CN105965358A - Multi-station polishing machine - Google Patents
Multi-station polishing machine Download PDFInfo
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- CN105965358A CN105965358A CN201610510575.7A CN201610510575A CN105965358A CN 105965358 A CN105965358 A CN 105965358A CN 201610510575 A CN201610510575 A CN 201610510575A CN 105965358 A CN105965358 A CN 105965358A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明涉及一种抛光设备，尤其涉及一种多工位抛光机。多工位抛光机的抛光电机连接粗抛砂轮及精抛砂轮；抛光电机分别控制粗抛砂轮及精抛砂轮转动；转盘布置在底座上，底座的下方设有转盘主电机和工装夹具主电机，转盘上设有若干个工装夹具；转盘主电机驱动转盘旋转，工装夹具主电机驱动工装夹具自转；转盘带动工装夹具进入抛光工位，抛光电机启动粗抛砂轮进行打磨，再启动精抛砂轮进行打磨。本发明提供的多工位抛光机，使加工产品在工作流程上得到了很大的改进。本发明提供的多工位抛光机，多工位加工和粗、精抛同时加工得以实现，极大地提高了加工的稳定性和加工砂轮的使用寿命，极大地提高了抛光加工的质量，有效地降低了废品率，节省加工准备时间，提高生产效率。
The invention relates to a polishing device, in particular to a multi-station polishing machine. The polishing motor of the multi-station polishing machine is connected to the rough polishing wheel and the fine polishing wheel; the polishing motor controls the rotation of the rough polishing wheel and the fine polishing wheel respectively; There are several tooling fixtures on the turntable; the main motor of the turntable drives the turntable to rotate, and the main motor of the tooling fixture drives the tooling fixture to rotate automatically; the turntable drives the tooling fixtures to enter the polishing station, and the polishing motor starts the rough polishing wheel for grinding, and then starts the fine polishing wheel for polishing . The multi-station polishing machine provided by the invention greatly improves the work flow of processed products. The multi-station polishing machine provided by the present invention realizes multi-station processing and simultaneous processing of rough and fine polishing, greatly improves the stability of processing and the service life of the processing grinding wheel, greatly improves the quality of polishing processing, and effectively The scrap rate is reduced, the processing preparation time is saved, and the production efficiency is improved.
Description
技术领域technical field
本发明涉及一种抛光设备，尤其涉及一种多工位抛光机。The invention relates to a polishing device, in particular to a multi-station polishing machine.
背景技术Background technique
传统的抛光机加工是：单一工件上料，定位夹紧；粗抛加工和精抛加工。由于加工位单一，所以只能对一个工件加工，大大降低了生产效率。抛光机分为两个阶段进行，粗抛去除磨光损伤层，精抛去除粗抛产生的表层损伤。对单一工件粗抛与精抛分步进行，耗时长，产能低。Traditional polishing machine processing is: single workpiece loading, positioning and clamping; rough polishing and fine polishing. Due to the single processing position, only one workpiece can be processed, which greatly reduces the production efficiency. The polishing machine is divided into two stages, the rough polishing removes the polished damage layer, and the fine polishing removes the surface damage caused by the rough polishing. Rough polishing and fine polishing of a single workpiece are carried out step by step, which takes a long time and has low productivity.
发明内容Contents of the invention
本发明针对上述不足提供了一种多工位抛光机。The present invention provides a multi-station polishing machine aiming at the above-mentioned deficiencies.
本发明采用如下技术方案：The present invention adopts following technical scheme:
本发明所述的多工位抛光机，包括风扇电机，抛光电机，液压气缸，工装夹具，转盘，底座，转盘主电机，工装夹具主电机，丝杆牵引装置；其中，驱动粗、精抛砂轮的两个抛光电机在法兰的外侧，用固定螺栓将其固定，粗、精抛砂轮在法兰的内侧，通过电机的转轴直接连接粗、精抛砂轮，电机的转动直接带动粗、精抛砂轮高速旋转，使砂轮在工件表面进行抛光加工。转盘布置在底座上，底座的下方设有主电机，转盘上设有若干个工装夹具；主电机有三个，其中一个用来带动转盘的转动，另外两个用来驱动工装夹具自转。三个主电机分别连接着三个减速机，驱动转盘的电机的高速旋转通过减速机减速，达到理想转速，通过减速机输出转轴传送至转盘回转系统轴，这样，就可以驱动转盘的转动；驱动工装夹具自转用的电机通过减速机减速后，将减速后的转速传达给同步带轮，同步带轮通过旋转带动张紧的皮带运动，最终皮带将转速传达给工装夹具，这样，工件就能在工装夹具上随之转动。转盘的转动带动工装夹具进入抛光工位，抛光电机启动粗、精抛砂轮旋转对零件进行抛光加工。The multi-station polishing machine of the present invention comprises a fan motor, a polishing motor, a hydraulic cylinder, a fixture, a turntable, a base, a main motor of the turntable, a main motor of the fixture, and a screw traction device; The two polishing motors are on the outside of the flange, and they are fixed with fixing bolts. The rough and fine polishing wheels are on the inside of the flange, and the rough and fine polishing wheels are directly connected through the motor shaft. The grinding wheel rotates at a high speed, so that the grinding wheel is polished on the surface of the workpiece. The turntable is arranged on the base, and a main motor is provided under the base, and several tooling fixtures are arranged on the turntable; there are three main motors, one of which is used to drive the turntable to rotate, and the other two are used to drive the tooling fixtures to rotate. The three main motors are respectively connected with three reducers. The high-speed rotation of the motor driving the turntable is decelerated by the reducer to reach the ideal speed, and the output shaft of the reducer is transmitted to the axis of the turntable rotation system, so that the rotation of the turntable can be driven; After the motor for tooling and fixture rotation is decelerated by the reducer, the decelerated speed is transmitted to the synchronous pulley, and the synchronous pulley rotates to drive the tensioned belt to move, and finally the belt transmits the speed to the tooling and fixture, so that the workpiece can be in The tooling fixture rotates thereupon. The rotation of the turntable drives the jig into the polishing station, and the polishing motor starts the rough and fine polishing wheels to rotate to polish the parts.
本发明所述的多工位抛光机，还包括两个液压气缸；所述的其中一个液压气缸布置在工装夹具的上方，靠近抛光电机的砂轮处。所述的另一个液压气缸布置在丝杆牵引装置支撑导轨的下方。The multi-station polishing machine of the present invention also includes two hydraulic cylinders; one of the hydraulic cylinders is arranged above the fixture, close to the grinding wheel of the polishing motor. The other hydraulic cylinder is arranged under the supporting guide rail of the screw pulling device.
本发明所述的多工位抛光机，还包括抛光砂轮进给用的丝杆牵引装置和相配的螺母，支撑导轨及变向变速装置，液压气缸直接驱动丝杆牵引装置的进给和回退。The multi-station polishing machine of the present invention also includes a screw pulling device for feeding the polishing grinding wheel and matching nuts, a supporting guide rail and a direction-changing gear, and a hydraulic cylinder directly drives the feed and retreat of the screw pulling device. .
本发明所述的多工位抛光机，所述的粗抛砂轮抛光结束后，精抛砂轮工作；粗抛砂轮再对其他工件继续进行粗抛。In the multi-station polishing machine of the present invention, after the rough polishing wheel is polished, the fine polishing wheel works; the rough polishing wheel continues to roughly polish other workpieces.
本发明所述的多工位抛光机，所述的抛光电机上方设有风扇电机，风扇电机链接风扇。In the multi-station polishing machine of the present invention, a fan motor is arranged above the polishing motor, and the fan motor is connected to a fan.
有益效果：本发明提供的多工位抛光机，使加工产品在工作流程上得到了很大的改进。本发明提供的多工位抛光机，多工位加工和粗、精抛同时加工得以实现，极大地提高了加工的稳定性和加工砂轮的使用寿命，极大地提高了抛光加工的质量，有效地降低了废品率，节省加工准备时间，提高生产效率。Beneficial effects: the multi-station polishing machine provided by the invention greatly improves the work flow of processed products. The multi-station polishing machine provided by the present invention realizes multi-station processing and simultaneous processing of rough and fine polishing, greatly improves the stability of processing and the service life of the processing grinding wheel, greatly improves the quality of polishing processing, and effectively The scrap rate is reduced, the processing preparation time is saved, and the production efficiency is improved.
附图说明Description of drawings
图1是本发明的结构示意图；Fig. 1 is a structural representation of the present invention;
图2是本发明的俯视结构示意图。Fig. 2 is a top view structural schematic diagram of the present invention.
图中，1.风扇电机，2.抛光电机，3.液压气缸，4.工装夹具，5.转盘，6.底座，7.转盘主电机，8.工装夹具主电机，9.丝杠牵引装置。In the figure, 1. Fan motor, 2. Polishing motor, 3. Hydraulic cylinder, 4. Tooling fixture, 5. Turntable, 6. Base, 7. Turntable main motor, 8. Tooling fixture main motor, 9. Lead screw traction device .
具体实施方式detailed description
为使本发明实施例的目的和技术方案更加清楚，下面将结合本发明实施例的附图，对本发明实施例的技术方案进行清楚、完整地描述。显然，所描述的实施例是本发明的一部分实施例，而不是全部的实施例。基于所描述的本发明的实施例，本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例，都属于本发明保护的范围：In order to make the purpose and technical solutions of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work all belong to the protection scope of the present invention:
如图所示：多工位抛光机，包括风扇电机1，抛光电机2，液压气缸3，工装夹具4，转盘5，底座6，转盘主电机7，工装夹具主电机8和丝杠牵引装置9；其中，驱动粗、精抛砂轮的两个抛光电机2在法兰的外侧，用固定螺栓将其固定在法兰上，粗、精抛砂轮在法兰的内侧，粗、精抛砂轮直接连接在电机的转轴上，电机2的转动直接带动粗、精抛砂轮高速转动，使砂轮在工件表面进行抛光动作。转盘5布置在底座6上，底座6的下方设有转盘主电机7及工装夹具主电机8，转盘5上设有若干个工装夹具4；主电机有三个，其中转盘主电机7用来带动转盘的转动，另外两个是工装夹具主电机8，用来驱动工装夹具4自转。三个主电机分别连接着三个减速机，转盘主电机7的高速旋转通过减速机减速，达到理想转速，通过减速机输出转轴传送至转盘回转系统轴，这样，就可以驱动转盘5的转动；工装夹具主电机通过减速机减速后，将减速后的转速传达给同步带轮，同步带轮通过旋转带动张紧的皮带运动，最终皮带将转速传达给工装夹具4，这样，工件就能在工装夹具4上随之转动。转盘5带动工装夹具4进入抛光工位，抛光电机2启动粗抛砂轮对其进行打磨，再启动精抛砂轮对其进行打磨。As shown in the figure: Multi-station polishing machine, including fan motor 1, polishing motor 2, hydraulic cylinder 3, fixture 4, turntable 5, base 6, turntable main motor 7, tooling fixture main motor 8 and screw traction device 9 Wherein, the two polishing motors 2 driving the coarse and fine polishing wheels are on the outside of the flange, and are fixed on the flange with fixing bolts, the rough and fine polishing wheels are on the inner side of the flange, and the rough and fine polishing wheels are directly connected On the rotating shaft of the motor, the rotation of the motor 2 directly drives the rough and fine polishing grinding wheels to rotate at a high speed, so that the grinding wheels perform polishing actions on the surface of the workpiece. The turntable 5 is arranged on the base 6, the turntable main motor 7 and the fixture main motor 8 are arranged under the base 6, and several tool fixtures 4 are arranged on the turntable 5; there are three main motors, and the turntable main motor 7 is used to drive the turntable rotation, the other two are tool fixture main motors 8, which are used to drive tool fixture 4 rotations. The three main motors are respectively connected with three reducers. The high-speed rotation of the turntable main motor 7 is decelerated by the reducer to reach the ideal speed, and the output shaft of the reducer is transmitted to the axis of the turntable rotation system, so that the rotation of the turntable 5 can be driven; After the main motor of the fixture is decelerated by the reducer, it transmits the decelerated speed to the synchronous pulley, and the synchronous pulley rotates to drive the tensioned belt to move, and finally the belt transmits the speed to the fixture 4, so that the workpiece can be on the fixture Rotate thereupon on fixture 4. The turntable 5 drives the fixture 4 to enter the polishing station, and the polishing motor 2 starts the rough polishing wheel to polish it, and then starts the fine polishing wheel to polish it.
本发明所述的多工位抛光机，还包括两个液压气缸3；所述的其中一个液压气缸3布置在工装夹具的上方，靠近抛光电机的砂轮处。所述的另一个液压气缸3布置在丝杆牵引装置9支撑导轨的下方。The multi-station polishing machine of the present invention also includes two hydraulic cylinders 3; one of the hydraulic cylinders 3 is arranged above the fixture, close to the grinding wheel of the polishing motor. The other hydraulic cylinder 3 is arranged below the supporting guide rail of the screw pulling device 9 .
本发明所述的多工位抛光机的抛光电机2上方设有风扇电机1，风扇电机1连接风扇。A fan motor 1 is arranged above the polishing motor 2 of the multi-station polishing machine of the present invention, and the fan motor 1 is connected to a fan.
本发明所述的多工位抛光机，还包括抛光砂轮进给用的丝杆牵引装置9和相配的螺母，两侧的支撑导轨及变向变速装置，液压气缸3直接驱动丝杆牵引装置9的进给和回退。The multi-station polishing machine of the present invention also includes a screw pulling device 9 for feeding the polishing grinding wheel and matching nuts, supporting guide rails on both sides and a speed change device, and the hydraulic cylinder 3 directly drives the screw pulling device 9 feed and retract.
本发明所述的多工位抛光机，一种使用权利要求2所述的多工位抛光机进行抛光的方法，其工作过程如下：The multi-station polishing machine described in the present invention is a method for polishing using the multi-station polishing machine described in claim 2, and its working process is as follows:
1)、安装工件到转盘上5，转到设定位置，利用液压气缸3使工件固定；1), install the workpiece on the turntable 5, turn to the set position, and use the hydraulic cylinder 3 to fix the workpiece;
2)、粗抛和精抛砂轮由抛光电机驱动，粗抛主要用粒度约16#～24#的砂轮，精抛砂轮主要用粒度约180#～320#的砂轮；液压气缸3牵引装置推动粗抛砂轮和精抛砂轮前进到设定位置，粗抛加工位运转，精抛加工位不转；2) The grinding wheels for rough polishing and fine polishing are driven by the polishing motor. The rough polishing mainly uses grinding wheels with a particle size of about 16#～24#, and the fine polishing wheels mainly use grinding wheels with a particle size of about 180#～320#; the hydraulic cylinder 3 traction device drives the coarse The polishing wheel and the fine polishing wheel advance to the set position, the rough polishing processing position operates, and the fine polishing processing position does not rotate;
3)、左侧抛光电机2采用交流电直接驱动工作，上方液压气缸3固定工件，由工装夹具主电机8的皮带带动，从而使第一个工件自转，开始粗抛光工件；3) The polishing motor 2 on the left is directly driven by alternating current, and the upper hydraulic cylinder 3 fixes the workpiece, which is driven by the belt of the main motor 8 of the tooling fixture, so that the first workpiece rotates on its own, and the rough polishing of the workpiece begins;
4)、粗抛光结束后上方液压气缸3松开，并且丝杆牵引装置9回退，带动抛光砂轮离开工作区域；4) After the rough polishing is finished, the upper hydraulic cylinder 3 is released, and the screw pulling device 9 retreats, driving the polishing wheel to leave the working area;
5)、三台电机工作，带动转盘转动45度，使工件完成自转和公转运动，转盘主电机7驱动转盘5转动，从而形成工件的公转运动，两侧工装夹具主电机8带动皮带运动，从而使皮带带动的工件自转；5) Three motors work to drive the turntable to rotate 45 degrees, so that the workpiece completes the rotation and revolution movement. The main motor 7 of the turntable drives the turntable 5 to rotate, thereby forming the revolution movement of the workpiece. The main motor 8 of the fixture on both sides drives the belt movement, thereby Make the workpiece driven by the belt rotate;
6)、上方液压气缸3下压，固定住工件，丝杆牵引装置9进给带动抛光砂轮进入加工区域，粗抛加工位旋转，精抛加工位不动；6), the upper hydraulic cylinder 3 presses down to fix the workpiece, the screw pulling device 9 feeds and drives the polishing wheel into the processing area, the rough polishing processing position rotates, and the fine polishing processing position does not move;
7)、转盘5再次转过45度，其他装置同上步骤运行，此时，精抛和粗抛砂轮同时运转，精抛砂轮抛光第一个工件，粗抛砂轮抛光第三个工件；7), the turntable 5 rotates 45 degrees again, and the other devices operate in the same way as above. At this time, the fine polishing and rough polishing wheels operate at the same time, the fine polishing wheel polishes the first workpiece, and the rough polishing wheel polishes the third workpiece;
8)、当转盘转过7次45度时，粗抛光砂轮停止，精抛光砂轮继续运动；8) When the turntable turns 7 times at 45 degrees, the rough polishing wheel stops and the fine polishing wheel continues to move;
9)、当第8个工件精抛光完毕，整个工作过程结束。9). When the eighth workpiece is finished polishing, the whole working process ends.
Claims (5)
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| CN106346342A (en) * | 2016-10-27 | 2017-01-25 | 岳西县宏胜铸造有限公司 | Surface accurate grinding mechanism of automobile metal part |
| CN108098568A (en) * | 2017-12-25 | 2018-06-01 | 深圳市合川医疗科技有限公司 | A kind of automatic grinding device and automatic grinding method |
| CN108326684A (en) * | 2018-04-12 | 2018-07-27 | 青岛瑞顺通工贸有限公司 | A kind of sponge column continuous grinding machine |
| CN108466163A (en) * | 2018-06-01 | 2018-08-31 | 洛阳誉芯金刚石有限公司 | For diamond and the efficient polissoir of diamond compact |
| CN108500829A (en) * | 2018-05-29 | 2018-09-07 | 徐建忠 | The precise polished machine of double-station |
| CN109227331A (en) * | 2018-10-25 | 2019-01-18 | 蓝思科技（长沙）有限公司 | A kind of glass processing device |
| CN109333288A (en) * | 2018-12-03 | 2019-02-15 | 嵊州市远昌机械有限公司 | Polishing device for producing hardware fittings |
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| CN108466163A (en) * | 2018-06-01 | 2018-08-31 | 洛阳誉芯金刚石有限公司 | For diamond and the efficient polissoir of diamond compact |
| CN108466163B (en) * | 2018-06-01 | 2024-05-07 | 洛阳誉芯金刚石有限公司 | High-efficiency polishing equipment for diamond and diamond composite sheet |
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| CN110936265A (en) * | 2019-12-18 | 2020-03-31 | 绍兴东方电热科技有限公司 | Automatic polishing equipment in kettle production process |
| CN112917367A (en) * | 2021-04-21 | 2021-06-08 | 惠州合友五金制品有限公司 | Steel multistation automatic polishing machine |
| CN114131496A (en) * | 2021-12-29 | 2022-03-04 | 深圳市普盛旺科技有限公司 | Automatic polishing production line |
| CN114800061A (en) * | 2022-04-19 | 2022-07-29 | 重庆市鑫智恒自动化设备有限公司 | Carousel formula multistation milling cutter system of processing |
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Application publication date: 20160928 |