The content of the invention:
It is an object of the invention to provide the ultra-thin big plate stonecutter of the energy-efficient heavy type of one kind and its processing technology, this is efficient
It is the ultra-thin big plate stonecutter of economical heavy and its processing technology simple structure, reasonable in design, be conducive to raising equipment to cut big plate
Stability.
The ultra-thin big plate stonecutter of the energy-efficient heavy type of the present invention, it is characterised in that:Including body, the left side being located on body,
Right two supports, the support are provided with hood-like liftable hood, are connected with rotation between two side of liftable hood
Main shaft, is connected with multi-disc cast-cutting saw slice on the rotating spindle, below the multi-disc cast-cutting saw slice and be located at left and right two support it
Between be provided with track, the track is provided with for placing the track sled of material to be cut.
Further, above-mentioned liftable hood includes the first main spindle box of two avris, two main shafts of the second main spindle box and connection
There is in the upper mask of case, the upper mask cavity body, fill out in the cavity body and be provided with counterweight material.
Further, it is electric first to be respectively equipped with above the first main spindle box and the second main spindle box on above-mentioned liftable hood
Machine and the second motor, first main axis of first motor by the first main spindle box of belt drive, second motor lead to
The second main axis of the second main spindle box of belt drive are crossed, first main shaft, the second main shaft and rotating spindle are coaxially connected.
Further, it is located on above-mentioned rotating spindle and between cast-cutting saw slice, is arranged with saw blade separator, each cast-cutting saw two-by-two
Multiple saw blade lockholes are uniformly laid with piece surface, two ends are equipped with the saw blade lockhole on each cast-cutting saw slice and there is locking nut
Check lock lever, be arranged with lockhole separator two-by-two between saw blade on check lock lever.
Further, above-mentioned saw blade lockhole is circular hole, and the cylinder of check lock lever can be worn centered on lockhole separator, described
Saw blade separator is cylinder.
Further, above-mentioned left and right two support is cement support, and the track sled slides along track, and track sled is by being located at
The reducing motor at track both ends drives movement.
Further, forward and backward two vertical guide pillars are fixed with above-mentioned left and right two support respectively, are provided with each vertical guide pillar body
The hoist cylinder that cylinder body is fixed thereon, the liftable hood are provided with the conduit slided with four vertical guide pillars of profit, described to rise
Four SEQ oil cylinders corresponding with hoist cylinder are fixed with drop hood, the piston rod end of the hoist cylinder connects
Connect the piston in SEQ oil cylinder body.
Further, the cylinder body of above-mentioned SEQ oil cylinder is provided with enterprising oil return opening and lower oil inlet and oil return mouth, positioned at can rise
The pipeline of the two diagonally opposing corner oil cylinders in SEQ oil cylinder on four angles of drop hood is connected with each other, i.e. the first SEQ oil cylinder
Enterprising oil return opening connect with the lower oil inlet and oil return mouth of diagonally opposing corner the second SEQ oil cylinder, and the second SEQ oil cylinder is enterprising
Oil return opening is connected with the lower oil inlet and oil return mouth of diagonally opposing corner the first SEQ oil cylinder.
The processing technology of the ultra-thin big plate stonecutter of the energy-efficient heavy type of the present invention, it is characterised in that:It is described energy-efficient heavy
The ultra-thin big plate stonecutter of type includes body, left and right two support being located on body, and the support is provided with hood-like liftable
Hood, is connected with rotating spindle between two side of liftable hood, multi-disc cast-cutting saw slice is connected with the rotating spindle,
Track is provided with below the multi-disc cast-cutting saw slice and between left and right two support, the track is provided with to be cut for placing
Cut the track sled of material;Before work, liftable hood drops to the cutting-height of the first feed, starts rotating spindle and drives multi-disc
Cast-cutting saw slice is rotated, and track sled moves gradually the underface toward multi-disc cast-cutting saw slice along track, until covering whole building stones, is connect
The cutting-height that liftable hood drops to the second feed again, track sled reverse movement, until whole building stones are covered, so
Designated depth of the reciprocating cutting to building stones.
Further, forward and backward two vertical guide pillars are fixed with above-mentioned left and right two support respectively, are provided with each vertical guide pillar body
The hoist cylinder that cylinder body is fixed thereon, the liftable hood are provided with the conduit slided with four vertical guide pillars of profit, described to rise
Four SEQ oil cylinders corresponding with hoist cylinder are fixed with drop hood, the piston rod end of the hoist cylinder connects
The piston in SEQ oil cylinder body is connect, the piston rod of four hoist cylinders drives the lifting of liftable hood.
The ultra-thin big plate stonecutter of the energy-efficient heavy type of the present invention and its processing technology have processing stability height, cutting smooth
The features such as degree height, highly polished sheet material for cutting out, it is possible to decrease the production cost and improve production efficiency of next procedure polishing.
Specific embodiment:
The present invention is described in further detail with actual embodiment below in conjunction with the accompanying drawings.
The ultra-thin big plate stonecutter of the energy-efficient heavy type of the present invention, including body 1, left and right two support being located on body 1
101st, 102, the support is provided with hood-like liftable hood 2, and the liftable hood is connected with rotation between 2 liang of sides
Main shaft 3, is connected with multi-disc cast-cutting saw slice 4 on the rotating spindle 3, below the multi-disc cast-cutting saw slice 4 and positioned at left and right two machine
Track 5 is provided between seat, the track 5 is provided with for placing the track sled 6 of material to be cut.Liftable hood and two supports
" door " font construction is formed, is made body preferable in process stability, is easily guaranteed that processing quality.
In order to be further ensured that the stability of body work, above-mentioned liftable hood 2 includes the first main spindle box of two avris
201st, the upper mask 203 of two main spindle boxes of the second main spindle box 202 and connection, has cavity body 204 in the upper mask 203, described
Fill out in cavity body 204 and be provided with counterweight material 205, counterweight material 205 is provided with upper mask 203 and imports and exports 13, so as to convenient tune
Section counterweight, the cavity due to being effectively utilized body inner chamber itself saves the design of other counter weight constructions, save space,
Structure is simplified, and counterbalancing effect and stabilizing effect are more preferably.
Further, it is located on above-mentioned liftable hood 2 above first main spindle box 201 and the second main spindle box 202 and sets respectively
There are the first motor 7 and the second motor 8, first main shaft 2011 turn of first motor 7 by the first main spindle box of belt drive 201
Dynamic, second motor 8 is rotated by the second main shaft 2021 of the second main spindle box of belt drive 202, first main shaft 2011,
Second main shaft 2021 and rotating spindle 3 are coaxially connected.First motor 7 is mair motor, and the second motor 8 is stand-by motor, second
Motor 8 is in starting working condition in cutting material or material transferring process or lower knife process, and the first motor 7 is only in cutting
During just start work, other states by stand-by motor drive the first main shaft 2011, the second main shaft 2021 and rotating spindle 3 and
Both sides belt is rotated.This kind is designed with high-torque when starting beneficial to energy-conservation and reduction the first motor 7 and is easily damaged.
Further, it is located on above-mentioned rotating spindle 3 and between cast-cutting saw slice, is arranged with saw blade separator 301 two-by-two, respectively cuts
Multiple saw blade lockholes 401 are uniformly laid with 4 surface of sawing piece, in the saw blade lockhole 401 on each cast-cutting saw slice, two ends is equipped with
Check lock lever 403 with locking nut 402, is arranged with lockhole separator 404 on check lock lever 403 two-by-two between saw blade.
Further, above-mentioned saw blade lockhole is circular hole, and the cylinder of check lock lever can be worn centered on lockhole separator, described
Saw blade separator is cylinder.Saw blade 2 can have a 3-15 pieces, and above-mentioned saw blade separator is cylinder, each saw blade separator and each
Lockhole separator is equally thick, the thickness all same of above-mentioned each saw blade, and it is identical to be fixed on the tip size of saw blade side face, phase
Each saw blade separator and each lockhole separator of same saw blade thickness and same thickness, makes the sheet thickness after cutting consistent,
Guarantee product quality, six points one to three points two for 2 diameter of saw blade of 4 place diameter of a circle of each saw blade lockhole.
In order to improve the frictional force of each saw blade separator and each lockhole separator and saw blade, can in each saw blade separator and
Each lockhole isolation panel surface is densely covered with pit.In order to radiate and strengthen intensity, round pit can be provided with saw blade surface.
When saw blade is installed, first each saw blade and separator are nested with main shaft successively, it is ensured that the blade lock on each saw blade
Hole is co-located, lockhole separator is sequentially placed into the blade lock hole position side on same axis then, while wearing
Enter two ends locking after check lock lever, the lockhole separator of each station and check lock lever are installed in this way, that is, completed.
The present invention as a result of check lock lever and lockhole separator so that the intensity of every ultrathin saw bit is able to globality
Enhancing, so break bar is difficult beat during cutting building stones, be difficult resonance, the width ratio tradition of cutter head used reduces hundred
/ tetra- ten, so as to blade loss is also greatly reduced, reduce the use cost of cutter head;The utilization rate of building stones is also significantly carried
Height, the saw kerf of cutting reduce, and the stone powder of discharge reduces 40 percent, many costs are reduced to later process;Due to
The width of cutter head is reduced, and so as to reduce in the resistance of cutting building stones, power consumption significantly can be reduced, and reach effective energy-conservation mesh
's;The sheet material for being cut out in addition makes plate surface not connect knife and cover knife not using the saw blade of traditional different-diameter
Cutter track vestige, flatness and smoothness are significantly improved, and reduce the time of follow-up grinding and polishing operation, and grinding and polishing cost is also greatly reduced.
Further, for the ease of conveying material, above-mentioned left and right two support is cement support, and the track sled is along track
Slide, track sled drives movement by the reducing motor positioned at track both ends.
Further, in order to balance the lifting of liftable hood, on above-mentioned left and right two support 101,102, fixation sets respectively
There are forward and backward two vertical guide pillars 9, the hoist cylinder 10 that cylinder body is fixed thereon is provided with each vertical guide pillar body, is set on the liftable hood
Have the conduit 901 slided with four vertical guide pillars 9 of profit, be fixed with the liftable hood 2 four it is corresponding with hoist cylinder
SEQ oil cylinder 11, the hoist cylinder 1001 end of piston rod connection SEQ oil cylinder body in piston 1101,
Hoist cylinder, SEQ oil cylinder are all common oil cylinders.
In order to further improve the stationarity of liftable hood lifting, the cylinder body 11 of above-mentioned SEQ oil cylinder is provided with
Enterprising oil return opening 1102 and lower oil inlet and oil return mouth 1103, two in the SEQ oil cylinder on four angles of liftable hood are tiltedly right
The pipeline of angle oil cylinder is connected with each other, i.e. the enterprising oil return opening of the first SEQ oil cylinder and diagonally opposing corner the second SEQ oil cylinder
Lower oil inlet and oil return mouth connection, and enter back under the enterprising oil return opening of the second SEQ oil cylinder and diagonally opposing corner the first SEQ oil cylinder
Hydraulic fluid port is connected.
The processing technology of the ultra-thin big plate stonecutter of the energy-efficient heavy type of the present invention, the ultra-thin big plate of the energy-efficient heavy type are cut
Stone machine includes body, left and right two support being located on body, and the support is provided with hood-like liftable hood, it is described can
Lifting is connected with rotating spindle between the side of hood both sides, and multi-disc cast-cutting saw slice is connected with the rotating spindle, and the multi-disc is cut
Below sawing piece and it is located between left and right two support and is provided with track, the track is provided with for placing the cunning of material to be cut
Rail car;Before work, liftable hood drops to the cutting-height of the first feed, starts rotating spindle and drives multi-disc cast-cutting saw slice to turn
Dynamic, track sled moves gradually the underface toward multi-disc cast-cutting saw slice along track, until cover whole building stones, then liftable machine
Cover drops to the cutting-height of the second feed again, and track sled reverse movement, until covering whole building stones, and so on cuts to
The designated depth of building stones.
Be fixed with forward and backward two vertical guide pillars on above-mentioned left and right two support respectively, cylinder body is provided with each vertical guide pillar body and fixes which
On hoist cylinder, the liftable hood is provided with the conduit slided with four vertical guide pillars of profit, solid on the liftable hood
Surely four SEQ oil cylinders corresponding with hoist cylinder, the piston rod end connection SEQ of the hoist cylinder are provided with
Piston in oil cylinder body, the piston rod of four hoist cylinders drive the lifting of liftable hood.
Cement seat of the invention double is divided into left and right cement seat, be provided with cement seat the vertical guide pillar of front left, the vertical guide pillar of front right, after
Left vertical guide pillar and rear right four vertical guide pillars 9 of vertical guide pillar, install hoist cylinder 10 in four vertical guide pillars, hoist cylinder piston rod is relative
Four SEQ oil cylinders should be housed, the effect of four SEQ oil cylinders is to play four oil cylinder height of adjustment steadily.Four
SEQ oil cylinder is connected on liftable hood, and the liftable hood has dust-proof, noise reduction, reduces environment to stone material factory dirty
Dye, reduces noise pollution and plays positive role.Mair motor is installed on liftable hood(First motor)With stand-by motor(Second
Motor), the mair motor stopping time when building stones are changed, stand-by motor do not shut down, and when building stones are finished changing, mair motor is restarted, with stand-by motor
It is operated together cutting, it is possible to decrease starting current, saving energy consumption reduces production cost.Liftable hood bottom is provided with left and right two
Individual main spindle box(First, second main spindle box), left and right main spindle box installed face-to-face, is in horizontal plane together, and two headstock spindles pass through
To being linked togather, two main shafts act on central rotational main shaft to central rotational main shaft simultaneously, saw blade is housed on main shaft, building stones can be entered
Row cutting processing.Truck rail bed is installed in the middle of two cement seats, two guide rails in truck rail bed, are covered with.Truck track bottom
Seat can link together according to need to actually laying a base to multiple unequal number amounts and carrying out the merging of multigroup multistage;Truck track
Lay truck on base, truck is used in combination also dependent on being actually needed to install multiple trucks and contact.If yield to be improved is simultaneously
The multiple stage machine also can be installed on straight line on same truck track, the cement seat of every machine highly shows ladder distribution.By same
Building stones are transmitted on truck track, every board is only responsible for one section of depth of cutting, waits building stones to be transported to last, and building stones are firm
Good cutting is finished.
Liftable hood is provided with saw blade water cover 12 simultaneously, plays water proof and dust proof effect.Liftable hood middle cavity can be filled out
Fill the counterweight material such as metal, nonmetallic and play whole machine and increase counterweight, there is positive role to stability.
Building stones are placed on truck(Can two, it is multiple)It is upper always to be pulled left and right by two reductors in front and back, liftable during beginning
Hood is raised to top(Saw blade is above building stones), after building stones carry out one or so do action in truck rail bed.
Four hoist cylinders start action, to decline certain depth;While the SEQ oil cylinder above hoist cylinder is also simultaneously
Work;Four balancing cylinders of adjustment on same level direction are equal to and adjust lifting cover and the saw blade on headstock spindle
On ibid horizontal vertical direction.The saw blade on lifting cover and main spindle box and headstock spindle below lifting cover is driven simultaneously
Together toward decline.Mair motor drives main spindle box belt by belt transmission with the rotational movement motor pulley of stand-by motor
Wheel is rotated, and then drives the saw blade circumgyration incision on main shaft.After truck often walks one or so do action, hoist cylinder is to decline
Certain stroke, until saw blade cuts to building stones bottom(Lower travel limit).Action is raised to peak to hoist cylinder upwards, and mair motor stops
Only move, stand-by motor continuously runs carries out standby tasks(Always can shut down if not being processed), truck runs to truck track
Building stones are unloaded up and down in rear end.
If during multiple host parallel connection operation, stage motion is changed into from wherein one end being walked to the other end always, works as row
When walking to cut to last, building stones are finished for cutting.Every main frame is responsible for cutting wherein certain depth building stones, when walking is to most
Building stones bottom is cut to when latter just.
The ultra-thin big plate stonecutter of the energy-efficient heavy type of the present invention and its processing technology have processing stability height, cutting smooth
The features such as degree height, highly polished sheet material for cutting out, it is possible to decrease the production cost and improve production efficiency of next procedure polishing.
Presently preferred embodiments of the present invention is the foregoing is only, it is all according to the accomplished change of scope of the present invention patent and modification
The covering scope of the present invention should all be belonged to.