A kind of Full-automatic tin-immersion machine being applied to network filter, network transformer
Technical field
The invention belongs to the wicking technical field of electronic component, be specifically related to one be applied to network filter,
The Full-automatic tin-immersion machine of network transformer.
Background technology
For the mount components such as network filter, network transformer, owing to its volume is more and more less, pin relatively
Many, use traditional manual mode wicking, can exist the tin sticky degree of depth differ, outward appearance and quality it cannot be guaranteed that etc.
Problem, thus cause the problem that conforming product rate is low.In order to overcome the problems referred to above, the most commonly used goes back
It is Semi-automatic tin-immersing machine, is sent to stannum pot side, then utilize vacuum to inhale by wicking element by drive mechanism
Wicking element is sent into wicking wicking in stannum pot by the adsorbing mechanisms such as pen, adopts and carries out wicking, wicking in this way
Efficiency artificial wicking relative with wicking quality slightly improves, but, still it is difficult to meet the market demand.
Summary of the invention
It is an object of the invention to: for existing soldering machine wicking inefficiency, of low quality the asking of wicking
Topic, it is provided that a kind of Full-automatic tin-immersion machine being applied to network filter, network transformer, can one during wicking
Secondary property adsorbs multiple wicking elements, and can marshalling so that wicking efficiency and wicking quality significantly improve.
To achieve these goals, the technical solution used in the present invention is:
A kind of Full-automatic tin-immersion machine being applied to network filter, network transformer, including cabinet, on cabinet
It is provided with a workbench, the table top of workbench is provided with cutting agency assembly, stannum pot assembly, wicking machinery
Hands assembly and water tank, the table top of workbench is additionally provided with get the raw materials ready platform assembly and mechanical arm assembly of getting the raw materials ready;
Described mechanical arm assembly of getting the raw materials ready, is used for capturing in cutting agency assembly arranged in column wicking element also
It is transferred to get the raw materials ready in platform assembly;
Described platform assembly of getting the raw materials ready includes a pair for the clamping being clamped in arranged in column wicking elements on either side
Part, connects between two holders and has the elastomeric element for straining two holders, and the two ends of two holders are all provided with
It is equipped with for placing wicking element at mechanical arm assembly of getting the raw materials ready and capturing wicking element at wicking mechanical arm assembly
The stretching mechanism of Shi Zhangkai clamp assemblies.
Preferably, described platform assembly of getting the raw materials ready also includes that bracing frame of getting the raw materials ready, a pair described holder pass through
Sliding track mechanism is arranged on gets the raw materials ready on bracing frame, and the two ends of each holder are provided with bearing part, and described opens
Opening mechanism includes opening cylinder, and open the cylinder rod end of cylinder being fixedly connected with head is opening of angular shape
Part, described in open part and open described folder for inserting between this two bearings part to holder wherein one end
Gripping member.
Preferably, described cutting agency assembly face on the basis of the table top of workbench, the peace of the inclined that dips down
Being contained on the table top of described workbench, cutting agency assembly includes blanking material road, and with blanking material road
The blanking loose slot that end is articulated and connected, is embedded with one and is supported on the support below blanking loose slot in workbench
Detent mechanism, described supporting and positioning mechanism be used for driving blanking loose slot position in the horizontal direction and with blanking material
The direction of road conllinear is changed between placing.
Preferably, described supporting and positioning mechanism includes supporting positioning cylinder, and is arranged on support location gas
Second bearing part of the cylinder rod end of cylinder, the second bearing part withstands on the lower surface of blanking loose slot.
Preferably, described blanking loose slot be provided above cover piece, the side of blanking loose slot is arranged
Having the cover plate connecting cover piece to drive cylinder, cover plate drives cylinder to be used for driving cover piece closing blanking activity
Groove and opening switches between blanking loose slot.
Preferably, described stannum pot assembly includes that stannum pot, stannum pot include the first solder bath being arranged side by side
Portion, flux bath portion and the second solder bath portion, the top in the first solder bath portion and the second solder bath portion is respectively provided with
Having tin scraping bar and be fixed on the tin scraper of tin scraping boom end, described tin scraping bar connects to be had for driving tin scraping
Bar in the vertical direction moves A axle drive mechanism, and described A axle drive mechanism connects to be had for driving A axle
Drive mechanism is arranged at the B axle drive mechanism vertically moved along stannum pot, the longitudinal end of described stannum pot
Have the oxidized scolding tin of undertaking connects molten tin bath.
Preferably, described mechanical arm assembly is got the raw materials ready and wicking mechanical arm assembly is provided with for capturing wicking
The adsorbing mechanism of element.
Preferably, described adsorbing mechanism includes magnet assembly, for isolating magnet assembly and wicking element
Magnet separate slot, and the adsorption support of fixing magnet separate slot, adsorption support is provided with and connects for magnet assembly
Touch at the bottom of magnet separate slot inner side slot and drive cylinder away from the magnet at the bottom of magnet separate slot inner side slot.
Preferably, described wicking mechanical arm assembly also includes Z axis drive mechanism, Y-axis drive mechanism and X
Axle drive mechanism, described adsorbing mechanism is arranged in Z axis drive mechanism, and Z axis drive mechanism is used for driving suction
Random structure swings around the connecting shaft of adsorbing mechanism with Z axis drive mechanism;Described Z axis drive mechanism is installed
In Y-axis drive mechanism, Y-axis drive mechanism is used for driving Z axis drive mechanism in the vertical direction to move;
Described Y-axis drive mechanism is arranged in X-axis drive mechanism, and X-axis drive mechanism is used for driving Y-axis to drive
Mechanism moves in the horizontal direction.
Owing to have employed technique scheme, the invention has the beneficial effects as follows:
The Full-automatic tin-immersion machine of the present invention, is provided by platform of getting the raw materials ready, it is possible to will filter with network before wicking
The wicking element proper alignment of ripple device and network transformer similar structures, is then grabbed by wicking mechanical arm assembly
Take and carry out wicking, disposable wicking that multiple wicking elements are carried out, wicking efficiency height can be realized;And in leaching
When stannum mechanical arm assembly captures (or absorption) wicking element, can be by the holder on platform of getting the raw materials ready to wicking
Element clamps, after wicking mechanical arm assembly has been completely fixed wicking element, then releasable clamps, so
The wicking operation that rear wicking is follow-up so that wicking element arrangements is neat, the pin wicking degree of depth is consistent, wicking matter
Measure higher.
Accompanying drawing explanation
Fig. 1 is the Full-automatic tin-immersion machine structural representation of the present invention.
Fig. 2 is the cutting agency modular construction schematic diagram of the present invention.
Fig. 3 is the cutting agency assembly partial structurtes schematic diagram of the present invention.
Fig. 4 is the cutting agency assembly blanking state front view of the present invention.
Fig. 5 is that the cutting agency assembly of the present invention is got the raw materials ready state front view.
Fig. 6 is the fragmentary front view of getting the raw materials ready of the Full-automatic tin-immersion machine of the present invention.
Fig. 7 is the mechanical hand modular construction schematic diagram of getting the raw materials ready of the present invention.
Fig. 8 is the platform assembly structural representation of getting the raw materials ready of the present invention.
Fig. 9 is the wicking fragmentary front view of the Full-automatic tin-immersion machine of the present invention.
Figure 10 is the stannum pot modular construction schematic diagram of the present invention.
Labelling in figure: 1-cabinet, 11-workbench, 2-cutting agency assembly, 21-cutting agency, 22-blanking
Material road, 23-blanking loose slot, 231-spacing preiection portion, 24-cover piece, 25-cover plate drives cylinder, 26-
Supporting positioning cylinder, 27-the second bearing part, 28-positive stop lug boss, 3-gets the raw materials ready platform assembly, 31-holder,
32-bearing part, 33-opens part, and 34-opens cylinder, 35-sliding track mechanism, and 36-gets the raw materials ready bracing frame, and 4-gets the raw materials ready
Mechanical arm assembly, 5-stannum pot assembly, 51-stannum pot, 511-the first solder bath portion, 512-flux bath portion,
513-the second solder bath portion, 52-meets molten tin bath, 53-tin scraper, 54-tin scraping bar, 55-A axle drive mechanism, 56-B
Axle drive mechanism, 6-wicking mechanical arm assembly, 61-X axle drive mechanism, 62-Y axle drive mechanism, 63-Z
Axle drive mechanism, 7-water tank, 8-wicking element, 9-adsorbing mechanism, 91-adsorption support, 92-magnet drives gas
Cylinder, 93-magnet assembly, 94-magnet separate slot.
Detailed description of the invention
With reference to Fig. 1, the Full-automatic tin-immersion machine being applied to network filter, network transformer of the present invention, can fit
Electronic component for network filter, network transformer, and analog structure.Full-automatic tin-immersion machine includes
Cabinet 1, cabinet 1 is provided with a workbench 11, the table top of workbench 11 is provided with cutting agency assembly
2, stannum pot assembly 5, wicking mechanical arm assembly 6 and water tank 7.
With reference to Fig. 2-5, cutting agency assembly 2 is face on the basis of the table top of workbench 11, and dip down inclined
Being arranged on the table top of described workbench 11, cutting agency assembly 2 includes blanking material road 22, blanking material
The upper end in road 22 connects cutting agency 21, for containing the electronics such as network filter or network transformer
The releasing successively one by one of electronic component in the material pipe of element, is then flowed in blanking material road 22.
The blanking loose slot 23 that the end in blanking material road 22 is articulated and connected, is embedded with a support in workbench 11
Supporting and positioning mechanism below blanking loose slot 23, described supporting and positioning mechanism is used for driving blanking loose slot
23 in the horizontal direction position and and blanking material road 22 conllinear direction place between change.When needs enter
During row blanking, supporting and positioning mechanism can be gone downwards to the position of blanking loose slot 23 and blanking material road 22 conllinear,
So wicking element 8 in blanking material road 22 rests against gravity and flows in blanking loose slot 23 smoothly,
After blanking loose slot 23 is filled, supporting and positioning mechanism can be driven again to be up to blanking loose slot 23 and to be in
The state of horizontal direction, such blanking just stopped, thus the electronic component being in level is convenient
Transfer.
Specifically, supporting and positioning mechanism includes supporting positioning cylinder 26, and is arranged on support positioning cylinder 26
The second bearing part 27 of cylinder rod end, the second bearing part 27 withstands on the lower surface of blanking loose slot 23.?
Support positioning cylinder 26 is contacted with blanking loose slot 23 by the second bearing part 27, so supports positioning cylinder
Blanking loose slot 23 jack-up can be supported positioning cylinder 26 and drives when driving the second bearing part 27 up by 26
When dynamic second bearing part 27 is descending, blanking loose slot 23 can follow the second bearing part 27 descending.By
Bearing is installed in the cylinder rod end supporting positioning cylinder 26 so that blanking loose slot 23 and the second bearing part 27
Between formed rolling friction, drive blanking loose slot 23 swing time, friction can be effectively reduced, resistance is less,
Swing more smooth and easy.
During so that blanking loose slot 23 swings to horizontal level, it is possible to position more accurately, workbench
Being provided with a positive stop lug boss 28 on the table top of 11, the movable end of blanking loose slot 23 arranges stop bosses
231, fit with positive stop lug boss 28 when blanking loose slot 23 swings to spacing preiection portion 231, and limited
Boss 28 limits and continues to swing, and now blanking loose slot 23 is exactly in horizontal level, and top is by spacing
Boss 28 limits, and lower section is withstood by supporting positioning cylinder 26, and blanking loose slot 23 can be accurately positioned in
Horizontal level.
Blanking loose slot 23 be provided above cover piece 24, the side of blanking loose slot 23 is provided with connection
The cover plate of cover piece 24 drives cylinder 25, and cover plate drives cylinder 25 to be used for driving cover piece 24 under closing
Material loose slot 23 and opening switches between blanking loose slot 23.When blanking loose slot 23 is carrying out blanking
Time, need to drive cylinder 25 to drive cover piece 24 to be covered by blanking loose slot 23 by cover plate, prevent wicking
Element 8 departs from blanking loose slot 23 when flowing into blanking loose slot 23.Then after blanking completes, blanking activity
When groove 23 is in level, drive cylinder 25 to open cover piece 24 by cover plate, wicking unit can be carried out
Part 8 shifts.
With reference to Fig. 6-8, the table top of workbench 11 is additionally provided with get the raw materials ready platform assembly 3 and mechanical hand group of getting the raw materials ready
Part 4.
Get the raw materials ready mechanical arm assembly 4 for capturing in cutting agency assembly 2 arranged in column wicking element 8 and turning
Move to get the raw materials ready in platform assembly 3.Specifically, mechanical arm assembly 4 of getting the raw materials ready has for capturing wicking element 8
Adsorbing mechanism 9.Adsorbing mechanism 9 includes magnet assembly 93, is used for isolating magnet assembly 93 and wicking element
The magnet separate slot 94 of 8, and the adsorption support 91 of fixing magnet separate slot 94, adsorption support 91 is provided with
Contact at the bottom of magnet separate slot 94 inner side slot and away from the magnetic at the bottom of magnet separate slot 94 inner side slot for magnet assembly 93
Body drives cylinder 92.When needs capture wicking element 8, magnet separate slot 94 is moved to wicking element 8
Upper surface, then will drive cylinder 92 to drive magnet assembly 93 to contact magnet separate slot 94 inner side slot by magnet
During the end, wicking element 8 can be adsorbed onto bottom magnet separate slot 94 by magnetic action.Adsorbing mechanism 9 is even
It is connected to horizontal and vertically movable drive mechanism, can be realized wicking element 8 by mobile adsorbing mechanism 9
Movement.
Platform assembly 3 of getting the raw materials ready includes a pair for the holder being clamped in arranged in column wicking element 8 both sides
31, connect between two holders 31 and have the elastomeric element (not shown) for straining two holders 31, two folders
The two ends of gripping member 31 are provided with for placing wicking element 8 and at soldering machine at mechanical arm assembly 4 of getting the raw materials ready
Tool hands assembly 6 opens the stretching mechanism of clamp assemblies when capturing wicking element 8.Can will be pressed from both sides by stretching mechanism
Gripping member 31 is opened, and two clampings put into by the wicking element 8 then adsorbed by mechanical arm assembly 4 of getting the raw materials ready
Between part 31, unclamp stretching mechanism and can realize the proper alignment to wicking element 8, and clamp.The present invention
Wicking mechanical arm assembly 6 be also equipped with adsorbing mechanism 9 described above, the suction of wicking mechanical arm assembly 6
Random structure 9 wicking element 8 is adsorbed fixing after, then by stretching mechanism, holder 31 is being opened, leaching
Wicking element 8 can be moved away by stannum mechanical arm assembly 6.So, wicking mechanical arm assembly 6 it is fixed on
Wicking element 8 on adsorbing mechanism 9 arranges more neat, and adsorbs tighter, contributes to follow-up leaching
Stannum operation, wicking quality is higher.
Further, so that stretching mechanism is easier to open holder 31, platform assembly 3 of getting the raw materials ready also wraps
Including bracing frame 36 of getting the raw materials ready, described a pair holder 31 is arranged on, by sliding track mechanism 35, bracing frame 36 of getting the raw materials ready
On, the two ends of each holder 31 are provided with bearing part 32, and described stretching mechanism includes opening cylinder
34, open the cylinder rod end of cylinder 34 be fixedly connected with head be angular shape open part 33, described
Open part 33 and open described clamping for inserting between this two bearings part 32 to holder 31 wherein one end
Part 31.Two holders 31 being close together, by opening cylinder 34 tightly under the effect of elastomeric element
Driving is opened part 33 and is inserted between the bearing part 32 of holder 31 end, can overcome elastomeric element
Elastic force, and holder 31 is opened;Two holders 31 are exited when driving air cylinder driven to open part 33
Bearing part 32 between time, holder 31 can be returned to again tightly to draw close under the effect of elastomeric element
State.And holder 31 is to be arranged on by sliding track mechanism 35 to get the raw materials ready on bracing frame 36 so that holder
31 when opening and reply resistance less, run run more smooth and easy.And open part 33 and open clamping
Part 31, is also to be completed by bearing part 32, is realized by rolling friction, frictional force is little, runs also
The most smooth and easy.
With reference to Fig. 9, Figure 10, stannum pot assembly 5 includes what stannum pot 51, stannum pot 51 included being arranged side by side
First solder bath portion 511, flux bath portion 512 and the second solder bath portion 513, the first solder bath portion 511
It is provided with tin scraping bar 54 with the top in the second solder bath portion 513 and is fixed on scraping of tin scraping bar 54 end
Sheet tin 53, described tin scraping bar 54 connects to have and drives for driving tin scraping bar 54 in the vertical direction to move A axle
Motivation structure 55, described A axle drive mechanism 55 connects to be had for driving A axle drive mechanism 55 along stannum
The B axle drive mechanism 56 that pot 51 vertically moves, the longitudinal end of described stannum pot 51 is provided with undertaking
Oxidized scolding tin connect molten tin bath 52.
Wicking mechanical arm assembly 6 also includes that Z axis drive mechanism 63, Y-axis drive mechanism 62 and X-axis drive
Mechanism 61, described adsorbing mechanism 9 is arranged in Z axis drive mechanism 63, and Z axis drive mechanism 63 is used for driving
Dynamic adsorbing mechanism 9 swings around the connecting shaft of adsorbing mechanism 9 with Z axis drive mechanism 63;Described Z axis
Drive mechanism 63 is arranged in Y-axis drive mechanism 62, and Y-axis drive mechanism 62 is used for driving Z axis to drive
Mechanism 63 in the vertical direction moves;Described Y-axis drive mechanism 62 is arranged on X-axis drive mechanism 61
On, X-axis drive mechanism 61 is used for driving Y-axis drive mechanism 62 to move in the horizontal direction.
X-axis drive mechanism 61 by wicking mechanical arm assembly 6 can drive the suction of wicking mechanical arm assembly 6
Random structure 9 moves to get the raw materials ready the top of platform assembly 3, then can drive suction by Y-axis drive mechanism 62
The descending absorption of random structure 9 is got the raw materials ready the wicking element 8 in platform assembly 3, after fixing, by platform of getting the raw materials ready
The stretching mechanism of assembly 3 opens holder 31, up by Y-axis drive mechanism 62 the most again, then X
Axle drive mechanism 61 translates, and the wicking element 8 adsorbed by adsorbing mechanism 9 runs to flux bath portion 512
Top, descending, soak scaling powder, up, move to the top in the first solder bath portion 511, driven by Z axis
Motivation structure 63 drives adsorbing mechanism 9 to tilt certain angle, descending so that the side pin of wicking element 8
Immerse in scolding tin, complete the wicking of side pin, up, move to the top in the second solder bath portion 513,
Adsorbing mechanism 9 is driven to tilt certain angle to opposite side by Z axis drive mechanism 63 again, descending so that
The opposite side pin of wicking element 8 immerses in scolding tin, completes the wicking to opposite side pin.When wicking element 8
Both sides pin all complete wicking after, then moving to above water tank 7, the magnet group in adsorbing mechanism 9
Part 93 departs from the bottom of absorption separate slot, and wicking element 8 is because losing magnetic force, and automatically falls in water tank 7,
Complete the automatic wicking of wicking element 8.
Owing to scolding tin exposes in atmosphere, easily aoxidize, therefore drive tin scraping bar by A axle drive mechanism 55
54 and tin scraper 53 up-downgoing, drive tin scraping bar 54 and tin scraper 53 flat by B axle drive mechanism 56
Move, can be by tin scraper 53 by the surface quilt in the first solder bath portion 511 and the second solder bath portion 513
The scolding tin of oxidation scrape be positioned at stannum pot 51 end connect in molten tin bath 52, reclaim.