CN106007495B - 一种节能环保型建筑工程用楼层板 - Google Patents

一种节能环保型建筑工程用楼层板 Download PDF

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CN106007495B
CN106007495B CN201610311261.4A CN201610311261A CN106007495B CN 106007495 B CN106007495 B CN 106007495B CN 201610311261 A CN201610311261 A CN 201610311261A CN 106007495 B CN106007495 B CN 106007495B
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floor plates
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肖世永
周军
周斌
顾小艺
钟章熙
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HUD Ecological Construction Co. Ltd.
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/006—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mineral polymers, e.g. geopolymers of the Davidovits type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/247—Controlling the humidity during curing, setting or hardening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/003—Methods for mixing
    • B28C5/006—Methods for mixing involving mechanical aspects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
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  • General Life Sciences & Earth Sciences (AREA)
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Abstract

本发明公开了一种节能环保型建筑工程用楼层板，所述楼承板包括上层、中层和下层，中层位于上层和下层之间；所述上层和下层都由以下重量配比的原料制成：偏高岭土100‑120份、粉煤灰20份、硅灰20份、泡沫塑料粉10份、石粉30份、碱性激发剂10份、水35‑40份、木屑10份、聚丙烯纤维0.5份；其中碱性激发剂由苛性钠、钠水玻璃、纯碱按5：10：3的重量比复合配置而成；所述中层由以下重量配比的原料制成：偏高岭土100‑120份、粉煤灰60份、硅藻土10份、可再分散乳胶粉4份、纤维素醚2份、憎水剂0.1份、泡沫塑料粉15份、水100‑120份。本发明性能优异且节能环保。

Description

一种节能环保型建筑工程用楼层板
技术领域
本发明涉及建材技术领域，特别是指一种节能环保型建筑工程用楼层板。
背景技术
随着建材标准的提高，现有技术的楼层板存在各项性能不达标，在使用过程中存在安全隐患。
发明内容
本发明所要解决的技术问题是提供一种节能环保型建筑工程用楼层板，以解决上述技术问题。
为解决上述技术问题，本发明的实施例提供一种节能环保型建筑工程用楼层板，所述楼承板包括上层、中层和下层，中层位于上层和下层之间；所述上层和下层都由以下重量配比的原料制成：偏高岭土100-120份、粉煤灰20份、硅灰20份、泡沫塑料粉10份、石粉30份、碱性激发剂10份、水35-40份、木屑10份、聚丙烯纤维0.5份；其中碱性激发剂由苛性钠、钠水玻璃、纯碱按5：10：3的重量比复合配置而成；
所述中层由以下重量配比的原料制成：偏高岭土100-120份、粉煤灰60份、硅藻土10份、可再分散乳胶粉4份、纤维素醚2份、憎水剂0.1份、泡沫塑料粉15份、水100-120份。
其中，所述楼层板的制备方法包括以下步骤：
(1)将上层物料、中层物料和下层物料分别加入各自的搅拌机中搅拌15分钟；
(2)将上层材料和下层材料铺装在两层模板上，并在上层材料的上面和下层材料的上面分别涂覆胶水，然后喷上碳粉；
(3)在下层的上面铺设中层；
(4)将上层通过机械翻转覆盖在中层上；
(5)送入热压机热压，其温度为80-85℃，热压压力为20MPa，热压时间为20min；
(6)卸压后拆模，板材放入温度50℃、相对湿度90％环境中养护1天。
本发明的上述技术方案的有益效果如下：
上述方案中，通过对本发明的节能环保型建筑工程用楼层板进行性能测试，其静曲强度≥30MPa，弹性模量≥9.5×103，密度≥1.3g/cm3等，也能够满足建筑中对楼层板的高强度的要求；由于在上层和中层之间以及中层和下层之间设置有碳粉，增强了防水性能。由于在原料中加入了泡沫塑料粉，是板材具有稳定的化学性能、优良的绝热性能、隔音性能、阻燃性能；胶凝材料采用偏高岭土胶凝材料，与传统水泥相比，不仅能显著的降低能耗，减少环境污染，而且其生产的楼层板制品，尺寸稳定性好，耐水性、耐火性及抗冻性能优异。
具体实施方式
为使本发明要解决的技术问题、技术方案和优点更加清楚，下面将结合具体实施例进行详细描述。
实施例一
本实施例提供一种节能环保型建筑工程用楼层板，所述楼承板包括上层、中层和下层，中层位于上层和下层之间；所述上层和下层都由以下重量配比的原料制成：偏高岭土100份、粉煤灰20份、硅灰20份、泡沫塑料粉10份、石粉30份、碱性激发剂10份、水35份、木屑10份、聚丙烯纤维0.5份；其中碱性激发剂由苛性钠、钠水玻璃、纯碱按5：10：3的重量比复合配置而成；
所述中层由以下重量配比的原料制成：偏高岭土100份、粉煤灰60份、硅藻土10份、可再分散乳胶粉4份、纤维素醚2份、憎水剂0.1份、泡沫塑料粉15份、水100份。
其中，所述楼层板的制备方法包括以下步骤：
(1)将上层物料、中层物料和下层物料分别加入各自的搅拌机中搅拌15分钟；
(2)将上层材料和下层材料铺装在两层模板上，并在上层材料的上面和下层材料的上面分别涂覆胶水，然后喷上碳粉；
(3)在下层的上面铺设中层；
(4)将上层通过机械翻转覆盖在中层上；
(5)送入热压机热压，其温度为80℃，热压压力为20MPa，热压时间为20min；
(6)卸压后拆模，板材放入温度50℃、相对湿度90％环境中养护1天。
实施例二
本实施例提供一种节能环保型建筑工程用楼层板，所述楼承板包括上层、中层和下层，中层位于上层和下层之间；所述上层和下层都由以下重量配比的原料制成：偏高岭土120份、粉煤灰20份、硅灰20份、泡沫塑料粉10份、石粉30份、碱性激发剂10份、水40份、木屑10份、聚丙烯纤维0.5份；其中碱性激发剂由苛性钠、钠水玻璃、纯碱按5：10：3的重量比复合配置而成；
所述中层由以下重量配比的原料制成：偏高岭土120份、粉煤灰60份、硅藻土10份、可再分散乳胶粉4份、纤维素醚2份、憎水剂0.1份、泡沫塑料粉15份、水120份。
其中，所述楼层板的制备方法包括以下步骤：
(1)将上层物料、中层物料和下层物料分别加入各自的搅拌机中搅拌15分钟；
(2)将上层材料和下层材料铺装在两层模板上，并在上层材料的上面和下层材料的上面分别涂覆胶水，然后喷上碳粉；
(3)在下层的上面铺设中层；
(4)将上层通过机械翻转覆盖在中层上；
(5)送入热压机热压，其温度为85℃，热压压力为20MPa，热压时间为20min；
(6)卸压后拆模，板材放入温度50℃、相对湿度90％环境中养护1天。
以上所述是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明所述原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。

Claims (2)

1.一种节能环保型建筑工程用楼层板，其特征在于，所述楼承板包括上层、中层和下层，中层位于上层和下层之间；所述上层和下层都由以下重量配比的原料制成：偏高岭土100-120份、粉煤灰20份、硅灰20份、泡沫塑料粉10份、石粉30份、碱性激发剂10份、水35-40份、木屑10份、聚丙烯纤维0.5份；其中碱性激发剂由苛性钠、钠水玻璃、纯碱按5：10：3的重量比复合配置而成；
所述中层由以下重量配比的原料制成：偏高岭土100-120份、粉煤灰60份、硅藻土10份、可再分散乳胶粉4份、纤维素醚2份、憎水剂0.1份、泡沫塑料粉15份、水100-120份。
2.根据权利要求1所述的节能环保型建筑工程用楼层板，其特征在于，所述楼层板的制备方法包括以下步骤：
(1)将上层物料、中层物料和下层物料分别加入各自的搅拌机中搅拌15分钟；
(2)将上层材料和下层材料铺装在两层模板上，并在上层材料的上面和下层材料的上面分别涂覆胶水，然后喷上碳粉；
(3)在下层的上面铺设中层；
(4)将上层通过机械翻转覆盖在中层上；
(5)送入热压机热压，其温度为80-85℃，热压压力为20MPa，热压时间为20min；
(6)卸压后拆模，板材放入温度50℃、相对湿度90％环境中养护1天。
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CN101914977A (zh) * 2010-07-27 2010-12-15 辽宁考克环保节能建材有限公司 一种环保节能防火轻质屋面板、楼层板或墙板
CN101948281A (zh) * 2010-07-27 2011-01-19 辽宁考克环保节能建材有限公司 一种水泥聚合物泡沫塑料粉轻体绝热板及其制备方法
CN204006250U (zh) * 2014-04-28 2014-12-10 广州市乐热建材有限公司 地暖模块
CN105421631A (zh) * 2015-11-02 2016-03-23 卓达新材料科技集团有限公司 一种建筑用矿渣楼承板及其制备方法

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CN101456707A (zh) * 2008-12-30 2009-06-17 北京科技大学 一种纤维增强细骨料凝石混凝土轻质隔墙板及其制造方法
CN101914977A (zh) * 2010-07-27 2010-12-15 辽宁考克环保节能建材有限公司 一种环保节能防火轻质屋面板、楼层板或墙板
CN101948281A (zh) * 2010-07-27 2011-01-19 辽宁考克环保节能建材有限公司 一种水泥聚合物泡沫塑料粉轻体绝热板及其制备方法
CN204006250U (zh) * 2014-04-28 2014-12-10 广州市乐热建材有限公司 地暖模块
CN105421631A (zh) * 2015-11-02 2016-03-23 卓达新材料科技集团有限公司 一种建筑用矿渣楼承板及其制备方法

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