CN106005609B - A kind of sewing thread device of full automatic packaging - Google Patents
A kind of sewing thread device of full automatic packaging Download PDFInfo
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- CN106005609B CN106005609B CN201610442901.5A CN201610442901A CN106005609B CN 106005609 B CN106005609 B CN 106005609B CN 201610442901 A CN201610442901 A CN 201610442901A CN 106005609 B CN106005609 B CN 106005609B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
Abstract
The invention discloses a kind of sewing thread device of full automatic packaging, and including the device for labeling and bagging device control system, rack, the conveying device being arranged in rack, constriction device and conveyer belt to arrange successively on the conveyor belt, the control system includes:Main control board is coupled to external manipulator and sensor, with the inductive signal of receiving sensor output and sends out drive signal to robot drives manipulator behavior;First isolation circuit is coupled between main control board and external manipulator, and the communication between main control board and external manipulator is carried out electrical isolation;Second isolation circuit, is coupled between main control board and external sensor, and the communication between main control board and external sensor is carried out electrical isolation.The sewing thread device of full automatic packaging of the present invention, passes through the setting of the first isolation circuit and the second isolation circuit, it is possible to effectively the connection relation between manipulator and sensor and main control board be isolated.
Description
Technical field
The present invention relates to a kind of packaging facilities, more particularly to a kind of sewing thread device of full automatic packaging.
Background technology
The wire wrapping of China's sewing at present is mainly pure manual form, and this traditional manner of packing needs a large amount of labour
It completes, restricts the development and transition of the sewing thread industry to dominate the market for a long time with low price, low profit.On the other hand, this
The inefficient Manual Packaging mode of kind is difficult in adapt to the requirement of modern goods large-scale production.Meanwhile Manual Packaging mode is packed
Quality is unstable, consistency is poor, can not meet quality requirement of the consumer to packaging, provides a kind of sewing thread automatic packaging
Machine be very it is necessary to, a large amount of of the automatic packaging machine of existing foreign countries have used computer design and electromechanical integration control
System increases manipulator to complete complicated packaging and acts (simulating hand packaging).Each manipulator is controlled by individual computer,
Camera supervised packaging acts and information is fed back to computer to adjust movement range, ensures the high quality of packaging.Simultaneously to packet
Dress material and thickness have automatic identification function, then control machinery acts after being calculated by computer, is entirely " adaptive " system, guarantee
System works under the optimal condition, however the major loop of these existing electrical systems is integrated on a control panel,
Relationship is very close between various pieces, when there is in major loop branch failure, may result in whole
A major loop paralysis, thus the running of packing machine will be seriously affected, while during failure is detected, it is just more difficult to detect
Which branch specifically in major loop breaks down, thus makes troubles to repair.
Invention content
In view of the deficiencies of the prior art, the present invention intends to provide one kind when branch breaks down,
Other branches are unaffected, and can facilitate the sewing thread device of full automatic packaging of repair.
To achieve the above object, the present invention provides following technical solutions:A kind of sewing thread device of full automatic packaging, including control
It system processed, rack, the conveying device being arranged in rack, constriction device and conveyer belt and arranges successively on the conveyor belt
Device for labeling and bagging device, wherein, Conical tube is sent out from conveying device, is entered in conveyer belt, then by device for labeling
Labeling enters constriction device contract packaging after labeling, enters finally into bagging device and pack, the conveying dress
It puts, be both provided with manipulator and sensor in constriction device, device for labeling and bagging device, it is characterised in that:The control system
System includes:Main control board is coupled to manipulator and sensor, with the inductive signal of receiving sensor output and sends out driving letter
Number to robot drives manipulator behavior;
First isolation circuit, is coupled between main control board and manipulator, will be between main control board and manipulator
Communication carry out electrical isolation;
Second isolation circuit, is coupled between main control board and sensor, will be between main control board and sensor
Communication carry out electrical isolation.
As a further improvement on the present invention, the main control board includes:
Main control chip, which is PLC programmable logic controller (PLC)s, with multiple I/O interfaces, receiving and
Send out signal;
Auxiliary circuit, the auxiliary circuit are coupled to main control chip so that main control chip to be assisted to work.
As a further improvement on the present invention, first isolation circuit includes:
Disconnecting relay, the switch sections of the disconnecting relay are coupled between power supply and manipulator, coiler part coupling
In multiple I/O interfaces of main control chip;
Coding circuit, one end are respectively coupled to the coil of multiple I/O interfaces of main control chip, the other end and disconnecting relay
Part couples, and the coiler part of disconnecting relay is input to after the control signal that I/O interfaces export is encoded one by one;
Decoding circuit, one end are coupled to the switch sections of disconnecting relay, and the other end is respectively coupled to manipulator, will be every
Signal after the coding of gas-discharge relay switch sections output is corresponded after being decoded and is input in manipulator.
As a further improvement on the present invention, the coding circuit includes:
Multiple delay circuits, one end of the multiple delay circuit and the I/O interfaces of main control chip, which correspond, to be coupled, separately
One end is coupled to the coiler part of disconnecting relay, will main control chip I/O interfaces output signal delay after be input to every
In the coiler part of gas-discharge relay, wherein, the delay time proportional increase successively of multiple delay circuits;
The decoding circuit includes:
Multiple reverse inter-delay-ing circuits, one end of the multiple reverse inter-delay-ing circuit are coupled to the switch portion of disconnecting relay
Power supply is coupled to after point, the other end corresponds be coupled to manipulator respectively, and the switch sections output of disconnecting relay is prolonged
When after main control chip the output of I/O interfaces signal inversion delay after be input in manipulator, wherein, multiple reverse phases delay electricity
The proportional diminution successively of the delay time on road, and reverse inter-delay-ing circuit quantity is equal with the quantity of delay circuit, and each reverse phase
The delay time of delay circuit is equal with the delay time of one of delay circuit.
As a further improvement on the present invention, the delay circuit includes:
Phase inverter F1, phase inverter F1 have the I/O interface couplings of input terminal and output terminal, input terminal and main control chip
Connect, output terminal is coupled with after resistance R1 be coupled with storage capacitor CY after be grounded;
Phase inverter F2, phase inverter F2 have input terminal and output terminal, and input terminal is coupled to storage capacitor CY and resistance
On the node that R1 is connected, output terminal is coupled to the coiler part of disconnecting relay;
Wherein, the resistance value of the resistance R1 of each delay circuit proportional increase successively;
The reverse inter-delay-ing circuit includes:
Phase inverter F3, phase inverter F3 have input terminal and output terminal, and input terminal is coupled to opening for disconnecting relay
Close part, output terminal is coupled with after resistance R2 be coupled with storage capacitor CY1 after be grounded;
Phase inverter F4, phase inverter F4 have input terminal and output terminal, and input terminal is coupled to resistance R2 and storage capacitor
CY1 be connected between node on, output terminal one-to-one correspondence be coupled to manipulator, also reversal connection have protection diode D after be grounded, institute
It states storage capacitor CY1 and is also parallel with discharge resistance RF and discharge diode DF;Wherein, the resistance R2 of each reverse inter-delay-ing circuit
Resistance value proportional reduction successively, the quantity of resistance R2 is equal with the quantity of resistance R1, the resistance R2's of each reverse inter-delay-ing circuit
Resistance value is equal with the resistance value of the resistance R1 in one of delay circuit.
As a further improvement on the present invention, second isolation circuit includes:
Multiple isolation optocoupler G, multiple isolation optocoupler G are respectively provided with input terminal and output terminal, and output terminal is coupled to electricity
Between source and main control board, input terminal one end ground connection, the other end corresponds respectively be coupled with amplifying circuit after be coupled to
Sensor, the amplifying circuit include operational amplifier Q, and the output terminal of operational amplifier Q is coupled to the input of isolation optocoupler G
End, in-phase input end are coupled to sensor, are grounded after being also coupled to capacitance C, and inverting input is coupled to after being coupled with resistance R1
Its output terminal, the inverting input are grounded after being also coupled to resistance R2;The in-phase input end of the operational amplifier Q has been also coupled to
It is coupled with after resistance after being coupled with Light-emitting diode LED and is grounded after phase inverter F5, the node between the phase inverter F5 and resistance
It is grounded after being also coupled to capacitance CX.
As a further improvement on the present invention, the device for labeling includes the electric rotating machine being each attached in rack and tears mark
Structure, the winding wheel being socketed in electric rotating machine shaft and the rotatable label wheel being fixed in rack, the conveyer belt
The ejecting mechanism for pushing up Conical tube upwards is equipped with relative to the lower section for tearing mark structure, the ejecting mechanism, which includes ejection, takes turns, described
Ejection wheel is inconsistent with conveyer belt, and conveyer belt is ejected upwards, and the mark structure of tearing includes tearing mark wheel, labeling plate and top mark
Plate, the side of the labeling plate are arranged on the top for tearing mark wheel, it is opposite it is another be sloped downwardly and be wholely set with top mark plate,
The ejection wheel is arranged on the lower section of top mark plate, wherein, label tape is pulled out from label wheel, and winding wheel is wrapped in around tearing after mark is taken turns
On.
As a further improvement on the present invention, the bagging device include be arranged on conveying end of tape bag-clamping mechanism and
The rubber-coated mechanism being arranged on above bag-clamping mechanism, the bag-clamping mechanism include be arranged on conveying end of tape above sliding rack, can
Be arranged on sliding rack two clamping hands of sliding and driving two clamp hands driving cylinder close to each other and separate, institute
The cylinder body for stating driving cylinder is fixedly connected with one of clamping hand, and catch bar is fixedly connected with another clamping palmistry, institute
It is clip to state clamping hand, and the rubber-coated mechanism includes being fixed on fixed frame above sliding rack, slip is fixed on fixed frame
On gluing cylinder and the glue spreading assembly that is fixed on gluing cylinder catch bar, the glue spreading assembly include adhesive storing box and part
The rotatable glue coating wheel being embedded in adhesive storing box, the adhesive storing box are fixed on the catch bar of gluing cylinder, the fixed frame
On offer sliding slot, the cylinder body upper end of the gluing cylinder is equipped with slipping block, and the slipping block, which is embedded into sliding slot, to be slid, described
The side of fixed frame is fixedly connected with mobile cylinder, and the catch bar of the mobile cylinder is fixedly connected with the cylinder body of gluing cylinder,
When gluing operation is carried out, gluing cylinder extends its catch bar so that glue coating wheel is in contact with bag opening edge, mobile
Cylinder pushes gluing cylinder to slide back and forth.
Beneficial effects of the present invention pass through rack, conveying device, constriction device and conveyer belt and device for labeling and bagging
The setting of device, it is possible to Conical tube is endlessly output in conveyer belt by conveying device, is then filled by labelling
It puts and Conical tube is labelled, mantle is shunk on Conical tube by constriction device, completes the packaging of single Conical tube, and is passed through
The setting of bagging device, it is possible to it is effective to realize the effect for packing the multiple Conical tubes for completing mantle, it realizes automatic
Disguise bag, reduce cost, and the setting for passing through main control board, it is possible to effective control machinery hand and working sensor
, and pass through the setting of the first isolation circuit, it is possible to electricity effectively is realized into the communication between manipulator and main control board
Air bound is from because the driving source of existing manipulator is substantially cylinder either motor, inside having coil, thus stop at it
When lower running, just it is easy to generate a recoil electric current, main control board inside chip will be so caused to damage, thus
Passing through the setting of the first isolation circuit, it is possible to effective realize avoids recoil electric current from being flowed into the effect in main control board,
And by the setting of the second isolation circuit, sensor transmissions can all be attached to one to the inductive signal of main control board under normal circumstances
A little interference signals pass through the setting of the second isolation circuit, it is possible to which effective filtering interference signals amplify inductive signal, in this way
It can be to avoid because main control board operates the problem of inaccurate caused by interference, while any one in manipulator and sensor
When a damage, main control board will not all be impacted, wherein manipulator here includes the electric energy such as cylinder and motor
The component of driving.
Description of the drawings
Fig. 1 is the overall structure figure of the sewing thread device of full automatic packaging of the present invention;
Fig. 2 is the overall structure figure of device for labeling in Fig. 1;
Fig. 3 is the overall structure figure of bagging device in Fig. 1;
The module map of Fig. 4 systems in order to control;
Fig. 5 is the circuit diagram of the first isolation circuit in Fig. 4;
Fig. 6 is the circuit diagram of the second isolation circuit in Fig. 4.
Specific embodiment
The present invention is described in further detail below in conjunction with the embodiment given by attached drawing.
Referring to figs. 1 to shown in 6, a kind of sewing thread device of full automatic packaging of the present embodiment, including control system a, rack 1,
The conveying device 5, constriction device 6 and the conveyer belt 2 that are arranged in rack 1 and the labeling being arranged in successively on conveyer belt 2 dress
3 and bagging device 4 are put, wherein, Conical tube is sent out from conveying device 5, is entered in conveyer belt 2, is then pasted by device for labeling 3
Mark enters 6 contract of constriction device packaging after labeling, enters finally into bagging device 4 and pack, the conveying device
5th, manipulator and sensor are both provided in constriction device 6, device for labeling 3 and bagging device 4, it is characterised in that:The control
System a includes:Main control board a1, is coupled to manipulator and sensor, with the inductive signal of receiving sensor output and sends out
Drive signal is to robot drives manipulator behavior;
First isolation circuit a2, is coupled between main control board a1 and manipulator, by main control board a1 and machinery
Communication between hand carries out electrical isolation;
Second isolation circuit a3, is coupled between main control board a1 and sensor, by main control board a1 and sensing
Communication between device carries out electrical isolation, and when control system a works, sensor will detect the production on automatic packaging machine
Product information will send out electric signal and is input in main control board a1 after the filtering of the second isolation circuit a3, master control electricity
Road plate a1 upon receipt of the signal, will send out drive signal by being input to machine after the isolation of the first isolation circuit a2
In tool hand, it so can effectively driving manipulator act, when some manipulator or sensor degradation, pass through
The buffer action of first isolation circuit a2 and the second isolation circuit a3 so that between main control board a1 and manipulator and sensor
It will not influence each other, so can effectively avoid occurring in the prior art causes whole system to be paralysed since branch damages
The problem of, and sensor is separately positioned on the photoelectric sensing in conveying device 5, device for labeling 3, bagging device 4 and constriction device 6
Device is the prior art because without repeating, being then that each device inside is used as the electricity acted in the present embodiment as manipulator
Machine and cylinder so effectively can cause packing machine automatic operation by cooperative control system a, and simultaneously in the present embodiment
Conveying device 5 for existing Conical tube vibrating disk, constriction device 6 is existing contraction storehouse, thus its internal structure is not repeating.
As a kind of improved specific embodiment, the main control board a1 includes:
Main control chip a11, main control chip a11 are PLC programmable logic controller (PLC)s, with multiple I/O interfaces, to
Receive and send signal;
Auxiliary circuit a12, auxiliary circuit a12 are coupled to main control chip a11 main control chip a11 to be assisted to work, by master
Control chip a11 is arranged to PLC programmable logic controller (PLC)s, and PLC programmable logic controller (PLC)s are controllers more commonly used at present,
With herein, it will be able to realize the effect of master control well, and its auxiliary circuit a12 convenience simple in structure is and existing identical.
As a kind of improved specific embodiment, the first isolation circuit a2 includes:
Disconnecting relay a21, the switch sections of disconnecting relay a21 are coupled between power supply and manipulator, coil part
Divide the multiple I/O interfaces for being coupled to main control chip a11;
Coding circuit a22, one end are respectively coupled to multiple I/O interfaces of main control chip a11, the other end and disconnecting relay
The coiler part coupling of a21 is input to the line of disconnecting relay a21 after the control signal that I/O interfaces export is encoded one by one
Enclose part;
Decoding circuit a23, one end are coupled to the switch sections of disconnecting relay a21, and the other end is respectively coupled to manipulator,
It corresponds and is input in manipulator after being decoded with the signal after the coding that exports disconnecting relay a21 switch sections,
When master control chip a11 sends out signal, which will be first into coding circuit a22 and be encoded, coding
It is input in disconnecting relay a21 later, disconnecting relay a21 will be acted with the signal after coding, from its switch
Part export corresponding signal, then again by the decoding function of decoding circuit a23 after, be entered into manipulator,
Since signals transmission have passed through disconnecting relay a21, thus the transformation of electricity-magnetic-electricity is realized among it, so just
The effect of isolation can be effectively realized, and pass through the setting of coding circuit a22 and decoding circuit a23, it is possible to will be multiple
The signal of main control chip a11I/O interfaces output focuses on disconnecting relay a21 and converted, thus only needs one isolation of setting
Relay a21 is not in thus that the multiple disconnecting relay a21 of setting cause entire control system volume is increased to ask
Topic, while also without being encoded inside main control chip a11, the complexity of main control chip a11 internal processes is reduced, it drops
The low cost of manufacture of entire control system.
As a kind of improved specific embodiment, the coding circuit a22 includes:
Multiple delay circuit a221, one end of the multiple delay circuit a221 and the I/O interfaces of main control chip a11 are one by one
Corresponding coupling, the other end are coupled to the coiler part of disconnecting relay a21, the letter that main control chip a11I/O interfaces are exported
Be input in the coiler part of disconnecting relay a21 after number delay, wherein, the delay time of multiple delay circuit a221 successively into
Ratio increases;
The decoding circuit a23 includes:
Multiple reverse inter-delay-ing circuit a231, one end of the multiple reverse inter-delay-ing circuit a231 are coupled to disconnecting relay
Power supply is coupled to after the switch sections of a21, the other end corresponds be coupled to manipulator respectively, by disconnecting relay a21's
It is input in manipulator after the signal inversion delay of the I/O interfaces output of main control chip a11 after switch sections output delay,
In, the delay time proportional diminution successively of multiple reverse inter-delay-ing circuit a231, and reverse inter-delay-ing circuit a231 quantity and delay
The quantity of circuit a221 is equal, and the delay time of each reverse inter-delay-ing circuit a231 and one of delay circuit a221 prolong
When the time it is equal, pass through the setting of multiple delay circuit a221, it is possible to realize each main control chip a11I/O interfaces is defeated
The signal gone out is converted into a bars string, so just effectively realizes and is input to the output signal concentration of multiple I/O interfaces
The effect of disconnecting relay a21, such as main control chip a11 in the present embodiment are PLC, so its output signal only has high level
With two kinds of low level, so the setting by delay circuit a221, it is possible to effective to output it signal and be converted into an arteries and veins
Signal is rushed, realizes the coding to signal, when the signal of main control chip a11 a certain moment each I/O interfaces output, by delay
After the delay of circuit a221, the signal of the moment all I/O interfaces output will be transformed into a pulse signal, be input to every
The coiler part of gas-discharge relay a21, thus disconnecting relay a21 will be acted, and same arteries and veins is exported in its switch sections
Signal is rushed, when which is input in reverse inter-delay-ing circuit a231, the delay time of each signal will be neutralized, it is real
Now that total delay time of each signal is equal, such all signals will be separately input to each manipulator the same time
It is interior, the effect that each manipulator is acted in that moment execution is effectively realized, is effectively realized to main control chip a11
The isolation of signal and avoid disconnecting relay 21 need to set it is multiple caused by the increase of control system volumes the problem of.
As a kind of improved specific embodiment, the delay circuit a221 includes:
Phase inverter F1, phase inverter F1 have input terminal and output terminal, the I/O interfaces of input terminal and main control chip a11
Coupling, output terminal is coupled with after resistance R1 be coupled with storage capacitor CY after be grounded;
Phase inverter F2, phase inverter F2 have input terminal and output terminal, and input terminal is coupled to storage capacitor CY and resistance
On the node that R1 is connected, output terminal is coupled to the coiler part of disconnecting relay a21;
Wherein, the resistance value of the resistance R1 of each delay circuit a221 proportional increase successively;
The reverse inter-delay-ing circuit includes:
Phase inverter F3, phase inverter F3 have input terminal and output terminal, and input terminal is coupled to disconnecting relay a21's
Switch sections, output terminal is coupled with after resistance R2 be coupled with storage capacitor CY1 after be grounded;
Phase inverter F4, phase inverter F4 have input terminal and output terminal, and input terminal is coupled to resistance R2 and storage capacitor
CY1 be connected between node on, output terminal one-to-one correspondence be coupled to manipulator, also reversal connection have protection diode D after be grounded, institute
It states storage capacitor CY1 and is also parallel with discharge resistance RF and discharge diode DF;Wherein, the resistance of each reverse inter-delay-ing circuit a231
The proportional reduction successively of the resistance value of R2, the quantity of resistance R2 is equal with the quantity of resistance R1, each reverse inter-delay-ing circuit a231's
The resistance value of resistance R2 is equal with the resistance value of the resistance R1 in one of delay circuit a221, passes through phase inverter F1, storage capacitor
The setting of CY, resistance R1 and phase inverter F2, it is possible to by the effect of phase inverter F1 and phase inverter F2, after signal is first inverted again
Reversion so that signal final output is constant, and during reversion, signal will be filled by resistance R1 to storage capacitor CY
Electricity reduces its conversion speed, the effect of so just effectively realize a delay, and passes through the big of regulation resistance R1 resistance values
It is small, it is possible to realize the charge/discharge rates for changing storage capacitor CY, and then change delay time, thus by by resistance R1's
Resistance value proportional increase successively, it is possible to effectively realize delay circuit a221 delay times proportional increased effect successively
Fruit, due to after the time-lag action of delay circuit a221, each signal in the pulse signal of disconnecting relay output
Duty ratio is also different, in general the longer signal of delay time, and duty ratio is bigger, thus passes through resistance R2 and energy storage
The setting of capacitance CY1 and discharge resistance RF and discharge diode DF, it is possible to it is effective to realize, when some duty cycle signals is defeated
When entering, by the difference of resistance R2, thus the charging rate of storage capacitor CY1 is also different, discharges in the present embodiment
The drop-out voltage of diode DF is slightly larger than the drop-out voltage of phase inverter F4, and delay time is not corresponded to therewith when the signal is input to
When reverse inter-delay-ing circuit a231, i.e. the delay of the delay time of reverse inter-delay-ing circuit a231 and corresponding delay circuit a221
When time is not complementation, when the two delay time add time standard total time is more than, it may result in and charged
Slowly so that the undertension of storage capacitor CY1 will be discharged resistance RF and bleed off to reach the opening voltage of phase inverter F4, because
And the signal will be lost, and will not be input in manipulator, when the two delay time add time being less than standard total time
It waits, it is too fast to may result in charging so that the voltage of storage capacitor CY1 cut-offs electricity more than phase inverter F4's and discharge diode DF
Pressure, discharge diode DF will be opened, electricity bled off, then the voltage of storage capacitor CY will drastically become smaller, thus phase inverter
F4 just has little time output signal, then the signal can also be lost, so can effectively realize by not corresponding signal into
The effect that row filters out avoids the problem of manipulator caused by induction signal because of to not malfunctioning.
As a kind of improved specific embodiment, the second isolation circuit a3 includes:
Multiple isolation optocoupler G, multiple isolation optocoupler G are respectively provided with input terminal and output terminal, and output terminal is coupled to electricity
Between source and main control board a1, input terminal one end ground connection, the other end corresponds respectively is coupled with coupling after amplifying circuit a31
Sensor is connected to, the amplifying circuit a31 includes operational amplifier Q, and the output terminal of operational amplifier Q is coupled to isolation optocoupler
The input terminal of G, in-phase input end are coupled to sensor, are grounded after being also coupled to capacitance C, after inverting input is coupled with resistance R1
Its output terminal is coupled to, which is grounded after being also coupled to resistance R2;The in-phase input end of the operational amplifier Q is also
Be coupled with after phase inverter F5 be coupled with after resistance be coupled with Light-emitting diode LED after be grounded, between the phase inverter F5 and resistance
Node be also coupled to capacitance CX after be grounded, pass through the setting of isolation optocoupler G, it is possible to effective to realize Phototube Coupling
Effect, due to the small volume of isolation optocoupler G, thus can set it is multiple with corresponding with the I/O interfaces of main control chip 11,
And pass through the setting of amplifying circuit a31, it is possible to effectively realize the effect for being amplified sensor signal so that isolation light
Coupling G can better identification signal, pass through the setting of operational amplifier Q, it is possible to effectively realize an amplification, and tie
Structure is simple, small, and during packing machine works, sensor is to send a signal at regular intervals, thus logical
The setting of phase inverter F5 is crossed, capacitance CX will be given to charge when no signal, the voltage of capacitance CX will slowly rise, false
Such as sensor normal output signal at this time, then capacitance CX voltages are just not enough to rise to opening Light-emitting diode LED, then hair
Optical diode LED would not shine, and represent normal operation of sensor at this time, when sensor not output signal for a long time,
Mean that sensor has damaged at this time, thus Light-emitting diode LED will shine, and represent sensor and damage at this time, together
When light emitting diode is designed with due to each sensor, thus when which lumination of light emitting diode, mean that correspondence
Sensor sends failure, so greatly facilitates the fault detect of people.
As a kind of improved specific embodiment, the device for labeling 3 includes the electric rotating machine being each attached in rack 1
32 and tear mark structure 34, the winding wheel 33 that is socketed in 32 shaft of electric rotating machine and the rotatable mark being fixed in rack 1
Label wheel 31, the conveyer belt 2 are equipped with the ejecting mechanism 21 for pushing up Conical tube upwards, the top relative to the lower section for tearing mark structure 34
Go out mechanism 21 and include ejection wheel 211, the ejection wheel 211 is inconsistent with conveyer belt 2, and conveyer belt 2 is ejected upwards, described to tear
Mark structure 34 includes tearing mark wheel 341, labeling plate 342 and top mark plate 343, and the side of the labeling plate 342, which is arranged on, tears mark wheel 341
Top, it is opposite it is another be sloped downwardly and be wholely set with top mark plate 343, the ejection wheel 211 is arranged on top mark plate 343
Lower section, wherein, label tape is pulled out from label wheel 31, around tear mark wheel 341 after be wrapped on winding wheel 33, the electric rotating machine
32 couple for manipulator and the first isolation circuit a2, and when labeling action is carried out, Conical tube will be defeated by conveyer belt 2 first
The lower section for tearing mark structure 34 is sent to, control system a will drive electric rotating machine 32 to operate at this time, and electric rotating machine 32 will drive receipts
Rolling wheel 33 selects, and winding wheel 33 will pull label tape to move, so label tape will be from 31 on of label wheel, by tearing mark
Wheel 341 is denoted as using, label be detached with label tape, label will be attached to treasured by labelling plate 342 by tearing tearing for mark wheel 341
In tower tube, simultaneously because the effect of ejection wheel 211, Conical tube will push up upwards, thus on Conical tube label one end just
Can be inconsistent with top mark plate 343, such label just can be good at being attached on Conical tube, and the label tape without label then can
Inside winding to winding wheel, the labeling that so can quickly and effectively complete Conical tube acts.
As a kind of improved specific embodiment, the bagging device 4 includes the bag inserting machine for being arranged on 2 end of conveyer belt
Structure 41 and the rubber-coated mechanism 42 for being arranged on 41 top of bag-clamping mechanism, the bag-clamping mechanism 41 include being arranged on 2 end of conveyer belt
Two sliding rack 413 of top, be arranged on sliding rack 413 the two of slip clamping hands 411 and driving clamping hands 411
Driving cylinder 412 close to each other and separate, the cylinder body of the driving cylinder 412 are fixedly connected with one of clamping hand 411,
Its catch bar is fixedly connected with another clamping 411 phase of hand, and the clamping hand 411 is clip, and the rubber-coated mechanism 42 includes solid
It is scheduled on the fixed frame 421 of 413 top of sliding rack, the gluing cylinder 422 being fixed on fixed frame 421 of slip and is fixed on
Glue spreading assembly 423 on 422 catch bar of gluing cylinder, the glue spreading assembly 423 includes adhesive storing box 4231 and part is rotatable
The glue coating wheel 4232 being embedded in adhesive storing box 4231, the adhesive storing box 4231 is fixed on the catch bar of gluing cylinder 422, described
Sliding slot is offered on fixed frame 421, the cylinder body upper end of the gluing cylinder 422 is equipped with slipping block 4221, the slipping block 4221
It is embedded into sliding slot and slides, the side of the fixed frame 421 is fixedly connected with mobile cylinder 4211, the mobile cylinder 4211
Catch bar is fixedly connected with the cylinder body of gluing cylinder 422, and when gluing operation is carried out, gluing cylinder 422 extends its promotion
Bar causes glue coating wheel 4232 to be in contact with bag opening edge, and mobile cylinder 4211 pushes gluing cylinder 422 to slide back and forth, described
Driving cylinder 412, gluing cylinder 422 and mobile cylinder 4211 are that manipulator and the first isolation circuit a2 are coupled, in bagging
In the process, the both sides of sack are clipped on clamping hand 411 with hand by worker first, the sack of such sack will be fixed on defeated
The end of band 2 is sent, and controls 412 two clamping hands 411 of driving cylinder close to each other by control system a again at this time,
So the sack of sack will be gradually softened, and such multiple Conical tubes just can be good at entering in sack, then
By the action of gluing cylinder 422, glue coating wheel 4232 is attached to sack edge, then the setting by mobile cylinder 4211, so that it may
The effect that glue coating wheel 422 is driven to be slid at the sack edge of sack is realized with effective, can so efficiently accomplish gluing
It works.
In conclusion the sewing thread device of full automatic packaging of the present invention, by control system a, rack 1, conveying device 5, is received
The setting of compression apparatus 6, conveyer belt 2, device for labeling 3 and bagging device 4, it is possible to effective to realize Conical tube from conveying device
5 send out, then after the contraction of the labeling of device for labeling 3 and constriction device 6, it is possible to effectively by single Conical tube into
The effect that row mantle shrink-wraps, and pass through the setting of bagging device 4, it is possible to effectively realize the bagging of multiple Conical tubes,
Pass through the setting of main control board a1, it is possible to it is effective to realize the effect of the above-mentioned each device work of control, and pass through first
The setting of isolation circuit a2 and the second isolation circuit a3, it is possible to will be between external manipulator and sensor and main control board a1
Electrical isolation is carried out, avoids manipulator and the influence to main control board a1 during sensor fault.
The above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of sewing thread device of full automatic packaging, including control system (a), rack (1), the conveying being arranged in rack (1)
Device (5), constriction device (6) and conveyer belt (2) and the device for labeling (3) being arranged in successively on conveyer belt (2) and set are packed
(4) are put, wherein, Conical tube is sent out from conveying device (5), is entered in conveyer belt (2), is then labelled by device for labeling (3),
Constriction device (6) contract packaging is entered after labeling, enters finally into bagging device (4) and packs, the conveying dress
It puts (5), constriction device (6), be both provided with manipulator and sensor in device for labeling (3) and bagging device (4), feature exists
In:The control system (a) includes:Main control board (a1), is coupled to manipulator and sensor, with receiving sensor output
Inductive signal and drive signal is sent out to robot drives manipulator behavior;
First isolation circuit (a2) is coupled to main control board (a1) between manipulator, by main control board (a1) and machine
Communication between tool hand carries out electrical isolation;
Second isolation circuit (a3) is coupled to main control board (a1) between sensor, by main control board (a1) with passing
Communication between sensor carries out electrical isolation.
2. sewing thread device of full automatic packaging according to claim 1, it is characterised in that:Main control board (a1) packet
It includes:
Main control chip (a11), which is PLC programmable logic controller (PLC)s, with multiple I/O interfaces, to
Receive and send signal;
Auxiliary circuit (a12), the auxiliary circuit (a12) are coupled to main control chip (a11) so that main control chip (a11) to be assisted to work.
3. sewing thread device of full automatic packaging according to claim 2, it is characterised in that:First isolation circuit (a2) packet
It includes:
Disconnecting relay (a21), the switch sections of the disconnecting relay (a21) are coupled between power supply and manipulator, coil part
Divide the multiple I/O interfaces for being coupled to main control chip (a11);
Coding circuit (a22), one end are respectively coupled to multiple I/O interfaces of main control chip (a11), the other end and disconnecting relay
(a21) coiler part coupling, is input to disconnecting relay (a21) after the control signal that I/O interfaces export is encoded one by one
Coiler part;
Decoding circuit (a23), one end are coupled to the switch sections of disconnecting relay (a21), and the other end is respectively coupled to manipulator,
It is corresponded after being decoded with the signal after the coding that exports disconnecting relay (a21) switch sections and is input to manipulator
It is interior.
4. sewing thread device of full automatic packaging according to claim 3, it is characterised in that:The coding circuit (a22) includes:
Multiple delay circuits (a221), one end of the multiple delay circuit (a221) and the I/O interfaces one of main control chip (a11)
One corresponds to coupling, and the other end is coupled to the coiler part of disconnecting relay (a21), and main control chip (a11) I/O interfaces is defeated
It is input in the coiler part of disconnecting relay (a21) after the signal delay gone out, wherein, the delay of multiple delay circuits (a221)
Time proportional increase successively;
The decoding circuit (a23) includes:
Multiple reverse inter-delay-ing circuits (a231), one end of the multiple reverse inter-delay-ing circuit (a231) are coupled to disconnecting relay
(a21) power supply is coupled to after switch sections, the other end corresponds be coupled to manipulator respectively, by disconnecting relay
(a21) machine is input to after the signal inversion delay of the I/O interfaces output of the main control chip (a11) after switch sections output delay
In tool hand, wherein, the delay time proportional diminution, and reverse inter-delay-ing circuit successively of multiple reverse inter-delay-ing circuits (a231)
(a231) quantity is equal with the quantity of delay circuit (a221), and the delay time of each reverse inter-delay-ing circuit (a231) with wherein
The delay time of one delay circuit (a221) is equal.
5. sewing thread device of full automatic packaging according to claim 4, it is characterised in that:Delay circuit (a221) packet
It includes:
Phase inverter F1, phase inverter F1 have input terminal and output terminal, the I/O interface couplings of input terminal and main control chip (a11)
Connect, output terminal is coupled with after resistance R1 be coupled with storage capacitor CY after be grounded;
Phase inverter F2, phase inverter F2 have input terminal and output terminal, and input terminal is coupled to storage capacitor CY and resistance R1 phases
On the node of connection, output terminal is coupled to the coiler part of disconnecting relay (a21);
Wherein, the resistance value proportional increase successively of the resistance R1 of each delay circuit (a221);
The reverse inter-delay-ing circuit (a231) includes:
Phase inverter F3, phase inverter F3 have input terminal and output terminal, and input terminal is coupled to opening for disconnecting relay (a21)
Close part, output terminal is coupled with after resistance R2 be coupled with storage capacitor CY1 after be grounded;
Phase inverter F4, phase inverter F4 have input terminal and output terminal, and input terminal is coupled to resistance R2 and storage capacitor CY1 phases
On node between connection, output terminal one-to-one correspondence is coupled to manipulator, and also reversal connection is grounded after having protection diode D, the storage
Energy capacitance CY1 is also parallel with discharge resistance RF and discharge diode DF;Wherein, the resistance R2 of each reverse inter-delay-ing circuit (a231)
Resistance value proportional reduction successively, the quantity of resistance R2 is equal with the quantity of resistance R1, each reverse inter-delay-ing circuit (a231)
The resistance value of resistance R2 is equal with the resistance value of the resistance R1 in one of delay circuit (a221).
6. the sewing thread device of full automatic packaging according to claims 1 or 2 or 3 or 4, it is characterised in that:Second isolation
Circuit (a3) includes:
Multiple isolation optocoupler G, multiple isolation optocoupler G are respectively provided with input terminal and output terminal, output terminal be coupled to power supply with
Between main control board (a1), input terminal one end ground connection, the other end corresponds respectively is coupled with amplifying circuit (a31) coupling afterwards
Sensor is connected to, the amplifying circuit (a31) includes operational amplifier Q, and the output terminal of operational amplifier Q is coupled to isolation light
The input terminal of coupling G, in-phase input end are coupled to sensor, are grounded after being also coupled to capacitance C, and inverting input is coupled with resistance R1
After be coupled to its output terminal, which is grounded after being also coupled to resistance R2;The in-phase input end of the operational amplifier Q
Be also coupled to be coupled with after phase inverter F5 after resistance after being coupled with Light-emitting diode LED and be grounded, the phase inverter F5 and resistance it
Between node be also coupled to capacitance CX after be grounded.
7. according to the sewing thread device of full automatic packaging described in claims 1 or 2 or 3 or 4 or 5, it is characterised in that:The labeling dress
(3) are put including the electric rotating machine (32) that is each attached in rack (1) and tears mark structure (34), be socketed in electric rotating machine (32) shaft
On winding wheel (33) and the rotatable label wheel (31) being fixed in rack (1), the conveyer belt (2) relative to tear mark
The lower section of structure (34) is equipped with the ejecting mechanism (21) for pushing up Conical tube upwards, and the ejecting mechanism (21) is taken turns including ejection
(211), the ejection wheel (211) and conveyer belt (2) are inconsistent, and conveyer belt (2) is ejected upwards, described to tear mark structure (34)
Including tearing mark wheel (341), labeling plate (342) and top mark plate (343), the side of the labeling plate (342), which is arranged on, tears mark wheel
(341) top, it is opposite it is another be sloped downwardly and be wholely set with top mark plate (343), the ejection wheel (211) is arranged on
The lower section of top mark plate (343), wherein, label tape is pulled out from label wheel (31), and winding wheel is wrapped in around tearing after mark takes turns (341)
(33) on, the electric rotating machine (32) couples for manipulator and the first isolation circuit (a2).
8. sewing thread device of full automatic packaging according to claim 6, it is characterised in that:The device for labeling (3) is including equal
The electric rotating machine (32) that is fixed in rack (1) and tear mark structure (34), the winding wheel being socketed in electric rotating machine (32) shaft
(33) and the rotatable label wheel (31) being fixed in rack (1), the conveyer belt (2) is relative to tearing mark structure (34)
Lower section is equipped with the ejecting mechanism (21) for pushing up Conical tube upwards, and the ejecting mechanism (21) takes turns (211) including ejection, the ejection
It takes turns (211) and conveyer belt (2) is inconsistent, and conveyer belt (2) is ejected upwards, the mark structure (34) of tearing is including tearing mark wheel
(341), labeling plate (342) and top mark plate (343), the side of the labeling plate (342) are arranged on the top for tearing mark wheel (341),
It is opposite it is another be sloped downwardly and be wholely set with top mark plate (343), the ejection wheel (211) is arranged on top mark plate (343)
Lower section, wherein, label tape from label wheel (31) pull out, around tear mark wheel (341) after be wrapped on winding wheel (33), the rotation
Rotating motor (32) is coupled for manipulator and the first isolation circuit (a2).
9. according to the sewing thread device of full automatic packaging described in claims 1 or 2 or 3 or 4 or 5, it is characterised in that:The set is packed
It puts (4) and includes the glue spreader that is arranged on the bag-clamping mechanism (41) of conveyer belt (2) end and is arranged on above bag-clamping mechanism (41)
Structure (42), setting of the bag-clamping mechanism (41) including being arranged on sliding rack (413), slip above conveyer belt (2) end
Two clamping hands (411) and driving two on sliding rack (413) clamp hands (411) driving gas close to each other and separate
Cylinder (412), the cylinder body of the driving cylinder (412) are fixedly connected with one of hand (411) that clamps, catch bar and another
Clamping hand (411) is mutually fixedly connected, and the clamping hand (411) is clip, and the rubber-coated mechanism (42) is including being fixed on sliding rack
(413) the gluing cylinder (422) being fixed on fixed frame (421) of fixed frame (421), slip above and it is fixed on painting
Glue spreading assembly (423) on glue cylinder (422) catch bar, the glue spreading assembly (423) can including adhesive storing box (4231) and part
The glue coating wheel (4232) being embedded in adhesive storing box (4231) of rotation, the adhesive storing box (4231) are fixed on gluing cylinder (422)
Catch bar on, offer sliding slot on the fixed frame (421), the cylinder body upper end of the gluing cylinder (422) is equipped with slipping block
(4221), the slipping block (4221) is embedded into sliding slot and slides, and the side of the fixed frame (421) is fixedly connected with mobile gas
Cylinder (4211), the catch bar of the mobile cylinder (4211) are fixedly connected with the cylinder body of gluing cylinder (422), as progress gluing behaviour
When work, gluing cylinder (422) extends its catch bar so that glue coating wheel (4232) is in contact with bag opening edge, mobile gas
Cylinder (4211) pushes gluing cylinder (422) to slide back and forth, the driving cylinder (412), gluing cylinder (422) and mobile cylinder
(4211) it is that manipulator and the first isolation circuit (a2) couple.
10. sewing thread device of full automatic packaging according to claim 6, it is characterised in that:The bagging device (4) is including setting
The bag-clamping mechanism (41) in conveyer belt (2) end and the rubber-coated mechanism (42) that is arranged on above bag-clamping mechanism (41) are put, it is described
Bag-clamping mechanism (41) is including being arranged on sliding rack (413) above conveyer belt (2) end, slip is arranged on sliding rack
(413) two clamping hands (411) and driving two on clamp hands (411) driving cylinder (412) close to each other and separate,
The cylinder body of the driving cylinder (412) is fixedly connected with one of clamping hand (411), catch bar and another clamping hand
(411) it is mutually fixedly connected, the clamping hand (411) is clip, and the rubber-coated mechanism (42) is including being fixed on sliding rack (413)
Side fixed frame (421), slip the gluing cylinder (422) being fixed on fixed frame (421) and be fixed on gluing cylinder
(422) glue spreading assembly on catch bar (423), the glue spreading assembly (423) are rotatable including adhesive storing box (4231) and part
The glue coating wheel (4232) being embedded in adhesive storing box (4231), the adhesive storing box (4231) are fixed on the promotion of gluing cylinder (422)
On bar, sliding slot is offered on the fixed frame (421), the cylinder body upper end of the gluing cylinder (422) is equipped with slipping block (4221),
The slipping block (4221), which is embedded into sliding slot, to be slid, and the side of the fixed frame (421) is fixedly connected with mobile cylinder
(4211), the catch bar of the mobile cylinder (4211) is fixedly connected with the cylinder body of gluing cylinder (422), when progress gluing operation
When, gluing cylinder (422) extends its catch bar so that glue coating wheel (4232) is in contact with bag opening edge, mobile cylinder
(4211) gluing cylinder (422) is pushed to slide back and forth, the driving cylinder (412), gluing cylinder (422) and mobile cylinder
(4211) it is that manipulator and the first isolation circuit (a2) couple.
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CN201610442901.5A CN106005609B (en) | 2016-06-17 | 2016-06-17 | A kind of sewing thread device of full automatic packaging |
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CN106005609B true CN106005609B (en) | 2018-06-15 |
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CN109542018A (en) * | 2018-12-17 | 2019-03-29 | 浙江众邦机电科技有限公司 | Use in sewing machine interface circuit and sewing device |
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