A kind of modularization efficient constant-temperature energy-saving steam engine system
Technical field
The present invention relates to a kind of steam engines to belong to more particularly, to a kind of energy-efficient high-temperature steam machine system of modularization
By the steam generating device field of the energy of combustion gas height is efficiently produced especially by combustion gas on the basis of energy-efficient
Warm high-pressure water vapor.
Background technology
Currently, the energy that well known steam engine uses has coal, combustion gas, electricity and solar energy, the steam boiler of the energy is made with coal,
Due to generate a large amount of exhaust emission environment, while Energy Efficiency Ratio is low, has been in and has been phased out.Electricity is a kind of clean energy resource,
But the Initial energy source of electricity is generated largely still using the coal of firepower, and the thermal efficiency of electricity and cost all determine to carry energetically
It advocates.Solar energy is a kind of most environmentally friendly energy, but is applied at present in steam engine field, and current solar energy heat utilization field is limited by
Technology restriction, also can not popularization application.
Comparatively, the energy using combustion gas as steam engine, high combustion efficiency, the tail gas of generation is also few, be it is a kind of not
Two selection.Although having there is the steam engine using combustion gas as the energy using currently on the market, also there is corresponding patent document.
But it is all ideal not to the utmost, it is primarily present following problem:First heat exchange efficiency is not high, and the heat of fuel gas buring does not obtain abundant profit
With no matter using " water packet fire " or " fiery Bao Shui " all to exist, extreme misery contact area is small, and hot gas is short in the combustion road time and can not fill
Divide heat exchange;Second go out steam speed it is slow, and the temperature of steam is unstable;The water content of third steam is uncontrollable;4th system
Dilatation is inconvenient.
Invention content
Insufficient existing for existing product in order to overcome, the present invention provides a kind of modularization efficient constant-temperature energy-saving steam engine system
Each main function components of composition steam engine are designed as function module relatively independent one by one by system, this system, and each module can
With very convenient according to system scale flexible organization dilatation;Heat exchange efficiency is increased substantially using the heat exchanging body of novelty original creation;It is logical
It crosses independent hot collecting function module and Hot swapping heat exchange promotes steam and goes out vapour speed, ensure the stable and consistent of vapor (steam) temperature
Property;Using newest sensor technology and Controlled by micro computer technology, the arbitrary parameters for setting steam, system is according to preset
Parameter is run.
The technical solution adopted by the present invention to solve the technical problems is:A kind of modularization efficient constant-temperature energy-saving steam engine system
System, which includes combustion chamber, steam generation chamber, waste heat collector, six big portion of preheating chamber, air intake device and intelligent controller
Part and water inlet, venthole, air inlet, sewage draining exit and exhaust outlet;Water inlet is connected with the preheating water tank of preheating chamber, goes out vapour
It is connected at the top of mouth and the steam chest of steam generation chamber, air inlet is connected with the air inlet pipe of combustion chamber, sewage draining exit and steam generation chamber
Steam chest bottom be connected, exhaust outlet is communicated with the tuyere tube of air intake device;The combustion chamber, steam generation chamber, waste heat set
Device, preheating chamber, air intake device and smart controller system are installed in rack, the combustion chamber, steam generation chamber, waste heat collection
Clutch, preheating chamber and air intake device are arranged in order from the bottom up;Six big components collectively form a minimum system, each component
All it is a mutually independent function module, the system for constituting a bigger by increasing function module;External water is from water inlet
Mouth enters preheating water tank, and first time heat exchange is carried out in preheating water tank, realizes and heats up to the first time of water, the water after heating
Under the control of intelligent controller, timesharing is injected into the deputy tank of steam generation chamber step by step, and is completed in deputy tank
Secondary Hot swapping, to realize that second of heating to water, the high-temperature-hot-water for being replaced out are flowed into the steaming of steam generation chamber
In vapour case, third time heat exchange is carried out with the heat exchange section of jurisdiction of several pieces high temperature in steam chest, realizes and heats up to the third time of water, formed
A large amount of high temperature and high pressure steam is exported by venthole, to complete primary energy-efficient water vapor process.
It can be understood that first time heat exchange of the invention and second of heat are set from the water vapor process of the present invention
It changes, is a kind of water heating of zero energy consumption, all thermal energy are recycled both from the waste heat of third time heat exchange;Third time heat
Exchange is several pieces heat exchange sections of jurisdiction of combustion gas in a combustion chamber in combustion heating steam chest, the heat exchange section of jurisdiction of high temperature with flow into steam chest
In high-temperature-hot-water carry out the quick heat exchange type of large area into a large amount of high-temperature steam, the pipeline in heat transfer process in heat exchange section of jurisdiction
Waste heat enters preheating chamber by waste heat collector, and first time heat exchange is used in preheating chamber, and exchange heat section of jurisdiction itself and steaming
The waste heat of vapour case is used for second of Hot swapping.This substep heating is brought the advantage that especially with Hot swapping vaporization:The
The water entered in steam chest in one present invention is a kind of high-temperature-hot-water, is totally different from general high-temperature fuel gas steam engine in vaporium
Tap water be directly entered vaporization, the vaporization being directly entered also different from the warm water recycled using general flue.It is steamed because entering
In vapour case is high-temperature-hot-water, has the advantage that out that vapor (steam) velocity is efficient soon, and the temperature of steam is constant, and heat utilization efficiency is substantially
Degree is promoted.Simultaneously because intelligent controller is according to preset parameter, and the temperature, pressure, water content etc. for coming from sensor
Data can accurately control time interval and water that hot water enters steam generation chamber, to also accurately control the aqueous of steam
Amount and the temperature of steam and the quantity of steam of steam.
The deputy tank of the steam generation chamber is connected to steam chest by pipeline interlocking, there is several pieces heat exchange in the steam chest
Section of jurisdiction;The steam generation chamber further includes water inlet and detection mouth, and water inlet passes through pipeline and concatenation on the top of deputy tank
Solenoid valve in pipeline is connected with the water outlet of preheating water tank, and detection mouth is at the top of deputy tank, the cable of sensor and solenoid valve
It is connected on the corresponding interface of intelligent controller.The present invention is brought the advantage that using unique deputy tank:First uses
Deputy tank can utilize the related data of the sensor detection steam chest of intelligent controller, this data more direct than in steam chest
Detection is accurately more and reliable and stable more;Second deputy tank enters the transfer of steam chest as water, can utilize remaining
Heat, which reaches, promotes warm water to high-temperature-hot-water, the water temperature of the temperature of this high-temperature-hot-water in steam chest, in this way height every time
Warm water flows into the variation that steam chest just hardly brings vapor (steam) temperature in steam chest, if not using this technology, for example adopts
It is directly entered steam chest with the tap water of outside, then since a large amount of water at low temperature enters steam chest, this certainly will be will be greatly reduced
The vapor (steam) temperature at moment, vapor (steam) temperature would not be stablized, high or low;The pre- heat recovery technology of general flue is used for another example,
Water temperature is very limited raising, and such water enters steam chest can bring being greatly lowered for vapor (steam) temperature in the same old way.Therefore
What the present invention was brought is a kind of steam of constant temperature.
The heat exchange section of jurisdiction is a kind of integrally to forge and press composition, the metal with dog leg piping by two panels metal one-time
Piece, the dog leg piping in piece constitutes burning gallery, while forging the entire sheet metal after structure and possessing huge heat-transfer surface again as one
There are upper and lower ends in long-pending high efficient heat exchanging body, the heat exchange section of jurisdiction, and the upper end for the section of jurisdiction that exchanges heat is exposed at outside the top of steam chest and waste heat collection
The lower part of clutch communicates, and the lower end for the section of jurisdiction that exchanges heat is exposed at outside the bottom of steam chest to be communicated with combustion chamber.The heat exchange section of jurisdiction of the present invention
Both it is different from bending single tube heat exchanging body currently on the market, also different from swan-neck plus the heat exchanging body of some wings, no matter
It is that manufacturing process or heat transfer effect all cannot be mentioned in the same breath compared with the above two, tortuous fire tube in the market is one curved
Bent single tube heat exchange, and the heat exchange section of jurisdiction of the present invention is piece heat exchange, heat exchange area is the decades of times of single tube heat exchange.Thus it brings
The raising of heat exchange efficiency is apparent.And manufacturing process is also different, is essentially all using single seen in the former current the author
The heat exchange section of jurisdiction of pipe segmented welding, service life and the technique of an excellent suitability for press forming does not have comparativity.
The preheating chamber further includes heat exchanger tube and water outlet in preheating water tank, the water outlet preheating water tank top with
The water inlet of steam generation chamber is connected, and the heat exchanger tube is fixed in preheating water tank, is a kind of coil arrangement, the heat exchanger tube
Upper end is exposed at outside the top of preheating water tank and is communicated with air intake device, and the lower end of the heat exchanger tube is connected to waste heat collector.Using disk
Pipe absorbs waste heat, can to the greatest extent be utilized to waste heat, embodies better energy-saving effect.It is that simple single flue is inhaled
Receive what waste heat can not be compared.
For the waste heat collector between preheating chamber and steam generation chamber, which is several heat exchange sections of jurisdiction
Upper end outlet waste heat convergence set together enter preheating chamber preheating water tank heat exchanger tube;The waste heat collector is one
Device of the kind with flat broadening formation.The utilization rate of waste heat can be increased substantially using waste heat collector, convenient for preheating chamber
Waste heat recovery.It can be seen that the present invention realizes energy-efficient purpose, implementation is distributed combustion, corresponding to improve heat utilization efficiency
It is distributed fragment heat exchange, waste heat centralized recovery concentrates heat exchange.
The intelligent controller includes MCU mainboards, waterway electromagnetic valve, electromagnetic valve of gas circuit, temperature sensor, level sensor
Device, pressure sensor, gas leakage detection sensor, multifunction push key, variable connector and display screen, waterway electromagnetic valve are serially connected in
On the pipeline of the water outlet of preheating water tank, electromagnetic valve of gas circuit is serially connected in air inlet pipeline, integrated temperature, water level, pressure
Sensor is placed in sensor interface, variable connector control igniting, air intake device quick slow rotation, the control line of solenoid valve
The signal cable of cable and sensor is all connected on the corresponding port of intelligent controller.Display screen can show each functional component
Working condition, the data of each sensor, each parameter of display setting.
The combustion chamber include into gas header pipe, into the left branch pipe of combustion gas, into the right branch pipe of combustion gas, left burner, right burner
And gas control valve, described to be both connected on gas header pipe into the left branch pipe of combustion gas and into the right branch pipe of combustion gas, the combustion gas is adjusted
Valve is mounted on gas header pipe;The left burner is connected on the left branch pipe of combustion gas, is provided on the left burner several
Left burner noz(zle) is both provided with several left spray orifices on each left burner noz(zle);The right burner is connected into the combustion gas right side
On branch pipe, it is provided with several right burner noz(zle)s on the right burner, several right sprays are both provided on each right burner noz(zle)
Hole.According to demand into electromagnetic valve of gas circuit is concatenated on fuel gas pipeline, there is intelligent controller to control the switch of each way solenoid valve, to
The quantity of switch burning Spray mouths.The burner noz(zle) uses the lower end pair of one-to-one or many-to-one form and heat exchange section of jurisdiction
It answers.That is a burner noz(zle) can correspond to the lower end of a heat exchange section of jurisdiction, can also one heat exchange section of jurisdiction of multiple burner noz(zle)s correspondences
Lower end.The lower end of heat exchange section of jurisdiction is exactly the flare hot gas inlet port of burner noz(zle).
The outer layer of the steam chest, preheating water tank and deputy tank has the insulating layer of high temperature-proof, further wherein steam
The interior outside of case and deputy tank can apply heat safe thermal insulation coatings.
The invention has the advantages that significantly promoting the heat utilization efficiency of the fuel gas buring of gas steam engine, steam outlet
Fast and stable is efficient, can export constant-temperature high-pressure steam, modularized design, and System Expansion is flexible and convenient.It is a kind of both energy saving, has
The steam engine system of Efficient high-temperature pressure resistance.
Description of the drawings
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the configuration diagram of the present invention.
Fig. 2 is the schematic diagram of steam generation chamber.
Fig. 3 is the structural schematic diagram of heat exchange section of jurisdiction.
Fig. 4 is preheating chamber schematic diagram.
101. combustion chamber in figure, 102. steam generation chambers, 103. waste heat collectors, 104. preheating chambers, 105. air intake devices,
106. intelligent controller, 201. air inlets, 202. sewage draining exits, 203. ventholes, 204. water inlets, 205. exhaust outlets, 210. steam
Vapour case, 211. deputy tanks, 212. heat exchange sections of jurisdiction, 213. detection mouths, 214. water inlets, pipeline in 215., 216. metal full wafers,
220. preheating water tanks, 221. heat exchange coils, 222. water outlets, 230. waterway electromagnetic valves, 231. electromagnetic valve of gas circuit, 232. burning Spray
Mouth, 233. cables, 234.MCU mainboards.
Specific implementation mode
In Fig. 1, it is apparent that the minimum system of the present invention, there is six functions module in rack, from lower past
On combustion chamber (101), steam generation chamber (102), waste heat collector (103), preheating chamber (104), air intake device are installed successively
(105), the corresponding controlling cable of intelligent controller (106) is connected in remaining five component.System external there are five interface,
It is the air inlet (201) being connected to combustion chamber (101), the venthole (203) being connected to steam generation chamber (102) and blowdown respectively
Mouth (202), the water inlet (204) being connected to preheating chamber (104), the exhaust outlet (205) being connected to air intake device (105).Air inlet
Mouth (201) connects combustion gas by pipeline, and water inlet (204) is connected to tap water, and venthole (203), which is connected to, needs setting for steam
Shi Shang, exhaust outlet (205) are connected to exhaust emissions.
Show that the inside structure schematic diagram of steam generation chamber (102), a steam generation chamber (102) include interior in fig. 2
Steam chest (210), deputy tank (211) and several pieces heat exchanger tube pieces (212) in portion, all there are two ports for every heat exchange section of jurisdiction (212)
Upper port (217) and lower port (218).Fig. 3 is the schematic top plan view of heat exchange section of jurisdiction (212), and a piece of heat exchange section of jurisdiction (212) has two
Piece metal forging one-pass molding, there are one the pipe passage (215) being bent and sheet metal (216), sheet metals for heat exchange section of jurisdiction (212)
(216) and pipe passage (215) is an entirety.Fig. 4 is the internal structure schematic diagram of the preheating chamber (104) of the present invention, including
One preheating water tank (220), a heat exchange coil (221) and a water outlet (222), the water outlet (222) by pipeline and
Waterway electromagnetic valve (230) is connected with the water inlet (214) of steam generation chamber (102).
The operation principle description of the present invention:Combustion gas is by gas pipeline, into air inlet (201) and electromagnetic valve of gas circuit
(231), air inlet is lighted a fire to combustion chamber (101), is burnt in combustion chamber (101), and combustion chamber (101) have multiple burning Spray mouths (232),
The quantity of burning Spray mouths (232) and the quantity of the heat exchange section of jurisdiction (212) of steam generation chamber (102) can be one-to-one, can also be multipair
One, i.e., the burner noz(zle) (232) of one combustion chamber (101) can correspond to heat exchange section of jurisdiction (212), can also multiple burner noz(zle)s
(232) corresponding heat exchange section of jurisdiction (212).Water is entered preheating chamber (104) by external water by water inlet (204) simultaneously
In preheating water tank (220), after the water in preheating water tank (220) carries out first time heat exchange heating, intelligent controller (106) foundation
The sensing data detected notes the warm water in preheating water tank (220) by controlling waterway electromagnetic valve (230) timesharing substep ground
Enter into the deputy tank (211) of vaporium (102), the warm water newly injected every time is all originally in deputy tank (211)
In high-temperature-hot-water displacement indentation steam chest (210), second of displacement heat exchange, after high-temperature-hot-water enters steam chest (210), with steam
Several pieces heat exchange section of jurisdiction (212) in case (210) carry out heat exchange, generate a large amount of high-temperature steam.In the whole process, intelligence control
Device (106) processed can adjust the suction air volume of air intake device (105) according to the related data of sensor at any time, so as to adjust combustion chamber
(101) firepower of burning also accordingly brings the quantity of steam of steam and adjustment steam to go out stripping temperature.Intelligent controller (106)
By controlling the inflow of waterway electromagnetic valve (230), the water content of steam can also be adjusted at any time.
Here it is a primary complete water vapor processes of the invention.It can thus be seen that present invention difference and existing city
The difference of steam engine on field:First preheating mechanism is different, and the preheating of first time heat exchange of the invention is by one
A waste heat collector (103) set converges the pipeline waste heat from vaporium (102), carries out centralized preheating, second of use
It is the heat exchange mode of Hot swapping, is all the preheating of zero energy consumption twice, i.e., need not utilizes waste heat additionally in the consumption energy.Completely not
It is same as the reverse mechanism repeatedly preheated using flue.Second heat exchanging body in vaporium (102) is entirely different, and the present invention adopts
With the heat exchange section of jurisdiction (212) of original creation, heat exchange area is the decades of times of common heat exchanger tube, and the thermal efficiency thus brought improves, effect
Benefit is also obviously.The vaporization mode of third water is different, is exchanged heat using substep heating, Rapid replacement, reach a high temperature heat
Water vapor, to provide a kind of constant temperature steam.4th overall architecture is different, component function modularization, the connection between module
It is different, simultaneously because intelligent controller (106) controls each function module, steam can be adjusted at any time to easily realize
Amount, vapor (steam) temperature, steam water content, constant temperature steam etc..
In conclusion a kind of modularization efficient constant-temperature steam engine system utilizes changing for novelty original creation using modularized design
Heat exchanging body of the heat pipe piece as vaporium, heat exchange efficiency are high.Using waste heat centralized recovery technology and displacement heat transfer technology, fully carry
The utilization rate of heats of combustion energy, energy-saving effect are apparent.Using high-temperature-hot-water vaporisation techniques, it is fast not only to go out vapour speed, but also vaporizes
Temperature afterwards is stablized, and water content is constant.Using intelligent controller technology, whole system is accurately controlled, Automatic Control saves
Shi Shengli is again energy saving.
Furthermore, it is necessary to illustrate, the specific embodiment described in this specification, the shape of parts and components is named
Claiming etc. can be different, the diagram in legend be also it is schematical, described in this specification above content is only to this hair
Bright structure example explanation.The equivalence changes that structure, feature and principle described in all inventional ideas according to the present invention is done
Or simple change, it is included in the scope of protection of the invention patent.Those skilled in the art can be with
It makes various modifications or additions to the described embodiments or substitutes by a similar method, without departing from this hair
Bright structure or beyond the scope defined by this claim, is within the scope of protection of the invention.