CN105985626A - Easy-to-clean soundproof automobile roof material - Google Patents

Easy-to-clean soundproof automobile roof material Download PDF

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Publication number
CN105985626A
CN105985626A CN201610055255.7A CN201610055255A CN105985626A CN 105985626 A CN105985626 A CN 105985626A CN 201610055255 A CN201610055255 A CN 201610055255A CN 105985626 A CN105985626 A CN 105985626A
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parts
fiber
aqueous polyurethane
wool fiber
added
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CN201610055255.7A
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Inventor
王黎明
章云
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WUHU YUEFEI NEW ACOUSTIC MATERIAL CO Ltd
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WUHU YUEFEI NEW ACOUSTIC MATERIAL CO Ltd
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Priority to CN201610055255.7A priority Critical patent/CN105985626A/en
Publication of CN105985626A publication Critical patent/CN105985626A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/46Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic Table; Titanates; Zirconates; Stannates; Plumbates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/10Animal fibres
    • D06M2101/12Keratin fibres or silk
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/25Resistance to light or sun, i.e. protection of the textile itself as well as UV shielding materials or treatment compositions therefor; Anti-yellowing treatments
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/45Shrinking resistance, anti-felting properties

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention discloses an easy-to-clean soundproof automobile roof material which is prepared from, by weight, 25-30 parts of wool fiber, 4-5 parts of chitosan, 2-3 parts of titanium dioxide, 0.6-1 part of polyethylene glycol, 100-110 parts of waterborne polyurethane, 0.2-0.4 part of didodecyldimethylammonium bromide, 5-6 parts of clay, 6-7 parts of rock fiber, 3-4 parts of styrene-acrylic emulsion, 4-5 parts of polyacrylonitrile, 5-6 parts of nano zeolite molecular sieve and a proper amount of deionized water. A preparation method is simple, the material has high light resistance, antibacterial performance, soundproof performance and easiness in cleaning; serving as a novel automobile roof material, the problem that existing roof materials are difficult to clean and prone to smudginess is solved, and the material is worthy of popularization.

Description

A kind of roof of the vehicle material of easy cleaning sound insulation
Technical field
The present invention relates to technical field of polymer materials, particularly relate to the roof of the vehicle material of a kind of easy cleaning sound insulation.
Background technology
With developing rapidly of automobile industry, consumer not only simply values the attractive in appearance of automobile external moulding when purchasing car, attractive in appearance to automotive interior material of increasing consumer, feature, low emission is had higher requirement, and automotive interior material has become as the key factor affecting vehicle complete vehicle quality and class.Current automotive trim material has PVC dermatine, PU artificial leather etc..Material for automotive trim, it should there is good property indices, such as, resistance to illumination, low-temperature resistant flexile, fire-retardant good, low fogging, requirement simultaneously need to meet the requirement to raw-material composition of laws and regulations, and requires that the recyclable ratio proposing inside gadget is more and more higher.But, there is problem more or less in existing frequently-used automotive interior material, it is impossible to enough meets the requirement to interior material for the consuming public, with the proposition of energy-saving, emission-reducing, environment friendly slogan, therefore, it is necessary to the automotive interior material of research and development novel environment friendly recoverable.
Polyurethane material is applied to many fields because of structure and the excellent performance of its uniqueness, the always focus of research, and water-base polyurethane material has low cost because of it, pollution-free, the advantage such as flexible, have broad application prospects, the synthetic leather processing with polyurethane and artificial leather have good advantage, as intensity is high, wearability is good, flexible resistance is good, lower temperature resistance and oil resistant, chemical resistance is good, but a disadvantage is that resistance to water and the heat resistance of aqueous polyurethane be not high, water vapour permeability difference, have a strong impact on service life and the human comfort of material, reduce the performance of automobile, the present invention focuses on the improvement of this respect, to reaching the requirement to material for car interior trim parts for the people.
Content of the invention
The object of the invention is contemplated to make up the defect of prior art, provides the roof of the vehicle material of a kind of easy cleaning sound insulation.
The present invention is achieved by the following technical solutions:
The roof of the vehicle material of a kind of easy cleaning sound insulation, is prepared by the raw materials in: wool fiber 25-30, shitosan 4-5, titanium dioxide 2-3, polyethylene glycol 0.6-1, aqueous polyurethane 100-110, didodecyldimethylammbromide bromide 0.2-0.4, clay 5-6, stone rock fiber 6-7, styrene-acrylic emulsion 3-4, polyacrylonitrile 4-5, molecular sieve of Nano zeolite 5-6, deionized water are appropriate;
The roof of the vehicle material of described a kind of easy cleaning sound insulation, is made up of following concrete preparation method:
(1) wool fiber is carried out degreasing deodorizing process, again mechanical crushing is carried out to it, obtain the wool fiber less than 10 μm for the average grain diameter, again shitosan is dissolved the chitosan solution obtaining 8-10% with 5% acetum, then by uniform to titanium dioxide and polyethylene glycol mixing 4-5 times amount deionized water ultrasonic disperse, add above-mentioned chitosan solution to continue dispersion 5-10min, finally wool fiber is impregnated in mixed liquor, impregnates 10-20min;
(2) transferring to wool fiber in high-temperature high-pressure reaction kettle together with mixed liquor, under 100-120 ° of C, constant temperature processes 0.5-1h, is washed with deionized to solution clarification, finally naturally dries standby after taking out modified wool;
(3) by stone rock fiber impregnation to styrene-acrylic emulsion, heating stirring is to solvent volatilization, it is then added to after drying in aqueous polyurethane quickly stir 1-2h, the didodecyldimethylammbromide bromide ethanol of 3-4 times amount is dissolved, again clay is added to ultrasonic disperse 10-20min in didodecyldimethylammbromide bromide solution, filters and be washed with deionized to neutral post-drying;
(4) it is added to clay and modified aqueous polyurethane emulsion in magnetic stirring apparatus, heating evaporation 1-2h in water bath with thermostatic control, then by modified aqueous polyurethane emulsion casting film-forming, drying for standby at a temperature of 60-90 ° of C;
(5) modified aqueous polyurethane obtaining step (4) and other surplus materials are added in double screw extruder, spout adds modified woolen fiber prepared by step (2), at a temperature of 100-110 ° of C, extruding pelletization under conditions of screw speed is 150 revs/min, obtain material of the present invention.
nullThe invention have the advantage that the present invention uses water-base polyurethane material as automotive interior material,Asepsis environment-protecting,It is harmful to human health,And use the easy cleaning of the modified fiber-reinforced modified aqueous polyurethane of stone rock、Waterproof and anti-impact force,Extend its service life,And by shitosan and titanium dichloride load on wool fiber,Strengthen it antibacterial、Uvioresistant、Automatically cleaning and shrinkproof effect,Modified wool fiber is added in polyurethane enhance poisture-penetrability in the case of not affecting its mechanical property and heat endurance,Improve human comfort and easily clean,It is fast light that the polyacrylonitrile adding and molecular sieve of Nano zeolite greatly improve material、Antibacterial、The effect of the aspects such as sound-proof sound-absorbing,The preparation method of the present invention is simple,Material has good fast light、Antibacterial、Sound insulation、The performance of the aspects such as easy cleaning,Novel ceiling materials as automobile solves ceiling materials not easy cleaning in the past、A difficult problem for the aspect such as dirty,It is worthy to be popularized.
Detailed description of the invention
The roof of the vehicle material of a kind of easy cleaning sound insulation, is made up of the raw material of following weight portion (kilogram): wool fiber the 25th, shitosan the 4th, titanium dioxide the 2nd, polyethylene glycol the 0.6th, aqueous polyurethane the 100th, didodecyldimethylammbromide bromide the 0.2nd, clay the 5th, stone rock fiber the 6th, styrene-acrylic emulsion the 3rd, polyacrylonitrile the 4th, molecular sieve of Nano zeolite the 5th, deionized water is appropriate;
The roof of the vehicle material of described a kind of easy cleaning sound insulation, is made up of following concrete preparation method:
(1) wool fiber is carried out degreasing deodorizing process, again mechanical crushing is carried out to it, obtain the wool fiber less than 10 μm for the average grain diameter, again shitosan is dissolved the chitosan solution obtaining 8% with 5% acetum, then titanium dioxide and polyethylene glycol are mixed uniform with 4 times amount deionized water ultrasonic disperse, add above-mentioned chitosan solution to continue dispersion 5min, finally wool fiber is impregnated in mixed liquor, impregnates 10min;
(2) transferring to wool fiber in high-temperature high-pressure reaction kettle together with mixed liquor, under 100 ° of C, constant temperature processes 0.5h, is washed with deionized to solution clarification, finally naturally dries standby after taking out modified wool;
(3) by stone rock fiber impregnation to styrene-acrylic emulsion, heating stirring is to solvent volatilization, it is then added to after drying in aqueous polyurethane quickly stir 1h, the didodecyldimethylammbromide bromide ethanol of 3 times amount is dissolved, again clay is added to ultrasonic disperse 10min in didodecyldimethylammbromide bromide solution, filters and be washed with deionized to neutral post-drying;
(4) it is added to clay and modified aqueous polyurethane emulsion in magnetic stirring apparatus, heating evaporation 1h in water bath with thermostatic control, then by modified aqueous polyurethane emulsion casting film-forming, drying for standby at a temperature of 60 ° of C;
(5) modified aqueous polyurethane obtaining step (4) and other surplus materials are added in double screw extruder, spout adds modified woolen fiber prepared by step (2), at a temperature of 100 ° of C, extruding pelletization under conditions of screw speed is 150 revs/min, obtain material of the present invention.
Performance test:
Testing its material according to embodiment preparation, result is as follows: poisture-penetrability: 3424g/ (m2 24h), water absorption rate: 4.3%, fracture elongation: 545%, tensile strength: 146Mpa, resistance to ag(e)ing: 4 grades, light fastness aging: 4 grades, rolls processability: good.

Claims (2)

1. the roof of the vehicle material of an easy cleaning sound insulation, it is characterized in that, be prepared by the raw materials in: wool fiber 25-30, shitosan 4-5, titanium dioxide 2-3, polyethylene glycol 0.6-1, aqueous polyurethane 100-110, didodecyldimethylammbromide bromide 0.2-0.4, clay 5-6, stone rock fiber 6-7, styrene-acrylic emulsion 3-4, polyacrylonitrile 4-5, molecular sieve of Nano zeolite 5-6, deionized water are appropriate.
2. the roof of the vehicle material of a kind of easy cleaning sound insulation according to claim 1, it is characterised in that be made up of following concrete preparation method:
(1) wool fiber is carried out degreasing deodorizing process, again mechanical crushing is carried out to it, obtain the wool fiber less than 10 μm for the average grain diameter, again shitosan is dissolved the chitosan solution obtaining 8-10% with 5% acetum, then by uniform to titanium dioxide and polyethylene glycol mixing 4-5 times amount deionized water ultrasonic disperse, add above-mentioned chitosan solution to continue dispersion 5-10min, finally wool fiber is impregnated in mixed liquor, impregnates 10-20min;
(2) transferring to wool fiber in high-temperature high-pressure reaction kettle together with mixed liquor, under 100-120 ° of C, constant temperature processes 0.5-1h, is washed with deionized to solution clarification, finally naturally dries standby after taking out modified wool;
(3) by stone rock fiber impregnation to styrene-acrylic emulsion, heating stirring is to solvent volatilization, it is then added to after drying in aqueous polyurethane quickly stir 1-2h, the didodecyldimethylammbromide bromide ethanol of 3-4 times amount is dissolved, again clay is added to ultrasonic disperse 10-20min in didodecyldimethylammbromide bromide solution, filters and be washed with deionized to neutral post-drying;
(4) it is added to clay and modified aqueous polyurethane emulsion in magnetic stirring apparatus, heating evaporation 1-2h in water bath with thermostatic control, then by modified aqueous polyurethane emulsion casting film-forming, drying for standby at a temperature of 60-90 ° of C;
(5) modified aqueous polyurethane obtaining step (4) and other surplus materials are added in double screw extruder, spout adds modified woolen fiber prepared by step (2), at a temperature of 100-110 ° of C, extruding pelletization under conditions of screw speed is 150 revs/min, obtain material of the present invention.
CN201610055255.7A 2016-01-26 2016-01-26 Easy-to-clean soundproof automobile roof material Pending CN105985626A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610055255.7A CN105985626A (en) 2016-01-26 2016-01-26 Easy-to-clean soundproof automobile roof material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610055255.7A CN105985626A (en) 2016-01-26 2016-01-26 Easy-to-clean soundproof automobile roof material

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CN105985626A true CN105985626A (en) 2016-10-05

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106928502A (en) * 2017-03-31 2017-07-07 江苏食品药品职业技术学院 A kind of vapour Soundproof material for vehicle and preparation method thereof
CN109021552A (en) * 2018-08-24 2018-12-18 芜湖跃飞新型吸音材料股份有限公司 A kind of compound pyramid acoustic material of colour and preparation method thereof
CN114174121A (en) * 2019-12-30 2022-03-11 皮穆萨汽车股份有限公司 Composite vehicle underbody protection
CN118029131A (en) * 2024-04-12 2024-05-14 四川大学 Modified wool fiber, preparation method, composite water-based resin and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101798466A (en) * 2010-03-16 2010-08-11 龙海市奈特化工有限责任公司 Natural fiber composite material and preparation method thereof
CN102912634A (en) * 2012-10-18 2013-02-06 西安工程大学 Method for modifying surfaces of wool fibers by using tetrabutyl titanate and chitosan
CN104479334A (en) * 2014-10-23 2015-04-01 合肥金伶俐服饰有限公司 Skin-imitated polyurethane interior trim leather and producing method thereof
CN105176023A (en) * 2015-09-23 2015-12-23 芜湖环瑞汽车内饰件有限公司 Sound-absorbing and heat-preserving composite environment-friendly material for automotive upholstery and preparing method of sound-absorbing and heat-preserving composite environment-friendly material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101798466A (en) * 2010-03-16 2010-08-11 龙海市奈特化工有限责任公司 Natural fiber composite material and preparation method thereof
CN102912634A (en) * 2012-10-18 2013-02-06 西安工程大学 Method for modifying surfaces of wool fibers by using tetrabutyl titanate and chitosan
CN104479334A (en) * 2014-10-23 2015-04-01 合肥金伶俐服饰有限公司 Skin-imitated polyurethane interior trim leather and producing method thereof
CN105176023A (en) * 2015-09-23 2015-12-23 芜湖环瑞汽车内饰件有限公司 Sound-absorbing and heat-preserving composite environment-friendly material for automotive upholstery and preparing method of sound-absorbing and heat-preserving composite environment-friendly material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106928502A (en) * 2017-03-31 2017-07-07 江苏食品药品职业技术学院 A kind of vapour Soundproof material for vehicle and preparation method thereof
CN109021552A (en) * 2018-08-24 2018-12-18 芜湖跃飞新型吸音材料股份有限公司 A kind of compound pyramid acoustic material of colour and preparation method thereof
CN114174121A (en) * 2019-12-30 2022-03-11 皮穆萨汽车股份有限公司 Composite vehicle underbody protection
CN118029131A (en) * 2024-04-12 2024-05-14 四川大学 Modified wool fiber, preparation method, composite water-based resin and preparation method thereof

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