CN103387924A - Heat-pump-assisted wine-brewing distillation automatic-control system with electric-heating wine steamer - Google Patents
Heat-pump-assisted wine-brewing distillation automatic-control system with electric-heating wine steamer Download PDFInfo
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- CN103387924A CN103387924A CN2013102779699A CN201310277969A CN103387924A CN 103387924 A CN103387924 A CN 103387924A CN 2013102779699 A CN2013102779699 A CN 2013102779699A CN 201310277969 A CN201310277969 A CN 201310277969A CN 103387924 A CN103387924 A CN 103387924A
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Abstract
The invention discloses a heat-pump-assisted wine-brewing distillation automatic-control system with an electric-heating wine steamer. The system comprises a water softener, a softened water tank, a heat-pump water heater unit, a hot water tank, a booster pump assembly, a wine steamer and a wine-steamer electric heating device; the softened water outlet of the water softener is connected with the softened water inlet of the softened water tank; the softened water outlet of the softened water tank is connected with the water inlet of the heat-pump water heater unit; the water outlet of the heat-pump water heater unit is connected with the water inlet of the hot water tank; the water outlet of the hot water tank is connected with the water inlet of the booster pump assembly; the water outlet of the booster pump assemble is connected with the hot-water supplying pipe orifice of the wine steamer; the wine-steamer electric heating device is disposed under the wine steamer; and the system also comprises a first water level sensor, a second water level sensor, a temperature sensor, a controller, a data memory and a host computer. The system is realized in automatic control by employing the water level sensors and the temperature sensor, and is capable of communicating with a remote host computer.
Description
Technical field
The present invention relates to a kind of heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system.
Background technology
White wine is of long standing and well established in China, and its history can be traced back to period in ancient times, and huge variation has all occurred in development its technique and output so far, and data presentation annual China white wine output in 2011 reaches 102.56 hundred million liters (amounting to 65 degree).China's white wine is of a great variety, and manufacture craft is different, but the making of various white wine all needs a large amount of heats.Existing alcoholic thermal source is the superheated vapour that coal firing boiler produces, and through heat distribution pipe network, is delivered to each alcoholic workshop, sends into heating wine retort bottom pot after pressure regulation.
Heat pump is a kind of with the device of the transfer of heat energy of low-temperature heat source to high temperature heat source.The low-temperature heat source that is generally used for thermal-pump unit is medium---air, river, seawater, the municipal effluent etc. around us, and the principle of work of heat pump is according to contrary carnot's working cycle work.Due to this principle of heat pump, can imitate highlyer, usually can reach 3~5, namely with the 1kW electric weight, can obtain the heat of 3~5kW.But due to the restriction of compressor capacity, the hot water top temperature that present heat-pump hot-water unit can provide is 90 ℃ of left and right (reaching as high as 95 ℃).
Need a large amount of superheated vapours to heat in white wine making processes, and traditional steam supply is completed by coal firing boiler, this certainly will bring the waste of environmental pollution and the energy.
Summary of the invention
The object of the present invention is to provide a kind of heat pump assist type wine rice steamer electrically heated wine brewing Distallation systm, this system adopts water level and temperature sensor to realize automatization control, and can communicate by letter with long-range upper computer.This heating system adopts clean energy electric power as thermal source, non-pollutant discharge in heat-processed; Adopt two thermal source step heating and energy saving system design of heat-pump hot-water unit and electric heater combination; The high temperature thermal pump water heater group that low-temperature heat source adopts, can realize energy-conservation because it has higher Energy Efficiency Ratio; High temperature heat source adopts electric heater, is directly installed on and is heated the object bottom, need not the delivery of steam link, has reduced transport loss, is convenient to simultaneously adopt modern control mode, reaches accurate temperature controlling, the processing requirement of science alcoholic.
In order to realize above purpose, technical scheme of the present invention is as follows:
Heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system, comprise water softener, softened water tank, heat-pump hot-water unit, hot well tank, topping-up pump assembly, wine rice steamer and wine rice steamer electric heater unit; The soft water outlet of water softener connects the soft water entrance of softened water tank, the soft water outlet of softened water tank connects the water-in of heat-pump hot-water unit, the water outlet of heat-pump hot-water unit connects the water-in of hot well tank, the water outlet of hot well tank connects the water-in of topping-up pump assembly, and the hot water that the water outlet of topping-up pump assembly connects the wine rice steamer feeds the mouth of pipe; Wine rice steamer electric heater unit is placed in wine rice steamer bottom; Also comprise the first water level sensor, the second water level sensor, temperature sensor, controller, data-carrier store and upper computer;
Wherein, the first water level sensor detects the elevation of water surface of hot well tank and the water level electrical signal is input to controller, and controller is controlled the start and stop of heat-pump hot-water unit according to this water level electrical signal;
The second water level sensor detects wine rice steamer elevation of water surface and the water level electrical signal is input to controller, and controller is controlled the start and stop of topping-up pump assembly according to this water level electrical signal;
Temperature sensor detects the temperature in the wine rice steamer and this temperature signal is input to controller, and controller is controlled the heating power of wine rice steamer electric heater unit according to this temperature signal;
Controller stores all data in data-carrier store into;
Controller is communicated by letter with upper computer by communication port.
Optimal technical scheme, described heat pump assist type electric boiler storing up heat heating wine brewing distillation automatic control system, also comprise RS485 communication module and RS485-232 port translation module; The communication port of controller connects the communication port of RS485 communication module, and the RS485 communication module is connected with the RS232 communication port of upper computer by RS485-232 port translation module.
Optimal technical scheme, described controller and data-carrier store adopt the PIC chip microcontroller.
Compare beneficial effect of the present invention with the prior art scheme: adopt water level and temperature sensor to realize automatization control, and can communicate by letter with long-range upper computer.This heating system adopts clean energy electric power as thermal source, non-pollutant discharge in heat-processed; Adopt two thermal source step heating and energy saving system design of heat-pump hot-water unit and electric heater combination; The high temperature thermal pump water heater group that low-temperature heat source adopts, can realize energy-conservation because it has higher Energy Efficiency Ratio; High temperature heat source adopts electric heater, is directly installed on and is heated the object bottom, need not the delivery of steam link, has reduced transport loss, is convenient to simultaneously adopt modern control mode, reaches accurate temperature controlling, the processing requirement of science alcoholic.
Description of drawings
Fig. 1 is heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system block diagram of the present invention;
Fig. 2 is control principle block diagram of the present invention.
Wherein, the 1st, the tap water supply pipe; The 2nd, water softener; The 3rd, softened water tank; The 4th, the heat-pump hot-water unit; The 5th, hot well tank; The 6th, increase the pump assembly; The 7th, the wine rice steamer; The 8th, wine rice steamer electric heater unit.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail.
The present invention takes full advantage of the energy-conservation and pollution-free advantage of high temperature thermal pump water heater group, and hot water heating to 70 ℃ to 95 ℃ of left and right, is then utilized electric heater unit to carry out second-heating to the high-temperature-hot-water from heat pump and directly produces the required steam of wine rice steamer distillation.Described heat-pump hot-water unit and wine rice steamer electric heater unit are all direct application to electric power, so the system non-pollutant discharge.Adopt for the first time heating unit of heat-pump hot-water unit as cold water, its Energy Efficiency Ratio is up to 3~5, and its energy-saving effect is apparent.
as shown in Figure 1, tap water supply pipe 1 enters water softener 2 by pipeline, water softener 2 is removed hardness components Ca2+, Mg2+, while preventing from heating, these ions are separated out the formation incrustation scale in water, then soft water enters softened water tank 3 by pipeline, soft water in softened water tank 3 enters heat pump water-heating machine group 4 after pressurizeing by water pump, soft water is heated to 90 ℃ in heat-pump hot-water unit 4, out hot water enters hot well tank 5 by pipeline from heat-pump hot-water unit 4, topping-up pump assembly 6 is sent to wine rice steamer 7 after with the hot water supercharging in hot well tank 5, wine rice steamer electric heater unit 8 with hot water heating to the saturation steam under certain pressure, steam directly heats the materials such as vinasse in wine rice steamer 7.
Automatically control section comprises the first water level sensor, the second water level sensor, temperature sensor, controller, data-carrier store and upper computer;
Wherein, the first water level sensor detects the elevation of water surface of hot well tank and the water level electrical signal is input to controller, and controller is controlled the start and stop of heat-pump hot-water unit according to this water level electrical signal; The second water level sensor detects wine rice steamer elevation of water surface and the water level electrical signal is input to controller, and controller is controlled the start and stop of topping-up pump assembly according to this water level electrical signal; Temperature sensor detects the temperature in the wine rice steamer and this temperature signal is input to controller, and controller is controlled the heating power of wine rice steamer electric heater unit according to this temperature signal; Controller stores all data in data-carrier store into; The communication port of controller connects the communication port of RS485 communication module, and the RS485 communication module is connected with the RS232 communication port of upper computer by RS485-232 port translation module.Its middle controller and data-carrier store adopt the pic16 chip microcontroller; Upper computer adopts desktop computer commonly used.
Claims (4)
1. heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system, is characterized in that, comprises water softener, softened water tank, heat-pump hot-water unit, hot well tank, topping-up pump assembly, wine rice steamer and wine rice steamer electric heater unit; The soft water outlet of water softener connects the soft water entrance of softened water tank, the soft water outlet of softened water tank connects the water-in of heat-pump hot-water unit, the water outlet of heat-pump hot-water unit connects the water-in of hot well tank, the water outlet of hot well tank connects the water-in of topping-up pump assembly, and the hot water that the water outlet of topping-up pump assembly connects the wine rice steamer feeds the mouth of pipe; Wine rice steamer electric heater unit is placed in wine rice steamer bottom; Also comprise the first water level sensor, the second water level sensor, temperature sensor, controller, data-carrier store and upper computer;
Wherein, the first water level sensor detects the elevation of water surface of hot well tank and the water level electrical signal is input to controller, and controller is controlled the start and stop of heat-pump hot-water unit according to this water level electrical signal;
The second water level sensor detects wine rice steamer elevation of water surface and the water level electrical signal is input to controller, and controller is controlled the start and stop of topping-up pump assembly according to this water level electrical signal;
Temperature sensor detects the temperature in the wine rice steamer and this temperature signal is input to controller, and controller is controlled the heating power of wine rice steamer electric heater unit according to this temperature signal;
Controller stores all data in data-carrier store into;
Controller is communicated by letter with upper computer by communication port.
2. heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system according to claim 1, is characterized in that, comprises RS485 communication module and RS485-232 port translation module;
The communication port of controller connects the communication port of RS485 communication module, and the RS485 communication module is connected with the RS232 communication port of upper computer by RS485-232 port translation module.
3. heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system according to claim 1, is characterized in that, described controller and data-carrier store adopt the PIC chip microcontroller.
4. heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system according to claim 2, is characterized in that, described controller and data-carrier store adopt the PIC chip microcontroller.
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CN2013102779699A CN103387924A (en) | 2013-07-02 | 2013-07-02 | Heat-pump-assisted wine-brewing distillation automatic-control system with electric-heating wine steamer |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105955345A (en) * | 2016-04-25 | 2016-09-21 | 四川理工学院 | Liquor distillation temperature control system |
CN110388971A (en) * | 2019-07-23 | 2019-10-29 | 天津丰逸科技有限公司 | A kind of liquid level sensing device of beer brewing machine |
-
2013
- 2013-07-02 CN CN2013102779699A patent/CN103387924A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105955345A (en) * | 2016-04-25 | 2016-09-21 | 四川理工学院 | Liquor distillation temperature control system |
CN105955345B (en) * | 2016-04-25 | 2018-03-23 | 四川理工学院 | A kind of white liquor distilling temperature control system |
CN110388971A (en) * | 2019-07-23 | 2019-10-29 | 天津丰逸科技有限公司 | A kind of liquid level sensing device of beer brewing machine |
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Application publication date: 20131113 |