CN105196424A - Chipped ashlar cutting production line - Google Patents
Chipped ashlar cutting production line Download PDFInfo
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- CN105196424A CN105196424A CN201510535849.3A CN201510535849A CN105196424A CN 105196424 A CN105196424 A CN 105196424A CN 201510535849 A CN201510535849 A CN 201510535849A CN 105196424 A CN105196424 A CN 105196424A
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Abstract
The invention relates to a chipped ashlar cutting production line and belongs to the field of stone cutting equipment. The chipped ashlar cutting production line comprises a butting cutting machine, a chipped ashlar cutting chamfering machine and a mill which are connected in sequence through a transition frame, wherein the butting cutting machine comprises a main frame; a mine car is arranged on the main frame; horizontal walking mechanisms are arranged at the two ends of the main frame; an upper transverse beam is arranged between the two horizontal walking mechanisms; the upper transverse beam is provided with a vertical hoisting mechanism; the vertical hoisting mechanism is connected with a main beam; a main shaft box provided with a main shaft and an auxiliary main shaft box provided with an auxiliary main shaft are arranged under the main beam; the chipped ashlar cutting chamfering machine comprises a worktable; the worktable is provided with a plurality of cutting machines; a chamfering machine is arranged between the first cutting machine and the second cutting machine; and each of each cutting machine and each chamfering machine comprises the main shaft box provided with the main shaft and the auxiliary shaft box provided with the auxiliary main shaft. According to the equipment, butting, cutting and chamfering are carried out on a guide rail in a production process and machining is carried out on the same production line; and the equipment does not need to be transported, the machining precision is improved, the working amount is alleviated and the working efficiency is improved.
Description
Technical field
The present invention relates to a kind of rectangular slab of stone cutting production line, belong to stone material cutting equipment field.
Background technology
Along with the raising day by day of production cost, the requirement of each stone material manufacturing enterprise to output is more and more higher, and existing common stone material cutting equipment can not meet Production requirement.In the rectangular slab of stone is produced, need stone raw material is carried out to flush, cutting, chamfering, cuts open light, each process need carries out on different devices respectively, a large amount of equipment that puts into production, has not only increased substantially cost, and occupation of land space is large, and stone material needs to transport between each equipment, machining accuracy can not be guaranteed, and workload is large, and production efficiency is low.
Summary of the invention
According to above deficiency of the prior art, the technical problem to be solved in the present invention is: provide a kind of rectangular slab of stone cutting production line, solve the problem, increase work efficiency and machining accuracy.
Rectangular slab of stone cutting production line of the present invention, comprise the flush cutting machine connected in turn by transition frame, rectangular slab of stone cutting beveler and grinding machine, flush cutting machine comprises body frame, body frame is provided with mine car, mine car is divided into mine car and lower mine car, chock is placed above lower mine car, lower mine car is provided with lowering or hoisting gear, upper mine car is equipped with cylinder, body frame two ends are equipped with horizontal running mechanism, entablature is provided with between on two horizontal running mechanisms, entablature is provided with vertical lifting mechanism, vertical lifting mechanism connects girder, girder has the main spindle box that main shaft is housed and the auxiliary main spindle box that auxiliary main shaft is housed, main shaft is connected with auxiliary main shaft, main shaft is provided with saw blade, main shaft connects motor,
Rectangular slab of stone cutting beveler comprises workbench, some cutting machines workbench are equipped with, beveler is provided with between First cutting machine and second cutting machine, cutting machine and beveler include the main spindle box that main shaft is housed and the auxiliary main spindle box that auxiliary main shaft is housed, main shaft is connected with auxiliary main shaft, main shaft is provided with saw blade, and main shaft connects motor; Workbench is provided with power transmission shaft, and power transmission shaft installs sprocket wheel, and sprocket wheel is combined with chain;
Grinding machine comprises frame, and frame is provided with conveyer, is provided with some grinding machine grinding heads above conveyer, and grinding machine grinding head connects grinding machine motor.
Described horizontal running mechanism comprises hoofing part, walking crossbeam, column, chain, drive sprocket and driven sprocket, body frame two ends are equipped with walking crossbeam, chain is successively through driven sprocket, drive sprocket, driven sprocket, chain two ends are separately fixed at walking crossbeam two ends, column is provided with above walking crossbeam, entablature is connected between two columns, drive sprocket and driven sprocket are contained on column, drive sprocket connects hoofing part, employing chain is fixed, sprocket rotation, the walking of straight line rail realizes, avoid slideway wearing and tearing, the phenomenons such as gear wear, improve the service life of equipment, chain two ends adjustable, synchronia can be adjusted at any time according to two end floor beam walking situations.
Described vertical lifting mechanism comprises lifting driving, leading screw, feed screw nut and vertical slide plate, and vertical slide plate is positioned at girder two ends, and vertical slide plate is driven with lifting be connected by leading screw, feed screw nut, and lifting driving is contained on entablature.
Lowering or hoisting gear on described lower mine car comprises eccentric wheel, and eccentric wheel connects rotary actuation by power transmission shaft, and rotary actuation band movable eccentric wheel rotates, upper mine car is risen, cylinder heads on building stones and rises, and then cylinder is by being connected to the sprocket rotation of one end, thus building stones are transported to next step operation.
The main spindle box of described beveler and auxiliary main spindle box are separately fixed on two risers, riser is provided with feed screw nut, two risers are connected on two columns by chute and slide rail, connected by entablature between two columns, entablature is provided with the bevel gear of pair of meshing, a bevel gear connection rotating shaft, another bevel gear connects leading screw, leading screw coordinates with feed screw nut, axis of rotation, screw turns is driven by bevel gear, leading screw drives feed screw nut to pull riser to be elevated, the degree of depth and the size of chamfering is adjusted by lifting, meet the chamfering requirement of differing heights building stones.
Chain on described workbench is equidistantly provided with some chocks, and chain is divided into upper and lower two parts, and chain rail is housed below the chain of top, and holder rail is housed below the chain of bottom, and holder rail is housed below the chain of bottom, and chain is walked on chain rail.
Chock on described workbench chain is provided with barb, and barb is arranged at interval of N number of chock, and N is positive integer, and resistance when barb positions building stones and increases cutting, is conducive to cutting.
Saw blade diameter range on described cutting machine is 500mm-1000mm, saw blade diameter dimension from First cutting machine to last cutting machine increases progressively, saw blade is farthest utilized, saw blade forms the structure that turriform increases progressively step by step, the power of motor cutting seat in the plane before making is little, and power of motor is significantly reduced.
Described flush cutting machine, cutting machine are connected main shaft with the motor on beveler by V belt translation.
Described transition frame comprises support, and support is provided with cylinder, and transition frame can be designed to the active transition frame of drive, also can be and does not have dynamic driven transition frame.
The beneficial effect that the present invention is compared with prior art had is:
Flush in rectangular slab of stone cutting production line production process, cutting, chamfering coexist on guide rail and carry out, and same production line is processed, does not need to carry, improve machining accuracy, save hanging device and carrying operation, alleviate workload, increase work efficiency; Install above this is flush cutting machine main shaft and organize saw blade more, adjustable interval, can according to size adjusting spacing, disposablely complete cutting, avoid the phenomenon that scale broken end sub-material is inaccurate, greatly improve working (machining) efficiency simultaneously, its horizontal running mechanism adopts chain to fix, sprocket rotation, and the walking of straight line rail realizes, avoid slideway wearing and tearing, the phenomenons such as gear wear, improve the service life of equipment, chain two ends adjustable, can adjust synchronia at any time according to two end floor beam walking situations, the equipment made runs more stable; Rectangular slab of stone cutting beveler complete equipment is for many complete equipments that can meet equal process requirements, and occupation of land space is little, and cost is low, and workload is little, and equipment general power is low, and operating efficiency improves, and ensure that cutting accuracy, meets the need of production of quality and quantity.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is flush cutting machine structure schematic diagram;
Fig. 3 is the top view of Fig. 2;
Fig. 4 is lower mine car structural representation;
Fig. 5 is the left view of Fig. 4;
Fig. 6 is rectangular slab of stone cutting chamfering machine structure schematic diagram;
Fig. 7 is the top view of Fig. 6;
Fig. 8 is the structural representation of cutting machine;
Fig. 9 is the structural representation of beveler;
Figure 10 is the left view of Fig. 9;
Figure 11 is Working table structure schematic diagram;
Figure 12 is transmission shaft structure schematic diagram;
Figure 13 is mill structure schematic diagram;
Figure 14 is the top view of Figure 13;
Figure 15 is transition frame structural representation;
Figure 16 is horizontal running mechanism principle schematic.
In figure: 1, flush cutting machine; 2, rectangular slab of stone cutting beveler; 3, grinding machine; 4, transition frame; 1-1, body frame; 1-2, crossbeam bottom girder; 1-3, walking crossbeam; 1-4, driven sprocket; 1-5, chain; 1-6, drive sprocket; 1-7, bevel gear; 1-8, entablature; 1-9, riser; 1-10, vertical slide plate; 1-11, column; 1-12, straight line rail; 1-13, auxiliary main spindle box; 1-14, auxiliary main shaft; 1-15, chock; 1-16, cylinder; 1-17, upper mine car; 1-18, lower mine car; 1-19, girder; 1-20, main spindle box; 1-21, main shaft; 1-22, saw blade; 1-23, eccentric wheel; 1-24, rotary actuation; 2-1, workbench; 2-2, beveler; 2-3, cutting machine; 2-4, saw blade; 2-5, put the first edge on a knife or a pair of scissors emery wheel; 2-6, emery wheel; 2-7, motor; 2-8, main spindle box; 2-9, main shaft; 2-10, power transmission shaft; 2-11, auxiliary main shaft; 2-12, auxiliary main spindle box; 2-13, rotating shaft; 2-14, entablature; 2-15, bevel gear; 2-16, riser; 2-17, leading screw; 2-18, column; 2-19, barb; 2-20, chock; 2-21, chain rail; 2-22, holder rail; 2-23, sprocket wheel; 2-24, chain; 3-1, frame; 3-2, conveyer; 3-3, grinding machine motor; 3-4, grinding machine grinding head; 4-1; Support; 4-2; Cylinder.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described further:
As shown in Fig. 1-Figure 16, rectangular slab of stone cutting production line comprises the flush cutting machine 1 connected in turn by transition frame 4, rectangular slab of stone cutting beveler 2 and grinding machine 3, flush cutting machine 1 comprises body frame 1-1, body frame 1-1 is provided with mine car, mine car is divided into mine car 1-17 and lower mine car 1-18, chock 1-15 is placed above lower mine car 1-18, lower mine car 1-18 is provided with lowering or hoisting gear, upper mine car 1-17 is equipped with cylinder 1-16, body frame 1-1 two ends are equipped with horizontal running mechanism, entablature 1-8 is provided with between on two horizontal running mechanisms, entablature 1-8 is provided with vertical lifting mechanism, vertical lifting mechanism connects girder 1-19, girder 1-19 has the main spindle box 1-20 that main shaft 1-21 is housed and the auxiliary main spindle box 1-13 that auxiliary main shaft 1-14 is housed, main shaft 1-21 is connected with auxiliary main shaft 1-14, main shaft 1-21 is provided with saw blade 1-22, main shaft 1-21 connects motor,
Rectangular slab of stone cutting beveler 2 comprises workbench 2-1,6 cutting machine 2-3 workbench 2-1 are equipped with, beveler 2-2 is provided with between First cutting machine and second cutting machine, cutting machine 2-3 and beveler 2-2 includes the main spindle box 2-8 that main shaft 2-9 is housed and the auxiliary main spindle box 2-12 that auxiliary main shaft 2-11 is housed, main shaft 2-9 is connected with auxiliary main shaft 2-11, main shaft 2-9 is provided with saw blade 2-4, and main shaft 2-9 connects motor; Workbench 2-1 is provided with power transmission shaft 2-10, power transmission shaft 2-10 installs sprocket wheel 2-23, sprocket wheel 2-23 is combined with chain 2-24;
As shown in Figure 13, Figure 14, grinding machine 3 comprises frame 3-1, and frame 3-1 is provided with conveyer 3-2, is provided with some grinding machine grinding head 3-4 above conveyer 3-2, and grinding machine grinding head 3-4 connects grinding machine motor 3-3.
Horizontal running mechanism comprises hoofing part, walking crossbeam 1-3, column 1-11, chain 1-5, drive sprocket 1-6 and driven sprocket 1-4, body frame 1-1 two ends are equipped with walking crossbeam 1-3, chain 1-5 is successively through driven sprocket 1-4, drive sprocket 1-6, driven sprocket 1-4, chain 1-5 two ends are separately fixed at walking crossbeam 1-3 two ends, column 1-11 is provided with above walking crossbeam 1-3, entablature 1-8 is connected between two column 1-11, drive sprocket 1-6 and driven sprocket 1-4 is contained on column 1-11, drive sprocket 1-6 connects hoofing part, column 1-11 lower end is provided with straight line rail 1-12, straight line rail 1-12 walks on walking crossbeam 1-3, walking crossbeam 1-3 is fixed on body frame 1-1 by crossbeam bottom girder 1-2.
Vertical lifting mechanism comprises lifting driving, leading screw, feed screw nut and vertical slide plate 1-10, vertical slide plate 1-10 is positioned at girder 1-19 two ends, vertical slide plate 1-10 is driven with lifting be connected by leading screw, feed screw nut, lifting driving is contained on entablature 1-8, lifting is driven through bevel gear 1-7 and connects leading screw, leading screw is contained in riser 2-16, and riser 2-16 is connected with column 1-11.
As shown in Figure 4, Figure 5, the lowering or hoisting gear on lower mine car 1-18 comprises eccentric wheel 1-23, and eccentric wheel 1-23 connects rotary actuation 1-24 by power transmission shaft, and the corner place of lower mine car 1-18 is respectively equipped with eccentric wheel 1-23.
The main spindle box 2-8 of beveler 2-2 and auxiliary main spindle box 2-12 is separately fixed on two riser 2-16, riser 2-16 is provided with feed screw nut, two riser 2-16 are connected on two column 2-18 by chute and slide rail, connected by entablature 2-14 between two column 2-18, entablature 2-14 is provided with the bevel gear 2-15 of pair of meshing, a bevel gear connection rotating shaft 2-13, another bevel gear connects leading screw 2-17, and leading screw 2-17 coordinates with feed screw nut; Saw blade on beveler 2-2 comprises put the first edge on a knife or a pair of scissors emery wheel 2-5 and emery wheel 2-6 two parts.
Chain 2-24 on workbench 2-1 is equidistantly provided with some chock 2-20, and chain 2-24 is divided into upper and lower two parts, and chain rail 2-21 is housed below the chain of top, and holder rail 2-22 is housed below the chain of bottom.
Chock 2-20 on workbench chain 2-24 is provided with barb 2-19, and barb 2-19 is arranged at interval of N number of chock 2-20, and N is positive integer.
Saw blade 2-4 diameter range on cutting machine 2-3 is 500mm-1000mm, and the saw blade 2-4 diameter dimension from First cutting machine to last cutting machine increases progressively.
Flush cutting machine 1, cutting machine 2-3 are connected main shaft with the motor on beveler 2-2 by V belt translation.
As shown in figure 15, transition frame 4 comprises support 4-1, and support 4-1 is provided with cylinder 4-2.
During work, building stones are positioned on the chock 1-15 of flush cutting machine 1, starter motor, driven by motor pulley rotation, main shaft 1-21 rotates, and then vertical lifting mechanism starts action, and lifting is driven through Bevel Gear Transmission and drives screw turns, leading screw drives vertical slide plate 1-10 to be elevated by feed screw nut, thus main shaft 1-21 declines; Motor above entablature 1-8 realizes complete machine walking by driving and driven sprocket wheel 1-6,1-4 and chain 1-5, completes cutting with this.After having cut, complete machine exits, lowering or hoisting gear action above lower mine car 1-18, rotary actuation 1-24 is with movable eccentric wheel 1-23 to rotate, upper mine car 17 is risen, cylinder 1-16 heads on building stones and rises, and then cylinder 1-16 is by being connected to the sprocket rotation of one end, thus building stones are transported to next step operation.
When arriving rectangular slab of stone cutting beveler 2, the sprocket wheel 2-23 on power transmission shaft 2-10 drives chain 2-24 transmission, and building stones are on chock 2-20, and building stones enter into above workbench 2-1, and resistance when barb 2-19 positions building stones and increases cutting, is conducive to cutting.1-6 seat in the plane is cutting seat in the plane, No. 7 is chamfering seat in the plane, No. 7 seats in the plane are after No. 1 seat in the plane, cutting machine 2-3 drives main shaft 2-9 to rotate by motor 2-7 by belt transmission and cuts, building stones enter into No. 1 successively, No. 7, No. 2-6, No. 6 cutting seats in the plane have out been cut, cutting enters No. 7 chamfering seats in the plane and carries out chamfering after No. 1 seat in the plane has been cut, beveler 2-2 drives main shaft 2-9 to rotate by motor 2-7 by belt transmission to carry out chamfering, the emery wheel 2-5 that puts the first edge on a knife or a pair of scissors above is that preparatory processing is carried out at the angle for the treatment of chamfering building stones, emery wheel 2-6 completes building stones chamfering below, the lifting structure of beveler 2-2 is that rotating shaft 2-13 drives leading screw 2-17 to rotate by bevel gear 2-15, leading screw 2-17 drives feed screw nut to pull riser 2-16 to be elevated, adjusted the degree of depth and the size of chamfering by lifting, meet the chamfering requirement of differing heights building stones.
Finally reach grinding machine 3, transmission device 3-2 drives building stones to advance, and grinding machine motor 3-3 drives grinding machine grinding head 3-4 to rotate, and carries out two sides polishing to building stones.
Claims (10)
1. a rectangular slab of stone cutting production line, it is characterized in that: comprise the flush cutting machine (1) connected in turn by transition frame (4), rectangular slab of stone cutting beveler (2) and grinding machine (3), flush cutting machine (1) comprises body frame (1-1), body frame (1-1) is provided with mine car, mine car is divided into mine car (1-17) and lower mine car (1-18), lower mine car (1-18) places chock (1-15) above, lower mine car (1-18) is provided with lowering or hoisting gear, cylinder (1-16) upper mine car (1-17) is equipped with, body frame (1-1) two ends are equipped with horizontal running mechanism, entablature (1-8) is provided with between on two horizontal running mechanisms, entablature (1-8) is provided with vertical lifting mechanism, vertical lifting mechanism connects girder (1-19), girder (1-19) has the main spindle box (1-20) that main shaft (1-21) is housed and the auxiliary main spindle box (1-13) that auxiliary main shaft (1-14) is housed, main shaft (1-21) is connected with auxiliary main shaft (1-14), main shaft (1-21) is provided with saw blade (1-22), main shaft (1-21) connects motor,
Rectangular slab of stone cutting beveler (2) comprises workbench (2-1), some cutting machines (2-3) workbench (2-1) are equipped with, beveler (2-2) is provided with between First cutting machine and second cutting machine, cutting machine (2-3) and beveler (2-2) include the main spindle box (2-8) that main shaft (2-9) is housed and the auxiliary main spindle box (2-12) that auxiliary main shaft (2-11) is housed, main shaft (2-9) is connected with auxiliary main shaft (2-11), main shaft (2-9) is provided with saw blade (2-4), and main shaft (2-9) connects motor; Workbench (2-1) is provided with power transmission shaft (2-10), power transmission shaft (2-10) is installed sprocket wheel (2-23), sprocket wheel (2-23) is combined with chain (2-24);
Grinding machine (3) comprises frame (3-1), frame (3-1) is provided with conveyer (3-2), conveyer (3-2) top is provided with some grinding machine grinding heads (3-4), and grinding machine grinding head (3-4) connects grinding machine motor (3-3).
2. rectangular slab of stone cutting production line according to claim 1, it is characterized in that: described horizontal running mechanism comprises hoofing part, walking crossbeam (1-3), column (1-11), chain (1-5), drive sprocket (1-6) and driven sprocket (1-4), body frame (1-1) two ends are equipped with walking crossbeam (1-3), chain (1-5) is successively through driven sprocket (1-4), drive sprocket (1-6), driven sprocket (1-4), chain (1-5) two ends are separately fixed at walking crossbeam (1-3) two ends, walking crossbeam (1-3) top is provided with column (1-11), entablature (1-8) is connected between two columns (1-11), drive sprocket (1-6) and driven sprocket (1-4) are contained on column (1-11), drive sprocket (1-6) connects hoofing part.
3. rectangular slab of stone cutting production line according to claim 1 and 2, it is characterized in that: described vertical lifting mechanism comprises lifting driving, leading screw, feed screw nut and vertical slide plate (1-10), vertical slide plate (1-10) is positioned at girder (1-19) two ends, vertical slide plate (1-10) to be driven with lifting by leading screw, feed screw nut and is connected, and is elevated driving and is contained on entablature (1-8).
4. rectangular slab of stone cutting production line according to claim 3, it is characterized in that: the lowering or hoisting gear on described lower mine car (1-18) comprises eccentric wheel (1-23), and eccentric wheel (1-23) connects rotary actuation (1-24) by power transmission shaft.
5. the rectangular slab of stone cutting production line according to claim 1 or 4, it is characterized in that: the main spindle box (2-8) of described beveler (2-2) and auxiliary main spindle box (2-12) are separately fixed on two risers (2-16), riser (2-16) is provided with feed screw nut, two risers (2-16) are connected on two columns (2-18) by chute and slide rail, connected by entablature (2-14) between two columns (2-18), entablature (2-14) is provided with the bevel gear (2-15) of pair of meshing, a bevel gear connection rotating shaft (2-13), another bevel gear connects leading screw (2-17), leading screw (2-17) coordinates with feed screw nut.
6. rectangular slab of stone cutting production line according to claim 5, it is characterized in that: the chain (2-24) on described workbench (2-1) is equidistantly provided with some chocks (2-20), chain (2-24) is divided into upper and lower two parts, chain rail (2-21) is housed below the chain of top, holder rail (2-22) is housed below the chain of bottom.
7. rectangular slab of stone cutting production line according to claim 6, it is characterized in that: the chock (2-20) on described workbench chain (2-24) is provided with barb (2-19), barb (2-19) is arranged at interval of N number of chock (2-20), and N is positive integer.
8. the rectangular slab of stone cutting production line according to claim 1 or 6, it is characterized in that: saw blade (2-4) diameter range on described cutting machine (2-3) is 500mm-1000mm, saw blade (2-4) diameter dimension from First cutting machine to last cutting machine increases progressively.
9. the rectangular slab of stone cutting production line according to claim 1 or 6, is characterized in that: described flush cutting machine (1), cutting machine (2-3) are connected main shaft with the motor on beveler (2-2) by V belt translation.
10. the rectangular slab of stone cutting production line according to claim 1 or 6, is characterized in that: described transition frame (4) comprises support (4-1), and support (4-1) is provided with cylinder (4-2).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510535849.3A CN105196424B (en) | 2015-08-27 | 2015-08-27 | Chipped ashlar cutting production line |
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|---|---|---|---|
| CN201510535849.3A CN105196424B (en) | 2015-08-27 | 2015-08-27 | Chipped ashlar cutting production line |
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| CN105196424A true CN105196424A (en) | 2015-12-30 |
| CN105196424B CN105196424B (en) | 2017-04-19 |
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| CN201510535849.3A Active CN105196424B (en) | 2015-08-27 | 2015-08-27 | Chipped ashlar cutting production line |
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| CN108145445A (en) * | 2018-01-29 | 2018-06-12 | 新兴河北工程技术有限公司 | A kind of automation equipment that ring chamfering is cut for cast tube |
| CN108501222A (en) * | 2018-04-04 | 2018-09-07 | 滨州市鑫通达机械铸造有限公司 | Rectangular slab of stone cutting production line |
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| CN108501222B (en) * | 2018-04-04 | 2020-06-02 | 滨州市鑫通达机械铸造有限公司 | Strip stone cutting production line |
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| CN105196424B (en) | 2017-04-19 |
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