CN105971222B - 一种发泡混凝土装饰板及其制造工艺 - Google Patents

一种发泡混凝土装饰板及其制造工艺 Download PDF

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CN105971222B
CN105971222B CN201610523541.1A CN201610523541A CN105971222B CN 105971222 B CN105971222 B CN 105971222B CN 201610523541 A CN201610523541 A CN 201610523541A CN 105971222 B CN105971222 B CN 105971222B
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foamed concrete
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CN105971222A (zh
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李德福
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Henan Peixiao Construction Engineering Co ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
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  • Ceramic Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

本发明属于建材领域,特别涉及一种发泡混凝土装饰板,包括装饰面料、发泡混凝土、骨架、安装边框,其特征是发泡混凝土内嵌有骨架,以增加发泡混凝土装饰板的强度,发泡混凝土的外表面贴合有装饰面料,装饰面料可采用蒸镀金属塑料膜、织物面料、装饰墙纸、皮革等材质制成,起到装饰作用,发泡混凝土的四周嵌有安装边框,以便定位安装。本发明其具有结构简单,实用性高,使用范围广,阻燃特性好,成本低廉的特点。

Description

一种发泡混凝土装饰板及其制造工艺
技术领域
本发明属于建材领域,特别涉及一种发泡混凝土装饰板及其制造工艺。
背景技术
现有建材装饰板种类繁多,如石膏板,大理石装饰板,瓷砖,墙面泡沫吸音板,铝扣板等等。但用途各不相同,石膏板和铝扣板适合做吊顶,大理石装饰板和瓷砖适合贴墙面和铺地砖,墙面泡沫吸音板只能做影视厅和会议室吸音墙面板。且均造价较高。如何克服现有技术的不足,设计一种结构简单、通用性强的、实用性高、可阻燃且成本低廉的泡混凝土装饰板成为本发明的研究对象。
发明内容
本发明的目的是克服现有技术的不足,设计一种结构简单、通用性强的、实用性高、可阻燃且成本低廉的泡混凝土装饰板及其制造工艺。
本发明是通过以下方案实现的。一种发泡混凝土装饰板,其特征在于包括装饰面料、发泡混凝土板、骨架、安装边框,发泡混凝土板内嵌有骨架,骨架采用金属或塑料材质,以加强混凝土装饰板的强度,发泡混凝土的外表面及四周缘面贴合有装饰面料,安装边框设置在四周缘面并嵌入发泡混凝土板内与骨架连接。
进一步的,以上所述的装饰面料为印有装饰图案蒸镀铝铂的塑料膜或墙面纸或皮革或涂有耐磨耐刮聚酯漆印有装饰图案的面纸或金属膜或耐火耐磨有色涂料或陶瓷,以适应不同用途装饰板的装饰作用。如吊顶、地板、墙面板。
进一步的,以上所述的发泡混凝土板的四周嵌有铝片或阻燃塑料片安装边框,以便定位安装,同时,发泡混凝土板内加入纤维,以增加发泡混凝土板的韧度。
进一步的,以上所述发泡混凝土板的容重分为吊顶吸音板容重为200~500Kg/m³、墙面容重为900~1200 Kg /m³、地面板容重为1600~1900 Kg /m³。
一种发泡混凝土装饰板的制造工艺,其特征在于工艺流程为:一、制造抽气成型模具、面料,安装边框及骨架加工制造;二、按不同用途需求要求的容重配制加有纤维发泡混凝土;三、抽气成型模具内依次放置面料,安装边框及骨架;四、对抽气成型模具进行抽气,使装饰面料紧贴模具型腔内壁没有气泡;五、往抽气成型模具型腔内浇筑纤维发泡混凝土,同时加以轻微震动;六、纤维发泡混凝土刮平或抹平;七、停止抽气将注有纤维发泡混凝土的抽气成型模具一起送往养护区进行叠放;八、对纤维发泡混凝土进行水雾养护;九、固化后脱模;十、修去装饰面料多余的边,并进行质检。
本发明具有结构简单,成本低廉,实用性高,使用范围广,可阻燃的特点,可广泛适用于吊顶、装饰墙面等各种建材装饰。
附图说明
图1为本发明具体实施例发泡混凝土装饰吊顶主视图。
图2为图1俯视图。
图3图2的剖视图。
其中:1-塑料蒸镀铝膜面料; 2-铝片边框;3-纤维发泡混凝土;4-阻燃塑料骨架。
具体实施方案
结合图1、图2、图3,本图例为一种发泡混凝土装饰吊顶,包括塑料蒸镀铝膜面料1、铝片边框2、纤维发泡混凝土3、塑料骨架4,纤维发泡混凝土3采用加入纤维用以增加发泡混凝土的韧度,纤维发泡混凝土容重为300Kg/m³,适用于吊顶的安装,同时可起到阻燃作用。纤维发泡混凝土3的外表及四周缘面均贴有塑料蒸镀铝膜面料1,以起到装饰作用,纤维发泡混凝土3内嵌有阻燃塑料骨架4,以增加发泡混凝土的强度,发泡混凝土3的四周嵌有铝片边框2,用以方便定位安装。
本发明具有结构简单,成本低廉,实用性高,使用范围广,可阻燃的特点,可广泛适用于吊顶、装饰墙面等各种建材装饰。
以上所列举的仅仅为用于吊顶的一种发泡混凝土装饰吊顶,其还可以制作成墙面板等,这就不一一列举,凡依本发明保护范围所做的修改修饰改进延伸,均属于本发明的保护范围。

Claims (5)

1.一种发泡混凝土装饰板,其特征在于包括装饰面料、发泡混凝土板、骨架、安装边框,发泡混凝土板内嵌有骨架,骨架采用金属或塑料材质,以加强混凝土装饰板的强度,发泡混凝土的外表面及四周缘面贴合有装饰面料,安装边框设置在四周缘面并嵌入发泡混凝土板内与骨架连接。
2.根据权利要求1所述的一种发泡混凝土装饰板,其特征在于所述装饰面料为印有装饰图案蒸镀铝铂的塑料膜或墙面纸或皮革或涂有耐磨耐刮聚酯漆印有装饰图案的面纸或金属膜或耐火耐磨有色涂料或陶瓷。
3.根据权利要求1所述的一种发泡混凝土装饰板,其特征在于所述的发泡混凝土板的四周嵌有铝片或阻燃塑料片安装边框,发泡混凝土板内加入纤维。
4.根据权利要求1所述的一种发泡混凝土装饰板,其特征在于所述发泡混凝土板的容重分为吊顶吸音板容重为200~500Kg/m³、墙面容重为900~1200 Kg/m³、地面板容重为1600~1900 Kg/m³。
5.一种发泡混凝土装饰板的制造工艺,其特征在于工艺流程为:一、制造抽气成型模具、面料,安装边框及骨架加工制造;二、按不同用途需求要求的容重配制加有纤维发泡混凝土;三、抽气成型模具内依次放置面料,安装边框及骨架;四、对抽气成型模具进行抽气,使装饰面料紧贴模具型腔内壁没有气泡;五、往抽气成型模具型腔内浇筑纤维发泡混凝土,同时加以轻微震动;六、纤维发泡混凝土刮平或抹平;七、停止抽气将注有纤维发泡混凝土的抽气成型模具一起送往养护区进行叠放;八、对纤维发泡混凝土进行水雾养护;九、固化后脱模;十、修去装饰面料多余的边,并进行质检。
CN201610523541.1A 2016-07-06 2016-07-06 一种发泡混凝土装饰板及其制造工艺 Active CN105971222B (zh)

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