CN105970166A - 一种丙纶纤维导线的制造方法 - Google Patents

一种丙纶纤维导线的制造方法 Download PDF

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CN105970166A
CN105970166A CN201610336298.2A CN201610336298A CN105970166A CN 105970166 A CN105970166 A CN 105970166A CN 201610336298 A CN201610336298 A CN 201610336298A CN 105970166 A CN105970166 A CN 105970166A
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polypropylene fiber
hollow
helium
hollow polypropylene
copper
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郭清海
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Guangdong Mengtai Textile Fiber Co Ltd
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Guangdong Mengtai Textile Fiber Co Ltd
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Priority to CN201610336298.2A priority Critical patent/CN105970166A/zh
Publication of CN105970166A publication Critical patent/CN105970166A/zh
Priority to PCT/CN2017/000315 priority patent/WO2017197903A1/zh
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    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14—Metallic material, boron or silicon
    • C23C14/20—Metallic material, boron or silicon on organic substrates
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34—Sputtering
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14—Metallic material, boron or silicon
    • C23C14/20—Metallic material, boron or silicon on organic substrates
    • C23C14/205—Metallic material, boron or silicon on organic substrates by cathodic sputtering
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0036—Details

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

本发明涉及一种丙纶纤维导线的制造方法，将生产的中空丙纶纤维的一端固定在密封镀膜室的放气阀上，另一端密封固定在另一个真空室的抽气阀上，镀膜室连接氦气气源；通过直流溅射镀膜操作规程，当真空度达到4‑5×10‑3 Pa时，在压强控制仪上设定溅射压力值3.8×10‑1 Pa进行操作；打开氦气源和气体流量流量计，调节流量值，打开放气阀让溅射出的铜原子或铜离子通过放气阀随着氦气进入空心的丙纶纤维中，铜原子或铜离子在中空丙纶纤维中积聚生成镀膜层而形成导体。由本发明所制备的丙纶纤维导线，在当今要求体积小，轻量化的手机、智能穿戴等领域中能发挥极大的作用，是一种用途广泛的导电材料发明。

Description

一种丙纶纤维导线的制造方法
技术领域
本发明涉及一种丙纶纤维导线的制造方法。
背景技术
目前镀膜的方法可以获得导电的薄膜，但没有绝缘的效果，在一些非常细小的又要绝缘导电联接上实用性太差。
发明内容
本发明的目的在于提供一种丙纶纤维导线的制造方法，以制备一种非常细小（直径可小至12-30μm）的导线导电材料。
本发明，通过真空镀膜原理、通过直流溅射法在惰性气体氦气加压溅射出来的铜原子或铜离子通过与镀室相连的中空丙纶纤维慢慢流向丙纶丝的空心中成膜而形成导体，其工艺步骤包括：
（1）将生产的中空丙纶纤维的一端固定在密封镀膜室的放气阀上，另一端密封固定在另一个真空室的抽气阀上，镀膜室连接氦气气源；
（2）通过直流溅射镀膜操作规程，当真空度达到4-5×10-3 Pa时，在压强控制仪上设定溅射压力值3.8×10-1 Pa进行操作；
（3）打开氦气源和气体流量流量计，调节流量值，打开放气阀让溅射出的铜原子或铜离子通过放气阀随着氦气进入空心的丙纶纤维中，铜原子或铜离子在中空丙纶纤维中积聚生成镀膜层而形成导体。
本发明，所述中空丙纶纤维为10旦~20旦，长度为2~10米，空心度（横截面面积比）为25~30％。
依照本发明，各种规格的中空丙纶纤维均可用于制备丙纶纤维导线，中空丙纶纤维可多根同时进行镀膜，可根据中空丙纶纤维的规格及同时镀膜的数量来调节氦气的流量。
按照本发明的技术方案，可制成一根直径小至12μm的丙纶纤维导线，其外层为丙纶纤维，是耐酸、耐碱的绝缘体，中空丙纶纤维中的镀膜层为导体，具有导电作用。由本发明所制备的丙纶纤维导线，在当今要求体积小，轻量化的手机、智能穿戴等领域中能发挥极大的作用，是一种用途广泛的导电材料发明。
具体实施方式
一种丙纶纤维导线的制造方法，通过真空镀膜原理、通过直流溅射法在惰性气体氦气加压溅射出来的铜原子或铜离子通过与镀室相连的中空丙纶纤维慢慢流向丙纶纤维的空心中积聚生成镀膜层而形成导体，其工艺步骤包括：
（1）将生产的10旦~20旦、长度为2~10米、空心度为25~30％的中空丙纶纤维的一端固定在密封镀膜室的放气阀上，另一端密封固定在另一个真空室的抽气阀上，镀膜室连接氦气气源；
（2）通过直流溅射镀膜操作规程，当真空度达到4-5×10-3 Pa时，在压强控制仪上设定溅射压力值3.8×10-1 Pa进行操作；
（3）打开氦气源和气体流量流量计，调节流量值，打开放气阀让溅射出的紫铜原子或离子通过放气阀随着氦气进入空心的丙纶纤维中，铜原子或铜离子在中空丙纶纤维中积聚生成镀膜层而形成导体，通过观察铜原子或铜离子在中空丙纶纤维中充分呈现出来的红色长度和厚度而得知达到预定的效果即完成。
本发明，也可采用例如铝等其它金属代替紫铜制备镀膜层。

Claims (2)

1.一种丙纶纤维导线的制造方法，其特征在于：通过真空镀膜原理、通过直流溅射法在惰性气体氦气加压溅射出来的铜原子或铜离子通过与镀室相连的中空丙纶纤维慢慢流向丙纶纤维的空心中积聚生成镀膜层而形成导体，其工艺步骤包括：
（1）将生产的中空丙纶纤维的一端固定在密封镀膜室的放气阀上，另一端密封固定在另一个真空室的抽气阀上，镀膜室连接氦气气源；
（2）通过直流溅射镀膜操作规程，当真空度达到4-5×10-3 Pa时，在压强控制仪上设定溅射压力值3.8×10-1 Pa进行操作；
（3）打开氦气源和气体流量流量计，调节流量值，打开放气阀让溅射出的铜原子或铜离子通过放气阀随着氦气进入空心的丙纶纤维中，铜原子或铜离子在中空丙纶纤维中积聚生成镀膜层而形成导体。
2.根据权利要求1所述丙纶纤维导线的制造方法，其特征在于：所述中空丙纶纤维为10旦~20旦，长度为2~10米，空心度为25~30％。
CN201610336298.2A 2016-05-20 2016-05-20 一种丙纶纤维导线的制造方法 Pending CN105970166A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017197903A1 (zh) * 2016-05-20 2017-11-23 广东蒙泰纺织纤维有限公司 一种丙纶纤维导线的制造方法

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6072922A (en) * 1998-06-19 2000-06-06 Science And Engineering Applications Company, Inc. Cryogenic fiber optic temperature sensor
CN1493372A (zh) * 2003-09-02 2004-05-05 上海海蒂电子科技有限公司 医用高压静电治疗膜的制造方法
CN1942602A (zh) * 2004-03-31 2007-04-04 倍耐力轮胎股份公司 涂敷有金属合金层的金属丝的制造方法和设备
CN101497536A (zh) * 2008-01-30 2009-08-05 中国科学院金属研究所 一种SiC纤维表面复合梯度涂层制备方法
CN102467987A (zh) * 2010-11-19 2012-05-23 钰成材料科技股份有限公司 封装用导线及其制造方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017197903A1 (zh) * 2016-05-20 2017-11-23 广东蒙泰纺织纤维有限公司 一种丙纶纤维导线的制造方法

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