CN203033976U - Heat pump-assisted wine retort electric heating brewing distillation automatic control system - Google Patents
Heat pump-assisted wine retort electric heating brewing distillation automatic control system Download PDFInfo
- Publication number
- CN203033976U CN203033976U CN2012206950625U CN201220695062U CN203033976U CN 203033976 U CN203033976 U CN 203033976U CN 2012206950625 U CN2012206950625 U CN 2012206950625U CN 201220695062 U CN201220695062 U CN 201220695062U CN 203033976 U CN203033976 U CN 203033976U
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- rice steamer
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- 238000004821 distillation Methods 0.000 title claims abstract description 11
- 238000005485 electric heating Methods 0.000 title abstract 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 108
- 238000004891 communication Methods 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 241000209094 Oryza Species 0.000 claims description 36
- 235000007164 Oryza sativa Nutrition 0.000 claims description 36
- 235000009566 rice Nutrition 0.000 claims description 36
- 239000000969 carrier Substances 0.000 claims description 10
- 239000008234 soft water Substances 0.000 claims description 9
- 238000004134 energy conservation Methods 0.000 description 3
- 239000003344 environmental pollutant Substances 0.000 description 3
- 231100000719 pollutant Toxicity 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a heat pump-assisted wine retort electric heating brewing distillation automatic control system which comprises a water softener, a softened water tank, a heat pumpwater heating unit, a hot water tank, a booster pump component, a wine retort and a wine retort electric heating device. A softened water outlet of the water softener is connected with a softened water inlet of the softened water tank. A softened water outlet of the softened water tank is connected with a water inlet of the heat pump water heating unit. A water outlet of the heat pump water heating unit is connected with a water inlet of the hot water tank. A water outlet of the hot water tank is connected with a water inlet of the booster pump component. A water outlet of the booster pump component is connected with a hot water feed pipe inlet of the wine retort. The wine retort electric heating device is disposed at the bottom of the wine retort. The automatic control system further comprises a first water lever senor, a second water level sensor, a temperature sensor, a controller, a data storage and an upper computer. By the water lever sensors and the temperature sensor, automatic control is achieved, and remote communication with the upper computer is achieved.
Description
Technical field
The utility model relates to a kind of heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system.
Background technology
Liquor is of long standing and well established in China, and its history can be traced back to period in ancient times, and huge variation has all taken place in development its technology and output so far, and data presentation annual China in 2011 liquor output reaches 102.56 hundred million liters (amounting to 65 degree).China's liquor is of a great variety, and manufacture craft has nothing in common with each other, but the making of various liquor all needs a large amount of heats.Now wine thermal source processed is the superheated vapour that coal firing boiler produces, and is delivered to respectively wine processed workshop through heat distribution pipe network, sends into the Wine rice steamer bottom pot heating after pressure regulation.
Heat pump is a kind of device that the transfer of heat energy of low-temperature heat source is arrived high temperature heat source.The low-temperature heat source that is generally used for thermal-pump unit is medium---air, river, seawater, the municipal effluent etc. around us, and the principle of work of heat pump is according to contrary carnot's working cycle work.Because this principle of heat pump can be imitated than higher, can reach 3 ~ 5 usually, namely can obtain the heat of 3 ~ 5kW with the 1kW electric weight.But because the restriction of compressor capacity, the hot water top temperature that present heat-pump hot-water unit can provide is (to reach as high as 95 ℃) about 90 ℃.
Need a large amount of superheated vapours to heat in the liquor making processes, and traditional steam supply is finished by coal firing boiler, this certainly will bring the waste of environmental pollution and the energy.
The utility model content
The purpose of this utility model is to provide a kind of heat pump assist type wine rice steamer electrically heated wine brewing Distallation systm, and this system adopts water level and temperature sensor to realize automatization control, and can communicate by letter with long-range upper computer.This heating system adopts clean energy electric power as thermal source, non-pollutant discharge in the heat-processed; Adopt two thermal source step heating and energy saving system design of heat-pump hot-water unit and electric heater combination; The high temperature heat pump hot water unit that low-temperature heat source adopts can be realized energy-conservation because it has higher Energy Efficiency Ratio; High temperature heat source adopts electric heater, is directly installed on to be heated the object bottom, need not the delivery of steam link, has reduced transport loss, is convenient to adopt modern control mode simultaneously, reaches accurate temperature controlling, the processing requirement of section's length of schooling wine.
In order to realize above purpose, the technical solution of the utility model is as follows:
Heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system comprises water softener, softened water tank, heat-pump hot-water unit, hot well tank, topping-up pump assembly, wine rice steamer and wine rice steamer electric heater unit; The soft water outlet of water softener connects the soft water entrance of softened water tank, the soft water outlet of softened water tank connects the water-in of heat-pump hot-water unit, the water outlet of heat-pump hot-water unit connects the water-in of hot well tank, the water outlet of hot well tank connects the water-in of topping-up pump assembly, and the hot water that the water outlet of topping-up pump assembly connects the wine rice steamer feeds the mouth of pipe; Wine rice steamer electric heater unit places wine rice steamer bottom; Also comprise first water level sensor, second water level sensor, temperature sensor, controller, data-carrier store and upper computer;
Wherein, first water level sensor detects the elevation of water surface of hot well tank and the water level electrical signal is input to controller, and controller is according to the start and stop of this water level electrical signal control heat-pump hot-water unit;
Second water level sensor detects wine rice steamer elevation of water surface and the water level electrical signal is input to controller, and controller is according to the start and stop of this water level electrical signal control topping-up pump assembly;
Temperature sensor detects the temperature in the wine rice steamer and this temperature signal is input to controller, and controller is according to the heating power of this temperature signal control wine rice steamer electric heater unit;
Controller stores all data in the data-carrier store into;
Controller is communicated by letter with upper computer by communication port.
Optimal technical scheme, described heat pump assist type electric boiler storing up heat heating wine brewing distillation automatic control system also comprises RS485 communication module and RS485-232 port translation module; The communication port of controller connects the communication port of RS485 communication module, and the RS485 communication module links to each other with the RS232 communication port of upper computer by RS485-232 port translation module.
Optimal technical scheme, described controller and data-carrier store adopt the PIC chip microcontroller.
Compare the beneficial effects of the utility model with the prior art scheme: adopt water level and temperature sensor to realize automatization control, and can communicate by letter with long-range upper computer.This heating system adopts clean energy electric power as thermal source, non-pollutant discharge in the heat-processed; Adopt two thermal source step heating and energy saving system design of heat-pump hot-water unit and electric heater combination; The high temperature heat pump hot water unit that low-temperature heat source adopts can be realized energy-conservation because it has higher Energy Efficiency Ratio; High temperature heat source adopts electric heater, is directly installed on to be heated the object bottom, need not the delivery of steam link, has reduced transport loss, is convenient to adopt modern control mode simultaneously, reaches accurate temperature controlling, the processing requirement of section's length of schooling wine.
Description of drawings
Fig. 1 is the utility model heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system block diagram;
Fig. 2 is the utility model control principle block diagram.
Wherein, the 1st, the tap water supply pipe; The 2nd, water softener; The 3rd, softened water tank; The 4th, the heat-pump hot-water unit; The 5th, hot well tank; The 6th, increase the pump assembly; The 7th, the wine rice steamer; The 8th, wine rice steamer electric heater unit.
Embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
The utility model takes full advantage of the energy-conservation and pollution-free advantage of high temperature heat pump hot water unit, and hot water is heated to about 70 ℃ to 95 ℃, utilizes electric heater unit that the high-temperature-hot-water from heat pump is carried out second-heating then and directly produces the wine rice steamer and distill required steam.Described heat-pump hot-water unit and wine rice steamer electric heater unit all are direct application to electric power, so system's non-pollutant discharge.Adopt the heat-pump hot-water unit as the heating unit first time of cold water, its Energy Efficiency Ratio is up to 3～5, and its energy-saving effect is apparent.
As shown in Figure 1, tap water supply pipe 1 enters water softener 2 by pipeline, water softener 2 is removed hardness components Ca2+, Mg2+, these ions are separated out the formation incrustation scale when preventing from heating in water, soft water enters softened water tank 3 by pipeline then, soft water in the softened water tank 3 enters heat pump water-heating machine group 4 after pressurizeing by water pump, soft water is heated to 90 ℃ in heat-pump hot-water unit 4, the hot water that comes out from heat-pump hot-water unit 4 enters hot well tank 5 by pipeline, topping-up pump assembly 6 is sent to wine rice steamer 7 after with the hot water supercharging in the hot well tank 5, wine rice steamer electric heater unit 8 is heated to saturation steam under the certain pressure with hot water, and steam directly heats the materials such as vinasse in the wine rice steamer 7.
Automatically control section comprises first water level sensor, second water level sensor, temperature sensor, controller, data-carrier store and upper computer;
Wherein, first water level sensor detects the elevation of water surface of hot well tank and the water level electrical signal is input to controller, and controller is according to the start and stop of this water level electrical signal control heat-pump hot-water unit; Second water level sensor detects wine rice steamer elevation of water surface and the water level electrical signal is input to controller, and controller is according to the start and stop of this water level electrical signal control topping-up pump assembly; Temperature sensor detects the temperature in the wine rice steamer and this temperature signal is input to controller, and controller is according to the heating power of this temperature signal control wine rice steamer electric heater unit; Controller stores all data in the data-carrier store into; The communication port of controller connects the communication port of RS485 communication module, and the RS485 communication module links to each other with the RS232 communication port of upper computer by RS485-232 port translation module.Its middle controller and data-carrier store adopt the pic16 chip microcontroller; Upper computer adopts desktop computer commonly used.
Claims (4)
1. heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system is characterized in that, comprises water softener, softened water tank, heat-pump hot-water unit, hot well tank, topping-up pump assembly, wine rice steamer and wine rice steamer electric heater unit; The soft water outlet of water softener connects the soft water entrance of softened water tank, the soft water outlet of softened water tank connects the water-in of heat-pump hot-water unit, the water outlet of heat-pump hot-water unit connects the water-in of hot well tank, the water outlet of hot well tank connects the water-in of topping-up pump assembly, and the hot water that the water outlet of topping-up pump assembly connects the wine rice steamer feeds the mouth of pipe; Wine rice steamer electric heater unit places wine rice steamer bottom; Also comprise first water level sensor, second water level sensor, temperature sensor, controller, data-carrier store and upper computer;
Wherein, first water level sensor detects the elevation of water surface of hot well tank and the water level electrical signal is input to controller, and controller is according to the start and stop of this water level electrical signal control heat-pump hot-water unit;
Second water level sensor detects wine rice steamer elevation of water surface and the water level electrical signal is input to controller, and controller is according to the start and stop of this water level electrical signal control topping-up pump assembly;
Temperature sensor detects the temperature in the wine rice steamer and this temperature signal is input to controller, and controller is according to the heating power of this temperature signal control wine rice steamer electric heater unit;
Controller stores all data in the data-carrier store into;
Controller is communicated by letter with upper computer by communication port.
2. heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system according to claim 1 is characterized in that, comprises RS485 communication module and RS485-232 port translation module;
The communication port of controller connects the communication port of RS485 communication module, and the RS485 communication module links to each other with the RS232 communication port of upper computer by RS485-232 port translation module.
3. heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system according to claim 1 is characterized in that described controller and data-carrier store adopt the PIC chip microcontroller.
4. heat pump assist type wine rice steamer electrically heated wine brewing distillation automatic control system according to claim 2 is characterized in that described controller and data-carrier store adopt the PIC chip microcontroller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012206950625U CN203033976U (en) | 2012-12-14 | 2012-12-14 | Heat pump-assisted wine retort electric heating brewing distillation automatic control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012206950625U CN203033976U (en) | 2012-12-14 | 2012-12-14 | Heat pump-assisted wine retort electric heating brewing distillation automatic control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203033976U true CN203033976U (en) | 2013-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012206950625U Expired - Fee Related CN203033976U (en) | 2012-12-14 | 2012-12-14 | Heat pump-assisted wine retort electric heating brewing distillation automatic control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203033976U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105955345A (en) * | 2016-04-25 | 2016-09-21 | 四川理工学院 | Liquor distillation temperature control system |
-
2012
- 2012-12-14 CN CN2012206950625U patent/CN203033976U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105955345A (en) * | 2016-04-25 | 2016-09-21 | 四川理工学院 | Liquor distillation temperature control system |
| CN105955345B (en) * | 2016-04-25 | 2018-03-23 | 四川理工学院 | A kind of white liquor distilling temperature control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 801-810, room 8, building 7, building 57, Ande Avenue, Yuhuatai District, Nanjing, Jiangsu, 210012 Patentee after: The new Nanjing luxshare Polytron Technologies Inc Address before: 211161 Jiangning Street industrial concentration area, Jiangning District, Jiangsu, Nanjing Patentee before: Nanjing NewLixon Electric Co., Ltd. |
|
| CP03 | Change of name, title or address | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190724 Address after: 518045 Changping Business Building, Futian Bonded Zone, Futian District, Shenzhen City, Guangdong Province, 1802 Patentee after: Shenzhen Linfeng Technology Co., Ltd. Address before: 801-810, room 8, building 7, building 57, Ande Avenue, Yuhuatai District, Nanjing, Jiangsu, 210012 Patentee before: The new Nanjing luxshare Polytron Technologies Inc |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130703 Termination date: 20191214 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |