CN105217097A - The detection autocontrol method of one Plants dry product powder grain material wrapping machine - Google Patents
The detection autocontrol method of one Plants dry product powder grain material wrapping machine Download PDFInfo
- Publication number
- CN105217097A CN105217097A CN201510686145.6A CN201510686145A CN105217097A CN 105217097 A CN105217097 A CN 105217097A CN 201510686145 A CN201510686145 A CN 201510686145A CN 105217097 A CN105217097 A CN 105217097A
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- China
- Prior art keywords
- plc
- wrapping machine
- dry product
- grain material
- powder grain
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
- B65B55/10—Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
The detection autocontrol method of one Plants dry product powder grain material wrapping machine, power end arranges circuit breaker and contactless switch and alternating current-direct current voltage transformer and central PLC and drives between actuating unit and arranges series AC circuit; The parameter that detection sensing unit carries out gathering in real time imports central PLC into, central authorities PLC contrasts the parameter gathered with presetting data, central authorities PLC controls the running of plant dry product powder grain material wrapping machine immediately according to data results of comparison: when the data of each position, collection point are in presetting data area, plant dry product powder grain material wrapping machine normally runs; After the sensing gathered contrasts with presetting data, when exceeding presetting data area, central PLC, by line start acousto-optic red alarm unit, simultaneously by driving actuating unit to close plant dry product powder grain material wrapping machine, shuts down; The OBD (On-Board Diagnostics) of wrapping machine and protective capability, improve the visualization capability of fault and warning, make wrapping machine more intelligent.
Description
Technical field
The present invention relates to the automation of plant dry product powder grain material wrapping machine, especially the detection autocontrol method of a Plants dry product powder grain material wrapping machine.
Background technology
At present, the wrapping machine of packaging particulate plant dry product is for by dry to tealeaves, Chinese herbal medicine etc. particle, powder, due to lightweight, and poor fluidity, the specialized package equipment that graininess or granular material are packaged into bag also needs manual operation; Current existing granular plant dry product wrapping machine major part is in S. A. state, the processing stations of mechanical equipment, can only lean on manual inspection, and cause reject rate high and increase human cost and labour intensity, production efficiency is low, obviously can not meet production requirement; In view of the foregoing, existing granular plant dry product wrapping machine major part is in S. A. state, the processing stations of mechanical equipment, manual inspection can only be leaned on, cause reject rate high and increase human cost and labour intensity, production efficiency is low, now invents the detection autocontrol method of a Plants dry product powder grain material wrapping machine.
Summary of the invention
The object of the invention is to be in S. A. state to overcome existing granular plant dry product wrapping machine major part, the processing stations of mechanical equipment, manual inspection can only be leaned on, cause reject rate high and increase human cost and labour intensity, production efficiency is low, by rational design, the detection autocontrol method of one Plants dry product powder grain material wrapping machine is provided, the present invention distinguishes installation and measuring signal pickup assembly by each station of Sampling network circuit and wrapping machine, to the real-time detection of each station of wrapping machine, the concurrent detection signal that send is to PLC, PLC controls the start-stop of automatic charging equipment in real time after receiving signal, and send instruction, automatic detection identification, go-on-go, production can be intelligent, ensure wrapping machine normal operation.
The present invention to achieve these goals, adopt following technical scheme: the detection autocontrol method of a Plants dry product powder grain material wrapping machine, the detection automatic control device of described plant dry product powder grain material wrapping machine is by circuit breaker, contactless switch, alternating current-direct current voltage transformer, central authorities PLC, drive actuating unit, acousto-optic red alarm unit, yellow display alarm unit, level sensor, micro-switch, label testing, stifled bag detector, empty bag recognizer, inspection rejects detector, team colour design device, paper film detector, temperature sensor, cut off detector, load module, output module, detection sensing unit is formed, power end arranges circuit breaker and contactless switch, and contactless switch respectively and alternating current-direct current voltage transformer and central PLC and drive between actuating unit and arrange series AC circuit, respectively and central PLC and acousto-optic red alarm unit and arrange series direct current circuit between yellow display alarm unit and dynamic actuating unit, the DC line other end of alternating current-direct current voltage transformer respectively in proper order and level sensor, micro-switch, label testing, stifled bag detector, empty bag recognizer, inspection rejects detector, team colour design device, paper film detector, temperature sensor, arrange series direct current circuit between cut-out detector in DC line one end of alternating current-direct current voltage transformer, PLC side arranges load module, central PLC opposite side arranges output module in central authorities, the load module of central authorities PLC respectively and level sensor, micro-switch, label testing, stifled bag detector, empty bag recognizer, inspection rejects detector, team colour design device, paper film detector, temperature sensor, signalization circuit between cut-out detector, the output module of central authorities PLC respectively and drive actuating unit, acousto-optic red alarm unit, signalization circuit between yellow display alarm unit, detect sensing unit side and central PLC is set, detect between sensing unit and central PLC and at least one signal line is set, central authorities PLC side arranges respectively and drives actuating unit and acousto-optic red alarm unit and yellow display alarm unit, signalization circuit and driver circuit between central PLC and driving actuating unit, signalization circuit between central PLC and acousto-optic red alarm unit 6, signalization circuit between central PLC and yellow display alarm unit, when wrapping machine is opened, plant dry product powder grain material packaging machine power on ready after, central authorities PLC carries out self-programmed inspection, detect sensing unit start detection work respectively in each position, collection point of plant dry product powder grain material wrapping machine, after the presetting parameter of central PLC, start plant dry product powder grain material wrapping machine,
The parameter that detection sensing unit carries out gathering in real time imports central PLC into, central authorities PLC contrasts the parameter gathered with presetting data, central authorities PLC controls the running of plant dry product powder grain material wrapping machine immediately according to data results of comparison, when the data of each position, collection point are in presetting data area, plant dry product powder grain material wrapping machine normally runs.
The data gathered contrast with presetting data afterwards, in presetting data area, sometimes of short duration off-limits when changing, central authorities PLC is reported to the police by the yellow display alarm unit of line start, if yellow alarm is then real-time eject relevant hint image on HMI, yellow display alarm lamp unit stroboscopic simultaneously, wrapping machine continues to run;
After the sensing gathered contrasts with presetting data, when exceeding in presetting data area, central PLC, by line start acousto-optic red alarm unit, simultaneously by driving actuating unit to close plant dry product powder grain material wrapping machine, shuts down.
Beneficial effect: the present invention can carry out collection and the calculation process of sensing data in real time, moment judges whether yellow alarm or red alarm occur, if yellow alarm is then real-time eject relevant hint image on HMI, yellow warning lamp stroboscopic simultaneously, wrapping machine continues to run; If red alarm, then PLC automatically sends and ceases and desist order, and stops the operation of tea packaging machine, in order to avoid cause, product is wasted, injury device, ejects dependent failure position picture simultaneously, provide corresponding fault handling measure on HMI, red warning lamp stroboscopic, warning related personnel carries out troubleshooting; Greatly improve OBD (On-Board Diagnostics) and the protective capability of tea packaging machine, improve the visualization capability of fault and warning, make tea packaging machine wisdom more.
Be provided with level sensor in hopper of the present invention, for the real-time detection of material, the concurrent detection signal that send receives the start-stop controlling automatic charging equipment after signal in real time to PLC, PLC, ensure there is abundance but the material exceeded in hopper.Micro-switch is used for the burn out detection of cotton thread, in normal operation, cotton thread is in tensioning state, micro-switch is made to be in WOFF state, once cotton thread ruptures or is finished, cotton thread will relax, and triggers micro-switch and also sends breakdown signal WON to PLC by cable, PLC sends instruction to alarm display unit and warning acoustooptic cell, execution red-fault is reported to the police, and driver train is automatically out of service under PLC controls, in order to avoid cause waste product, substandard products.Label is detected as a correlation opto-electronic pickup; label passes from its centre; blocking under normal circumstances due to label; sensor signal end is in BOFF state; once label ruptures or is finished, sensor will trigger BON signal, pass to PLC simultaneously; perform red-fault actuation of an alarm, tea packaging machine is by auto-stop.
Stifled bag detects and is detected as shared correlation type opto-electronic pickup with empty bag, suitable sensing sensitivity is set, it is made to export DON signal when sky bag, DOFF signal is exported during stifled bag, if DON signal is not more than 3 bags more than 1 bag, PLC sends warning stroboscopic yellow signal, but driver train is not shut down, meanwhile inspection rejects program starts, at inspection rejects station, empty bag automatic rejection is fallen, if successfully do not reject, inspection rejects detection fiber sensor can be triggered, and send inspection rejects unsuccessful signal TON breakdown signal to PLC, perform follow-up red-fault actuation of an alarm, if successful inspection rejects, useless detection fiber sensor only sends TOFF signal, tea packaging machine normally runs, if DON signal is greater than 3 bags, then perform red-fault actuation of an alarm, if stifled bag DOFF signal, more than 1 bag, performs red-fault actuation of an alarm.
Color mark sensor is a photo-electric reflection type sensor, tea packaging machine normally runs discontinuous and detects the colour code identifying outer bag paper film regularly, the fixed length traction control of outer bag paper film is carried out under motor traction with PLC effect, be a standard drawing length between every two colour codes, MON signal be sent to PLC when colour code being detected, PLC send cease and desist order to traction electric machine make its stop traction, until lower scan cycle starts traction again, if can't detect colour code, send MOFF signal, MOFF signal is not more than 5 bags more than 1 bag, PLC sends warning stroboscopic yellow signal, but driver train is not shut down, if MOFF signal is greater than 5 bags, then perform red-fault actuation of an alarm, tea packaging machine is by auto-stop.Outer bag paper film is detected as a capacitive approach switch, disconnected paper for outer bag paper film detects, in normal operation, paper film is in tensioning state and presses close to proximity switch, paper film proximity switch is made to be in WOFF state, once paper film ruptures or is finished, paper film proximity switch WON signal will trigger and send to PLC, and perform red-fault and report to the police, tea packaging machine is automatically out of service under PLC controls; Cut-out is detected as an inductance approach switch, being in QOFF state, can causing cut-off part blocking package when occurring that outer bag is not cut off during normal operation, triggers disengagement failure signal QON and also sends to PLC, performs red-fault and reports to the police and auto-stop.
TEMP adopts K type thermocouple, the label heat-sealing collected, inner bag heat-sealing, outer bag is sealed equitemperature signal transmission to PLC temperature control card, carries out PID arithmetic, make each temperature value control on preset value under PLC programming control; If do not have temperature value to be 0 DEG C for a long time under normal boot-strap state for a long time, or temperature value does not rise counter falling, or temperature value is 800 DEG C, performs red-fault and report to the police and auto-stop.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is, general assembly electrical block diagram;
Fig. 2 is, general assembly structural representation;
Fig. 1, in 2: circuit breaker 1, contactless switch 2, alternating current-direct current voltage transformer 3, central PLC4, driving actuating unit 5, acousto-optic red alarm unit 6, yellow display alarm unit 7, level sensor 8, micro-switch 9, label testing 10, stifled bag detector 11, empty bag recognizer 12, inspection rejects detector 13, team colour design device 14, paper film detector 15, temperature sensor 16, cut-out detector 17, load module 18, output module 19, detection sensing unit 20.
Detailed description of the invention
Below in conjunction with embodiment and detailed description of the invention, the present invention is described in further detail:
Embodiment 1
Power end arranges circuit breaker 1 and contactless switch 2, and contactless switch 2 respectively and alternating current-direct current voltage transformer 3 and central PLC4 and drive between actuating unit 5 and arrange series AC circuit; Respectively and central PLC4 and acousto-optic red alarm unit 6 and arrange series direct current circuit between yellow display alarm unit 7 and dynamic actuating unit 5, the DC line other end of alternating current-direct current voltage transformer 3 respectively in proper order and level sensor 8, micro-switch 9, label testing 10, stifled bag detector 11, empty bag recognizer 12, inspection rejects detector 13, team colour design device 14, paper film detector 15, temperature sensor 16, cut off between detector 17 and arrange series direct current circuit in DC line one end of alternating current-direct current voltage transformer 3; PLC4 side arranges load module 18, central PLC4 opposite side arranges output module 19 in central authorities; The load module 18 of central authorities PLC4 respectively and level sensor 8, micro-switch 9, label testing 10, stifled bag detector 11, empty bag recognizer 12, inspection rejects detector 13, team colour design device 14, paper film detector 15, temperature sensor 16, cut off signalization circuit between detector 17; The output module 19 of central authorities PLC4 respectively and drive actuating unit 5, acousto-optic red alarm unit 6, signalization circuit between yellow display alarm unit 7; Detect sensing unit 20 side and central PLC4 is set, detect between sensing unit 20 and central PLC4 and at least one signal line is set, central authorities PLC4 side arranges respectively and drives actuating unit 5 and acousto-optic red alarm unit 6 and yellow display alarm unit 7, central PLC4 and drive signalization circuit and driver circuit between actuating unit 5, signalization circuit between central PLC4 and acousto-optic red alarm unit 6, signalization circuit between central PLC4 and yellow display alarm unit 7; When wrapping machine is opened, plant dry product powder grain material packaging machine power on ready after, central authorities PLC4 carries out self-programmed inspection, detect sensing unit 20 start detection work respectively in each position, collection point of plant dry product powder grain material wrapping machine, after the presetting parameter of central PLC4, start plant dry product powder grain material wrapping machine;
Embodiment 2
The parameter that detection sensing unit 20 carries out gathering in real time imports central PLC4 into, central authorities PLC4 contrasts the parameter gathered with presetting data, central authorities PLC4 controls the running of plant dry product powder grain material wrapping machine immediately according to data results of comparison: when the data of each position, collection point are in presetting data area, plant dry product powder grain material wrapping machine normally runs.
Embodiment 3
The data gathered contrast with presetting data afterwards, in presetting data area, sometimes of short duration off-limits when changing, central authorities PLC4 is reported to the police by the yellow display alarm unit 7 of line start, if yellow alarm is then real-time eject relevant hint image on HMI, yellow display alarm unit 7 lamp stroboscopic simultaneously, wrapping machine continues to run.
Embodiment 4
After the sensing gathered contrasts with presetting data, when exceeding in presetting data area, central PLC4, by line start acousto-optic red alarm unit 6, simultaneously by driving actuating unit 5 to close plant dry product powder grain material wrapping machine, shuts down.
Claims (4)
1. the detection autocontrol method of a Plants dry product powder grain material wrapping machine, the detection automatic control device of described plant dry product powder grain material wrapping machine is by circuit breaker (1), contactless switch (2), alternating current-direct current voltage transformer (3), central authorities PLC (4), drive actuating unit (5), acousto-optic red alarm unit (6), yellow display alarm unit (7), level sensor (8), micro-switch (9), label testing (10), stifled bag detector (11), empty bag recognizer (12), inspection rejects detector (13), team colour design device (14), paper film detector (15), temperature sensor (16), cut off detector (17), load module (18), output module (19), detect sensing unit (20) to form, it is characterized in that: power end arranges circuit breaker (1) and contactless switch (2), contactless switch (2) respectively and alternating current-direct current voltage transformer (3) and central PLC (4) and drive between actuating unit (5) and arrange series AC circuit, DC line one end of alternating current-direct current voltage transformer (3) respectively and central PLC (4) and acousto-optic red alarm unit (6) and arrange series direct current circuit between yellow display alarm unit (7) and dynamic actuating unit (5), the DC line the other end the following and level sensor (8) respectively of alternating current-direct current voltage transformer (3), micro-switch (9), label testing (10), stifled bag detector (11), empty bag recognizer (12), inspection rejects detector (13), team colour design device (14), paper film detector (15), temperature sensor (16), cut off between detector (17) and series direct current circuit is set, PLC (4) side arranges load module (18), central PLC (4) opposite side arranges output module (19) in central authorities, the load module (18) of central authorities PLC (4) respectively and level sensor (8), micro-switch (9), label testing (10), stifled bag detector (11), empty bag recognizer (12), inspection rejects detector (13), team colour design device (14), paper film detector (15), temperature sensor (16), cut off signalization circuit between detector (17), the output module (19) of central authorities PLC (4) respectively and drive actuating unit (5), acousto-optic red alarm unit (6), signalization circuit between yellow display alarm unit (7), detect sensing unit (20) side and central PLC (4) is set, detect between sensing unit (20) and central PLC (4) and at least one signal line is set, central authorities PLC (4) side arranges respectively and drives actuating unit (5) and acousto-optic red alarm unit (6) and yellow display alarm unit (7), signalization circuit and driver circuit between central authorities PLC (4) and driving actuating unit (5), signalization circuit between central authorities PLC (4) and acousto-optic red alarm unit (6), signalization circuit between central authorities PLC (4) and yellow display alarm unit (7), when wrapping machine is opened, plant dry product powder grain material packaging machine power on ready after, central authorities PLC (4) carry out self-programmed inspection, detect sensing unit (20) start detection work respectively in each position, collection point of plant dry product powder grain material wrapping machine, after central PLC (4) presetting parameter, start plant dry product powder grain material wrapping machine.
2. according to the detection autocontrol method of the Plants dry product powder grain material wrapping machine described in claim 1, it is characterized in that: the parameter that detection sensing unit (20) carries out gathering in real time imports central PLC (4) into, central authorities PLC (4) contrast the parameter gathered with presetting data, central authorities PLC (4) control the running of plant dry product powder grain material wrapping machine immediately according to data results of comparison, when the data of each position, collection point are in presetting data area, plant dry product powder grain material wrapping machine normally runs.
3. according to the detection autocontrol method of the Plants dry product powder grain material wrapping machine described in claim 1, it is characterized in that: after the data of collection contrast with presetting data, in presetting data area, sometimes of short duration off-limits when changing, central authorities PLC (4) are reported to the police by yellow display alarm unit (7) of line start, if yellow alarm is then real-time eject relevant hint image on HMI, yellow display alarm unit (7) lamp stroboscopic simultaneously, wrapping machine continues to run.
4. according to the detection autocontrol method of the Plants dry product powder grain material wrapping machine described in claim 1, it is characterized in that: after the sensing of collection contrasts with presetting data, when exceeding in presetting data area, central authorities PLC (4) are by line start acousto-optic red alarm unit (6), simultaneously by driving actuating unit (5) to close plant dry product powder grain material wrapping machine, shut down.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510686145.6A CN105217097A (en) | 2015-10-12 | 2015-10-12 | The detection autocontrol method of one Plants dry product powder grain material wrapping machine |
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| CN201510686145.6A CN105217097A (en) | 2015-10-12 | 2015-10-12 | The detection autocontrol method of one Plants dry product powder grain material wrapping machine |
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| CN105217097A true CN105217097A (en) | 2016-01-06 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109677702A (en) * | 2019-01-07 | 2019-04-26 | 凯迈(洛阳)机电有限公司 | Packing machine communication control system and its control method |
| CN113759817A (en) * | 2021-08-23 | 2021-12-07 | 凯迈(洛阳)机电有限公司 | Intelligent detection and protection control system and control method thereof |
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Application publication date: 20160106 |