component is annularly arranged on the outer side of the bottom end of the external ring sprayer; and a cyclone is respectively additionally arranged in the central sprayer and external ring sprayer. The treatment device disclosed by the invention enhances the energy utilization efficiency and reduces the heat loss.

Description

The processing means of a kind of tanning waste and containing its process technique
Technical field
The present invention relates to the processing means of a kind of tanning waste and contain its process technique.
Background technology
Leather industry is one of conventional industries of China, has a long history.Owing to leather has uniqueness Sanitation performance and mechanical property, be particularly suitable for wearing, the favor of use, extremely people.Comprise process hides work Industry is not only the pillar industry in light industry at interior leather industry, and is export-oriented industry, Export value ranks first of light industry every profession and trade for years, and foreign exchange earning is only second to petroleum chemical industry.
Tanning waste is the debirs containing heavy metal chromium, mainly includes leather mud and leather particle Deng, it is put into " National Hazard refuse " register.China is leather big producing country, the yield of major product The most at the forefront in the world.The annual tanning waste produced is more than million tons, it would be highly desirable to process.Particularly chromium from Son has suitable toxicity, and hexavalent chromium is higher than the toxicity of trivalent chromic ion 100 times, can cause many Plant the disease even generation of cancer.China's existing leather method for sludge treatment mainly has landfill, heap at present Fertilizer is agricultural and burns.Easy polluted underground water environment during landfill, discharge a large amount of methane isothermal chamber gas.Compost Agricultural, there is the pollution problem to soil of the heavy metal component in mud.Can be fast by burning disposal Speed and make mud reach minimizing largely, make use of again the energy in mud;But, before burning It is generally required to mud is dried process, not only consumed energy, but also a large amount of refractory reason can be produced Stench tail gas;Additionally, substantial amounts of SO can be discharged during sludge incineration2And NOxDeng pollutant, but also meeting Produce the organic pollutions such as two English.More seriously, owing to leather-making mud containing trivalent chromium element, Burning in oxidizing atmosphere, trivalent chromium will become the Cr VI of severe toxicity, can cause even more serious ring Environment pollution.In sum, current China is in the urgent need to carrying out debirs such as tanning wastes on a large scale Effective, harmless process and the technology of recycling.
Occur in that the methods such as pyrolysis, gasification process debirs in recent years.Pyrolysis is at complete anoxia condition Lower material is heated the course of reaction decomposed.Gasification refer to Organic substance in specific equipment, necessarily Make organic matter and gasifying agent (such as steam, air or oxygen etc.) that a series of chemistry occurs at temperature and pressure Reaction, is containing CO, H by transforming solid organic matter2、CH4Process Deng fuel gas.Pyrolysis with Gasification is to carry out under high temperature and reproducibility (or anaerobic) atmosphere, will not generate SO2、NOxWith The pollutant such as two English, more clean environmental protection.But, the existing process technique for tanning waste All there is process route length, treatment effeciency is the highest, capacity usage ratio is low defect, be exemplified below:
The Chinese invention patent application of Application No. CN 201510081866.4 discloses a kind of classification pyrolysis Gasification system and application, the processing method of tanning waste.Described classification pyrolysis gasification system mainly wraps Include: the first rotary kiln, the second rotary kiln, dual firing chamber and cleaning system etc..Although this patent provides one Plant the method that the debirs such as tanning waste can be carried out harmless treatment and recycling, but it sets The class that makes preparations for sowing is many, and process route is longer, and the use of the equipment such as dual firing chamber exposes the shortcoming that it is inefficient.
Summary of the invention
The technical problem to be solved is to realize the extensive effective, harmless of multiple tanning waste Change process and recycling, and provide the processing means of a kind of tanning waste and contain its place's science and engineering Skill.The processing means that the present invention the provides design by special gas nozzle structure, it is achieved that combustion gas exists Efficient burning in the urceolus of double-layer back rotary kiln, improves capacity usage ratio, reduces heat loss, optimizes Process route, and reduce further cost.The process PROCESS FOR TREATMENT amount that the present invention provides is big, cost Low, efficiency is high, safety and environmental protection and flexible operation.
The present inventor is found by years of researches, and common rotary kiln easily occurs burning and do not fills The phenomenon divided, in order to solve this technical difficulty, those skilled in the art increase burning the most further The equipment processed, such as, increase a dual firing chamber, thus avoid producing poisonous and harmful substance, but this is again The defect that process route length, energy consumption are big can be brought.Therefore, the combustion apparatus that a kind of efficiency of combustion is high is developed For a process difficult problem for tanning waste most important.
And inventor is surprised to find that double-layer back rotary kiln as bringing above-mentioned technical breakthrough, , the outer tube structure of double-layer back rotary kiln is the most sufficiently complex, and combustion gas is difficult to directly burn, specifically wherein Difficult point is embodied in: all many-sides such as flame control, temperature field and flow field regulation and control have weight for combustion process Affect.
Specifically, the present invention is to solve above-mentioned technical problem by following technical solution:
The invention provides the processing means of a kind of tanning waste, its feature is, described process dress Put and include a pyrolysis gasification furnace, a pyrolysis oven, a gas-purification system and a flue gas purification system;Described Pyrolysis gasification furnace and described pyrolysis oven be double-layer back rotary kiln, described double-layer back rotary kiln includes an inner core With a urceolus, described pyrolysis gasification furnace include a leather particle charging aperture, a particle lime-ash discharging opening, The one first thick gas outlet of high temperature and the outlet of one first high-temperature flue gas, described pyrolysis oven includes a leather mud Charging aperture, a mud lime-ash discharging opening, the one second thick gas outlet of high temperature and the outlet of one second high-temperature flue gas;
Several combustion gas are also distributed on the urceolus of described pyrolysis gasification furnace and on the urceolus of described pyrolysis oven Nozzle, described gas nozzle include a most sheathed central jets, an internal ring shower nozzle, one Outer shroud shower nozzle and a cooling-part, described cooling-part ring is located at the Basolateral of described outer shroud shower nozzle, institute State in central jets, in described outer shroud shower nozzle, be respectively equipped with a cyclone;
The described first thick gas outlet of high temperature and the described second thick gas outlet of high temperature are all clean with described combustion gas Change system is connected, described first high-temperature flue gas outlet and described second high-temperature flue gas outlet all with described cigarette Gas cleaning system is connected.
The double-layer back rotary kiln that the present invention uses can realize producing continuously, and treating capacity is big.
It is preferred that be distributed respectively on the urceolus of described pyrolysis gasification furnace and on the urceolus of described pyrolysis oven 1~10 gas nozzle.Described gas nozzle is arranged on double-layer back rotary kiln according to this area usual manner is uniform Shaft length direction on, or according to the demand in temperature field, non-uniform Distribution is at the stove of double-layer back rotary kiln On body length direction, such as: the intensive layout in place that temperature requirement is high.
It is preferred that the bottom face of the bottom face of described central jets and described internal ring shower nozzle is relative to outside described The bottom face of ring spray head is that gradual indentation is arranged, i.e. the bottom face of described central jets is relative to described The indent of the bottom face of outer shroud shower nozzle, more than the bottom face of described internal ring shower nozzle relative to described outer ring spray The indent of the bottom face of head.Setting and being combined with of cyclone of this indent beneficially improve flameholding Property and mixing efficiency.
In the present invention, described cyclone is cyclone commonly used in the art.
It is preferred that described cooling-part is a circulating line being provided with cooling water inlet and coolant outlet. This structure can protect gas nozzle from high temperature ablation, improves service life.
The gas nozzle design by coaxial triple channel structure that the present invention provides, and cooling-part and rotation The setting of stream device, the flame successfully solving nozzle controls and the irrational problem of thermo parameters method, nozzle Life-span is long, good mixing effect, and regulation and control can realize fully burning flexibly, and high temperature is reasonably distributed, and ensures The sufficient holdup time, substantially increase efficiency of combustion.
It is preferred that described leather particle charging aperture, described particle lime-ash discharging opening and described first high temperature are thick Gas outlet is arranged on the inner core of described pyrolysis gasification furnace, and described first high-temperature flue gas outlet is arranged on institute State on the urceolus of pyrolysis gasification furnace.
It is preferred that described leather sludge inlet, described mud lime-ash discharging opening and described second high temperature are thick Gas outlet is arranged on the inner core of described pyrolysis oven, and described second high-temperature flue gas outlet is arranged on described heat Solve on the urceolus of stove.
It is preferred that described pyrolysis gasification furnace and described pyrolysis oven all include an air line, described air hose Road is connected with described gas nozzle, for carrying air to described central jets and described outer shroud shower nozzle.
It is preferred that described gas-purification system also includes a clean gas outlet, and one first cooling water Import and one first steam (vapor) outlet.Described first coolant outlet and described first steam (vapor) outlet use is set In byproduct steam.Described clean gas outlet is preferably comprised a clean gas collection port and a cleaning combustion Circulation port in gas.Described clean gas collection port is for by combustion gas guiding system, for other purposes, example Such as generating.In described clean gas, circulation port is the most also connected with described gas nozzle, for institute State delivery of fuel gas in internal ring shower nozzle, provide heat for double-layer back rotary kiln.Circulation port in described clean gas Arrange again to import to be passed through in double-layer back rotary kiln by prepared a part of clean gas and burn, for Pyrolytic gasification process provides heat, and this greatly reduces system energy consumption.
It is preferred that described flue gas purification system also includes an exhanst gas outlet, one second cooling water inlet and Second steam (vapor) outlet.The by-product that is provided for of described second coolant outlet and described second steam (vapor) outlet steams Vapour.
It is preferred that described gas-purification system include chilling tower, neutralize reaction tower, sack cleaner, One or more in air-introduced machine and scrubbing tower, more preferably for be sequentially connected in series chilling tower, neutralize reaction tower, Sack cleaner, air-introduced machine and scrubbing tower;Described flue gas purification system be preferably comprised chilling tower, in With one or more in reaction tower, sack cleaner, air-introduced machine and scrubbing tower, more preferably for go here and there successively The chilling tower of connection, neutralization reaction tower, sack cleaner, air-introduced machine and scrubbing tower.Wherein, described urgency Cold tower, neutralization reaction tower, sack cleaner, air-introduced machine and scrubbing tower are this area conventional equipment.
Present invention also offers the process technique of a kind of tanning waste, its feature is, it uses above-mentioned Processing means carry out, described gas nozzle respectively by described internal ring shower nozzle provide combustion gas, by described Central jets and described outer shroud shower nozzle provide air, and described process technique comprises the steps:
(1) by leather particle charging to the inner core of described pyrolysis gasification furnace, it is pyrolyzed, gasifies, obtain high The thick combustion gas of temperature, high-temperature flue gas and particle lime-ash;
(2) by leather sewage sludge feed to described pyrolysis oven inner core in, pyrolysis, obtain the thick combustion gas of high temperature, High-temperature flue gas and mud lime-ash;
(3) it is transported to described gas-purification system after thick for high temperature combustion gas being merged, obtains clean gas;Will High-temperature flue gas is transported to described flue gas purification system after merging, and obtains flue gas.
In the present invention, described tanning waste mainly includes leather mud and leather particle etc..Described Leather mud is the leather mud that this area is conventional, refers generally to what sewage in leather making process produced after treatment Biochemical sludge, moisture content about 40% after pretreatment, mud dry base heat value about 10MJ/kg;Described leather Particle is the leather particle that this area is conventional, refers generally to leather shavings and the leftover bits and pieces produced in leather making process Deng, moisture content about 50%, dry base heat value about 13MJ/kg.
In step (1) and (2), described charging is carried out according to this area usual manner, preferably connects Continuous charging.
In step (1), when processing leather particle, the condition of described pyrolysis can refer to this area The condition of conventional pyrolysis, the preferred following condition of the present invention: described pyrolysis is preferably in reducing atmosphere or nothing Carry out under oxygen atmosphere;The temperature of described pyrolysis preferably more than 800 DEG C, is more preferably 800~1200 DEG C; The time of described pyrolysis is preferably 10min-120min.Described reducing atmosphere or oxygen-free atmosphere are this Reducing atmosphere that field is conventionally referred or oxygen-free atmosphere, preferably nitrogen, carbon dioxide, an oxidation The atmosphere of one or more gases in carbon, hydrogen and methane.
In step (2), when processing leather mud, the condition of described pyrolysis can refer to this area The condition of conventional pyrolysis, the preferred following condition of the present invention: described pyrolysis is preferably in reducing atmosphere or nothing Carry out under oxygen atmosphere;The temperature of described pyrolysis preferably more than 600 DEG C, is more preferably 600~1000 DEG C; The time of described pyrolysis is preferably 10min-120min.Described reducing atmosphere or oxygen-free atmosphere are this Reducing atmosphere that field is conventionally referred or oxygen-free atmosphere, preferably nitrogen, carbon dioxide, an oxidation The atmosphere of one or more gases in carbon, hydrogen and methane.
In step (1) and (2), the temperature of the thick combustion gas of high temperature is that this area is conventional, generally 600~1000 DEG C. The temperature of high-temperature flue gas is that this area is conventional, generally 900~1200 DEG C.
In the present invention, it is preferred that a part of described clean gas is imported in described gas nozzle, pass through Combustion process provides heat for pyrolytic process.The amount of clean gas described in a described part is according to raw material kind The parameter determination such as class, physical property, generally accounts for the 30%-80% of described clean gas, and described percentage ratio is body Long-pending percentage ratio.
Without prejudice to the field on the basis of common sense, above-mentioned each optimum condition, can combination in any, obtain this Invent each preferred embodiments.
Agents useful for same of the present invention and raw material are the most commercially.
The most progressive effect of the present invention is:
1, using the process PROCESS FOR TREATMENT tanning waste of the present invention, final solid product is that solid gives up Slag, without organic substance, it is simple to process and reclaim high chromium concentration therein;Final gaseous product is for steaming Vapour and high-quality gas, can be used for the aspects such as generating.
2, the inventive method makes tanning waste react under high temperature and reproducibility or oxygen-free atmosphere, Tar, SO will not be generated2、NOxWith the pollutant such as two English, clean environmental protection.
3, present invention process recyclable high-purity C r2O3, it is expected to thoroughly solve Cr in tanning waste dirty A difficult problem for dye.
4, the joint processing system of particular device of utilizing that the present invention provides can be organic to tanning waste etc. Refuse carries out harmless treatment and recycling continuously efficient, extensive, and whole system is applied widely, Operating flexibility is strong, can operate continuously and large-scale production, for the debirs such as tanning waste efficiently and Environmental protection treatment explores a new approach, has significant economy and environmental benefit, meets China's development and follows Ring economy and the demand of Ecological Industrial.
Accompanying drawing explanation
Fig. 1 is processing means and the process chart of the embodiment of the present invention 1.
Fig. 2 is the structural representation of the gas nozzle of the embodiment of the present invention 1, wherein, and shower nozzle centered by 1, 2 is internal ring shower nozzle, and 3 is outer shroud shower nozzle, and 4 is cooling-part, and 5 is cyclone.
Detailed description of the invention
Further illustrate the present invention below by the mode of embodiment, but the most therefore limit the present invention to Among described scope of embodiments.The experimental technique of unreceipted actual conditions in the following example, according to often Rule method and condition, or select according to catalogue.
Embodiment 1
As it is shown in figure 1, the processing means of tanning waste that the present embodiment provides include a pyrolysis gasification furnace, One pyrolysis oven, a gas-purification system and a flue gas purification system;Described pyrolysis gasification furnace and described heat Solving stove and be double-layer back rotary kiln, described pyrolysis gasification furnace includes a leather particle charging aperture, a particle ash Slag discharging opening, the one first thick gas outlet of high temperature and the outlet of one first high-temperature flue gas, described pyrolysis oven includes One leather sludge inlet, a mud lime-ash discharging opening, the one second thick gas outlet of high temperature and one second are high Temperature exhanst gas outlet;
5 gas nozzles are also distributed on the urceolus of described pyrolysis gasification furnace and on the urceolus of described pyrolysis oven, As in figure 2 it is shown, described gas nozzle includes the most sheathed central jets 1, internal ring Shower nozzle 2, one outer shroud shower nozzle 3 and a cooling-part 4, described cooling-part 4 ring is located at described outer ring spray The Basolateral of 3, in described central jets 1, is respectively equipped with an eddy flow in described outer shroud shower nozzle 3 Device 5, described gas nozzle provides combustion gas by described internal ring shower nozzle 2 respectively, by described central jets 1 and described outer shroud shower nozzle 3 air is provided;
The described first thick gas outlet of high temperature and the described second thick gas outlet of high temperature are all clean with described combustion gas Change system is connected, described first high-temperature flue gas outlet and described second high-temperature flue gas outlet all with described cigarette Gas cleaning system is connected.
The double-layer back rotary kiln that the present embodiment uses includes inner core and urceolus, and it can realize producing continuously, and And treating capacity is big.
Described gas nozzle is according to the uniform shaft length being arranged on double-layer back rotary kiln of this area usual manner On direction.The bottom face of described central jets 1 and the bottom face of described internal ring shower nozzle 2 are relative to outside described The bottom face of ring spray 3 is that gradual indentation is arranged, i.e. the bottom face of described central jets 1 relative to The indent of the bottom face of described outer shroud shower nozzle 3, more than the bottom face of described internal ring shower nozzle 2 relative to institute State the indent of the bottom face of outer shroud shower nozzle 3.The setting of this indent and being combined with beneficially of cyclone 5 Improve combustion stability and mixing efficiency.
Described cooling-part 4 is a circulating line being provided with cooling water inlet and coolant outlet.This knot Structure can protect gas nozzle from high temperature ablation, improves service life.
The gas nozzle that the present embodiment the provides design by coaxial triple channel structure, and cooling-part 4 With the setting of cyclone 5, the flame successfully solving nozzle controls and the irrational problem of thermo parameters method, Nozzle life is long, good mixing effect, and regulation and control can realize fully burning flexibly, and high temperature is reasonably distributed and protects Demonstrate,prove the holdup time of abundance, substantially increase efficiency of combustion.
Described leather particle charging aperture, described particle lime-ash discharging opening and the described first thick gas outlet of high temperature Being arranged on the inner core of described pyrolysis gasification furnace, described first high-temperature flue gas outlet is arranged on described pyrolysis gas Change on the urceolus of stove.
Described leather sludge inlet, described mud lime-ash discharging opening and the described second thick gas outlet of high temperature Being arranged on the inner core of described pyrolysis oven, described second high-temperature flue gas outlet is arranged on outside described pyrolysis oven On cylinder.
Described pyrolysis gasification furnace and described pyrolysis oven all include an air line, and described air line is with described Gas nozzle is connected, for carrying air to described central jets and described outer shroud shower nozzle.
Described gas-purification system also includes a clean gas outlet, and one first cooling water inlet and First steam (vapor) outlet.The by-product that is provided for of described first coolant outlet and described first steam (vapor) outlet steams Vapour.Described clean gas outlet includes circulation port in a clean gas collection port and a clean gas.Institute State clean gas collection port for by combustion gas guiding system, for other purposes, such as generating electricity.Described clearly In clean combustion gas, circulation port is also connected with described gas nozzle, for delivery of fuel gas in described internal ring shower nozzle, Heat is provided for double-layer back rotary kiln.In described clean gas, arranging of circulation port can be by a prepared part Clean gas again imports to be passed through in double-layer back rotary kiln and burns, and provides heat for pyrolytic gasification process, This greatly reduces system energy consumption.
Described flue gas purification system also includes an exhanst gas outlet, one second cooling water inlet and one second steam Outlet.Described second coolant outlet and described second steam (vapor) outlet be provided for byproduct steam.
Described gas-purification system be sequentially connected in series chilling tower, neutralize reaction tower, sack cleaner, Air-introduced machine and scrubbing tower;Described flue gas purification system be sequentially connected in series chilling tower, neutralize reaction tower, Sack cleaner, air-introduced machine and scrubbing tower.
The process technique of tanning waste that the present embodiment provides, it uses above-mentioned processing means to carry out, Described process technique comprises the steps:
(1) by the inner core of leather particle continuous feed to described pyrolysis gasification furnace, it is pyrolyzed, gasifies, Obtain the thick combustion gas of high temperature, high-temperature flue gas and particle lime-ash;Inlet amount is: leather particle (20 ton day);
(2) by the inner core of leather mud continuous feed to described pyrolysis oven, it is pyrolyzed, obtains high temperature and slightly fire Gas, high-temperature flue gas and mud lime-ash;Leather mud (38 ton day);
(3) it is transported to described gas-purification system after thick for high temperature combustion gas being merged, obtains clean gas;Will High-temperature flue gas is transported to described flue gas purification system after merging, and obtains flue gas.
Wherein, described leather mud refers to the biochemical sludge that in leather making process, sewage produces after treatment;Institute The leather particle stated refers to leather shavings and the leftover bits and pieces etc. produced in leather making process.In the present embodiment, process hides is given up The material composition analysis of gurry, calorimetry result are as shown in table 1,2.
The component analysis of table 1 raw material
In table 1, MarRefer to receive the moisture of sample;Ad, Vd, FCdRefer to sample drying respectively The ash of base, volatilizable composition and the content of fixed carbon, QdRefer to be dried base calorific value.
Table 2 calorimetry (butt)
Material Leather particle Leather mud
Calorific value (MJ/kg) 13.699 10.583
In step (1), when processing leather particle, described pyrolysis is carried out under reducing atmosphere; The temperature of described pyrolysis is 1000 DEG C;The time of described pyrolysis is 60min.Described reducing atmosphere is Hydrogen atmosphere.
In step (2), when processing leather mud, described pyrolysis is carried out under reducing atmosphere; The temperature of described pyrolysis is 900 DEG C;The time of described pyrolysis is 50min.Described reducing atmosphere is Carbon monoxide atmosphere.
In step (1) and (2), the temperature of the thick combustion gas of high temperature is 800 DEG C, and the temperature of high-temperature flue gas is 1000℃。
In the present embodiment, also the described clean gas of 50% is imported in described gas nozzle, by burning Process provides heat, described percentage ratio to be percent by volume for pyrolytic process.
Embodiment 2
The processing means of the present embodiment and process technique are same as in Example 1, the difference is that only: combustion The number of gas jets is 10;In step (1) and (2), the temperature of the thick combustion gas of high temperature is 600 DEG C, The temperature of high-temperature flue gas is 900 DEG C;The temperature of step (1) described pyrolysis is 800 DEG C, and the time is 120min; The temperature of step (2) described pyrolysis is 600 DEG C, and the time is 120min;Participate in one of pyrolytic process Dividing clean gas to account for the 30% of clean gas, described percentage ratio is percent by volume.
Embodiment 3
The processing means of the present embodiment and process technique are same as in Example 1, the difference is that only: combustion The number of gas jets is 1;In step (1) and (2), the temperature of the thick combustion gas of high temperature is 1000 DEG C, The temperature of high-temperature flue gas is 1200 DEG C;The temperature of step (1) described pyrolysis is 1200 DEG C, and the time is 10min; The temperature of step (2) described pyrolysis is 1000 DEG C, and the time is 10min;Participate in one of pyrolytic process Dividing clean gas to account for the 80% of clean gas, described percentage ratio is percent by volume.
Effect example 1
The product that embodiment 1 obtains is high chromium concentration ash (1 ton day), steam (12 ton day), combustion gas (6 ton day).
Being mainly composed of of clean gas after purge drying: H2For 25-38%, CO be 20-31%, CO2For 7-28%, CH4For 5-19%.Cr in slag2O3Purity more than 40%.Flue gas main component: N2、CO2、O2、H2O etc..
As can be seen here, the leather mud and the leather particle that produce in leather industry can be carried out harmless by the present invention Change process and recycling, produce steam and combustion gas after process, and can be to the gasification lime-ash of high chrome contents Reclaim.By the enforcement of the present invention, can be the energy-saving and environmental protection of tanning waste, resource profit With exploring a new approach, there is significant economy and environmental benefit, meet China and develop a circular economy Demand with Ecological Industrial.
Although the foregoing describing the detailed description of the invention of the present invention, but those skilled in the art should managing Solving, these are merely illustrative of, and protection scope of the present invention is defined by the appended claims.This The technical staff in field, can be to these embodiment party on the premise of without departing substantially from the principle of the present invention and essence Formula makes various changes or modifications, but these changes and amendment each fall within protection scope of the present invention.

Claims (10)

1. the processing means of a tanning waste, it is characterised in that described processing means includes Pyrolysis gasification furnace, a pyrolysis oven, a gas-purification system and a flue gas purification system;Described pyrolysis gas Changing stove and described pyrolysis oven is double-layer back rotary kiln, described double-layer back rotary kiln includes an inner core and a urceolus, Described pyrolysis gasification furnace includes a leather particle charging aperture, a particle lime-ash discharging opening, one first high temperature Thick gas outlet and the outlet of one first high-temperature flue gas, described pyrolysis oven include a leather sludge inlet, one Mud lime-ash discharging opening, the one second thick gas outlet of high temperature and the outlet of one second high-temperature flue gas;
At least one combustion is also distributed on the urceolus of described pyrolysis gasification furnace and on the urceolus of described pyrolysis oven Gas jets, described gas nozzle include a most sheathed central jets, an internal ring shower nozzle, One outer shroud shower nozzle and a cooling-part, described cooling-part ring is located at the Basolateral of described outer shroud shower nozzle, In described central jets, in described outer shroud shower nozzle, respectively it is equipped with a cyclone;
The described first thick gas outlet of high temperature and the described second thick gas outlet of high temperature are all clean with described combustion gas Change system is connected, described first high-temperature flue gas outlet and described second high-temperature flue gas outlet all with described cigarette Gas cleaning system is connected.
2. processing means as claimed in claim 1, it is characterised in that outside described pyrolysis gasification furnace 1~10 gas nozzle is distributed respectively on cylinder and on the urceolus of described pyrolysis oven.
3. processing means as claimed in claim 2, it is characterised in that the bottom of described central jets The bottom face of face and described internal ring shower nozzle is gradual indent relative to the bottom face of described outer shroud shower nozzle Cloth, the bottom face of described central jets is relative to the indent of the bottom face of described outer shroud shower nozzle, more than institute State the bottom face indent relative to the bottom face of described outer shroud shower nozzle of internal ring shower nozzle;Described cooling-part It it is a circulating line being provided with cooling water inlet and coolant outlet.
4. processing means as claimed in claim 2 or claim 3, it is characterised in that described leather particle enters Material mouth, described particle lime-ash discharging opening and the described first thick gas outlet of high temperature are arranged on described pyrolytic gasification On the inner core of stove, described first high-temperature flue gas outlet is arranged on the urceolus of described pyrolysis gasification furnace;
Described leather sludge inlet, described mud lime-ash discharging opening and the described second thick gas outlet of high temperature Being arranged on the inner core of described pyrolysis oven, described second high-temperature flue gas outlet is arranged on outside described pyrolysis oven On cylinder;
Described pyrolysis gasification furnace and described pyrolysis oven all include an air line, and described air line is with described Gas nozzle is connected, for carrying air to described central jets and described outer shroud shower nozzle.
5. processing means as claimed in claim 1, it is characterised in that described gas-purification system is also Including a clean gas outlet, and one first cooling water inlet and one first steam (vapor) outlet, described first Coolant outlet and described first steam (vapor) outlet be provided for byproduct steam, described clean gas outlet Including circulation port in a clean gas collection port and a clean gas, described clean gas collection port is used for will Combustion gas guiding system;
Described flue gas purification system also includes an exhanst gas outlet, one second cooling water inlet and one second steam Outlet, described second coolant outlet and described second steam (vapor) outlet be provided for byproduct steam;
Described gas-purification system include chilling tower, neutralize reaction tower, sack cleaner, air-introduced machine and One or more in scrubbing tower, described flue gas purification system includes chilling tower, neutralizes reaction tower, cloth One or more in bag dust collector, air-introduced machine and scrubbing tower.
6. processing means as claimed in claim 5, it is characterised in that circulation in described clean gas Mouth is also connected with described gas nozzle, for delivery of fuel gas in described internal ring shower nozzle;
Described gas-purification system be sequentially connected in series a chilling tower, one neutralize reaction tower, a cloth bag and remove Dirt device, an air-introduced machine and a scrubbing tower;
Described flue gas purification system be sequentially connected in series a chilling tower, one neutralize reaction tower, a cloth bag and remove Dirt device, an air-introduced machine and a scrubbing tower.
7. the process technique of a tanning waste, it is characterised in that it uses such as claim 1~6 Processing means described in any one is carried out, and described gas nozzle provides combustion gas by described internal ring shower nozzle respectively, Thering is provided air by described central jets and described outer shroud shower nozzle, described process technique comprises the steps:
(1) by leather particle charging to the inner core of described pyrolysis gasification furnace, it is pyrolyzed, gasifies, obtain high The thick combustion gas of temperature, high-temperature flue gas and particle lime-ash;
(2) by leather sewage sludge feed to described pyrolysis oven inner core in, pyrolysis, obtain the thick combustion gas of high temperature, High-temperature flue gas and mud lime-ash;
(3) it is transported to described gas-purification system after thick for high temperature combustion gas being merged, obtains clean gas;Will High-temperature flue gas is transported to described flue gas purification system after merging, and obtains flue gas.
Process technique the most as claimed in claim 7, it is characterised in that in step (1) and (2), institute Stating charging is continuous feed;The temperature of the thick combustion gas of described high temperature is 600~1000 DEG C, described high-temperature flue gas Temperature is 900~1200 DEG C;
In step (1), described pyrolysis is carried out under reducing atmosphere or oxygen-free atmosphere, described pyrolysis Temperature is more than or equal to 800 DEG C, and the time of described pyrolysis is 10min-120min;
In step (2), described pyrolysis is carried out under reducing atmosphere or oxygen-free atmosphere, described pyrolysis Temperature is more than or equal to 600 DEG C, and the time of described pyrolysis is 10min-120min.
Process technique the most as claimed in claim 8, it is characterised in that in step (1), described pyrolysis Temperature be 800~1200 DEG C;In step (2), the temperature of described pyrolysis is 600~1000 DEG C;
Described reducing atmosphere or oxygen-free atmosphere are nitrogen, carbon dioxide, carbon monoxide, hydrogen and methane In the atmosphere of one or more gases.
Process technique the most as claimed in claim 7, it is characterised in that a part of clean gas is imported institute Stating in gas nozzle, the amount of described a part of clean gas accounts for the 30%-80% of described clean gas, institute Stating percentage ratio is percent by volume.
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CN110903855A (en) * 2019-12-05 2020-03-24 陕西鼓风机(集团)有限公司 Material pyrolysis gasification process, system and application
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CN201538685U (en) * 2009-07-15 2010-08-04 华东理工大学 Nozzle with swirlers used for preparing synthesis gas with gaseous materials containing carbon
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