CN105947562A - Automatic transmission line electronic control system between multiple factories - Google Patents

Automatic transmission line electronic control system between multiple factories Download PDF

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Publication number
CN105947562A
CN105947562A CN201610474950.7A CN201610474950A CN105947562A CN 105947562 A CN105947562 A CN 105947562A CN 201610474950 A CN201610474950 A CN 201610474950A CN 105947562 A CN105947562 A CN 105947562A
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CN
China
Prior art keywords
pallet
photoelectric sensor
transmission channel
controlling
power roller
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610474950.7A
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Chinese (zh)
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CN105947562B (en
Inventor
许海
李剑
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MARKOR INTERNATIONAL FURNITURE (TIANJIN) MANUFACTURING Co.,Ltd.
MARKOR INTERNATIONAL FURNITURE MANUFACTURE (TIANJIN) Co.,Ltd.
Meike shuchuang (Ganzhou) Home Intelligent Manufacturing Co.,Ltd.
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MARKOR INTERNATIONAL FURNISHINGS (TIANJIN) MANUFACTURING Co Ltd
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Priority to CN201610474950.7A priority Critical patent/CN105947562B/en
Publication of CN105947562A publication Critical patent/CN105947562A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054Input/output

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Conveyors (AREA)

Abstract

The invention discloses an automatic transmission line electronic control system between multiple factories. The system is characterized in that the system at least comprises transmission channels arranged between the multiple factories, tracked shuttle vehicles arranged in all the factories and conveying trays to transmission channel ports or moving the trays of the transmission channel ports to assigned positions, dispatch servers used for controlling the work state of the tracked shuttle vehicle in each factory, field servers used for controlling the work state of each power roller conveying device, and a control terminal used for controlling all the dispatch servers and all the field servers; at least two independent power roller conveying devices are arranged in each transmission channel; the movement directions of power rollers of every two power roller conveying devices are opposite; the tracked shuttle vehicles and the field servers are each provided with a wireless communication module; the wireless communication modules perform data interaction with the dispatch servers through a base station; and the dispatch servers perform data interaction with the control terminal through switches.

Description

Automatization's transmission line electric-control system between many plant areas
Technical field
The present invention relates to furniture processing technology field, particularly relate to automatization's transmission line electric-control system between a kind of many plant areas.
Background technology
It is known that for the ease of the needs managing and meeting production process, large-scale furniture processing enterprise is provided with many Individual plant area, each plant area processes and is cached with different materials, in the concrete course of processing, it is often necessary to by material from One plant area is carried to another one plant area, now by the operation used is: be first positioned in pallet by material, so After utilize manpower or motor vehicles by pallet carrying to specifying plant area, it is therefore apparent that this traditional mode of transport exists Following defect: one, automaticity ratio is relatively low, and conevying efficiency is low, two, during carrying, often take The accident of wrong pallet;And then cause the carrying work of repeatability;Three, it is open-air atmosphere between plant area, is sometimes limited to sky Gas, such as wind and rain weather.
Summary of the invention
The technical problem to be solved in the present invention is: provide automatization's transmission line electric-control system between a kind of many plant areas, these many factories Between district, automatization's transmission line electric-control system is capable of the automated handling of pallet between different plant area, reduces simultaneously and accesses The error rate of pallet.
The present invention solves that technical problem is adopted the technical scheme that present in known technology:
Automatization's transmission line electric-control system between a kind of many plant areas, at least includes:
It is arranged at the transmission channel between many plant areas;At least provided with two separate power in every transmission channel Roller conveying equipment;The power roller direction of motion of two power roller conveying equipments is contrary;
It is arranged at each on-site, pallet is transported to transmission channel mouth or the pallet of transmission channel mouth is moved to finger The rail shuttle that location is put;
For controlling the dispatch server of each on-site rail shuttle duty;
For controlling the presence server of every power roller conveying equipment duty;
And for controlling the control terminal of whole dispatch server and presence server;Wherein:
Being provided with wireless communication module in every rail shuttle, presence server, described wireless communication module passes through Base station and dispatch server carry out data interaction;Described dispatch server carries out data interaction by switch with controlling terminal.
Further: described pallet is divided into A class pallet, B class pallet and C class pallet three types, wherein: A class pallet Width, length, be highly followed successively by: 1800mm, 1200mm, 150mm;The width of B class pallet, length, height Degree is followed successively by: 2400mm, 1200mm, 150mm;Width, the length of C class pallet, highly it is followed successively by: 1200mm, 1200mm、150mm;Each pallet is provided with the bar code of tray information, every rail shuttle is arranged insighted The optoelectronic device of other tray types.
Further: described optoelectronic device includes that four photoelectric sensors, described four photoelectric sensors are respectively as follows: first Photoelectric sensor, the second photoelectric sensor, the 3rd photoelectric sensor, the 4th photoelectric sensor;Wherein: the first photoelectric transfer Distance between sensor and the second photoelectric sensor is 600mm, between the second photoelectric sensor and the 3rd photoelectric sensor Distance is 1200mm, and the distance between the 3rd photoelectric sensor and the 4th photoelectric sensor is 1200mm, the first photoelectric transfer Distance between sensor and the 3rd photoelectric sensor is 1800mm;Between first photoelectric sensor and the 4th photoelectric sensor Distance be 2400mm.
Further: every power roller conveying equipment includes transmitting roller, driving this transmission roller main story or electricity of reversion Machine, the Programmable Logic Controller of control motor action state, be provided with SM321 expansion module on described Programmable Logic Controller; Described SM321 expansion module is electrically connected with the control terminal of motor by converter;Described Programmable Logic Controller and on-the-spot clothes Business device carries out data interaction by wireless communication module.
The present invention has the advantage that with good effect:
By using technique scheme, when needs carry out pallet carrying between Liang Ge plant area, wear first with rail Shuttle car arrival takes dish place and accesses pallet, then palletized transport reaches transmission channel mouth, and is unloaded at roller conveying equipment On, starting power roller conveying equipment, power roller is by the transmission channel mouth of palletized transport to another plant area, and unloads On rail shuttle, by rail shuttle, destination is specified in palletized transport arrival subsequently.Whole handling process is the most certainly Dynamicization, has saved substantial amounts of labor cost, simultaneously as be provided with identification bar code on described pallet, at every rail The optoelectronic device of detection pallet model it is provided with on shuttle;Therefore all pallet is carried out when rail shuttle accesses pallet Scanning verification, and then ensure that the accuracy rate accessing pallet, prevent mistake from accessing the generation of pallet.
Accompanying drawing explanation
Fig. 1 is the structure chart of the preferred embodiment of the present invention;
Fig. 2 is the circuit block diagram of the preferred embodiment of the present invention;
Fig. 3 is the circuit diagram of power roller action executing part of the present invention;
Fig. 4 is the Part I circuit diagram of input module in the preferred embodiment of the present invention;
Fig. 5 is the Part II circuit diagram of input module in the preferred embodiment of the present invention;
Fig. 6 is the Part III circuit diagram of input module in the preferred embodiment of the present invention;
Fig. 7 is the Part IV circuit diagram of input module in the preferred embodiment of the present invention;
Fig. 8 is the Part I circuit diagram of output module in the preferred embodiment of the present invention;
Fig. 9 is the Part II circuit diagram of output module in the preferred embodiment of the present invention;
Wherein: 1, track;2, power roller conveying equipment;3, rail shuttle.
Detailed description of the invention
For the summary of the invention of the present invention, feature and effect can be further appreciated that, hereby enumerate following example, and coordinate accompanying drawing Describe in detail as follows:
Refer to Fig. 1 to Fig. 2, automatization's transmission line electric-control system between a kind of many plant areas, including:
It is arranged at the transmission channel between many plant areas;At least provided with two separate power in every transmission channel Roller conveying equipment 2;The power roller direction of motion of two power roller conveying equipments 2 is contrary;
It is arranged at each on-site, pallet is transported to transmission channel mouth or the pallet of transmission channel mouth is moved to finger The rail shuttle 3 that location is put;Being provided with track 1 between pallet buffer area and transmission channel mouth, rail shuttle 3 follows Ring is between pallet buffer area and transmission channel mouth;Rail shuttle 3 is all not required to very important person when accessing pallet and unloading pallet For intervening, whole transmitting procedure realizes automatization;
For controlling the dispatch server of each on-site rail shuttle duty;
For controlling the presence server of every power roller conveying equipment duty;
And for controlling the control terminal of whole dispatch server and presence server;Wherein:
Being provided with wireless communication module in every rail shuttle, presence server, described wireless communication module passes through Base station and dispatch server carry out data interaction;Described dispatch server carries out data interaction by switch with controlling terminal.
Described pallet is divided into A class pallet, B class pallet and C class pallet three types, wherein: the width of A class pallet, Length, highly it is followed successively by: 1800mm, 1200mm, 150mm;Width, the length of B class pallet, highly it is followed successively by: 2400mm、1200mm、150mm;Width, the length of C class pallet, be highly followed successively by: 1200mm, 1200mm, 150mm;Each pallet is provided with the bar code of tray information, every rail shuttle is provided with identification pallet class The optoelectronic device of type.
As preferably: described optoelectronic device includes four photoelectric sensors, wherein: four photoelectric sensors are linearly distributed, In order to easy for installation, and when preventing from accessing pallet damaging photoelectric sensor, aforementioned four photoelectric sensor is arranged at On one side of car body upper surface, for sake of clarity, by the most named for four photoelectric sensors: the first photoelectric sensing Device, the second photoelectric sensor, the 3rd photoelectric sensor, the 4th photoelectric sensor;First photoelectric sensor and the second photoelectricity Distance between sensor is 600mm, and the distance between the second photoelectric sensor and the 3rd photoelectric sensor is 1200mm, Distance between 3rd photoelectric sensor and the 4th photoelectric sensor is 1200mm, the first photoelectric sensor and the 3rd photoelectricity Distance between sensor is 1800mm;Distance between first photoelectric sensor and the 4th photoelectric sensor is 2400mm;That is, the distance between adjacent two photoelectric sensors is followed successively by: 600mm, 1200mm, 1200mm.
The operation principle process of this preferred embodiment is: as it is shown in figure 1, pallet is carried to B plant area, work from A plant area Make personnel by controlling terminal or dispatch server by the initial address of pallet and information, the termination address of pallet and information Occur to some rail shuttle 3 of A on-site, B on-site some rail shuttle 3 and A plant area and B Power roller conveying equipment 2 between plant area;Subsequently, some rail shuttle 3 of A on-site arrives initial address, logical The type of pallet is judged by the optoelectronic device crossed on rail shuttle 3, if the type pallet then accesses pallet, Then transporting the transmission channel mouth to A plant area by track 1, the message that otherwise makes a mistake is given and is controlled terminal and dispatch service Device, and pallet is unloaded on power roller conveying equipment 2, power roller conveying equipment 2 is by palletized transport to B afterwards The transmission channel mouth of plant area, is waited some the rail shuttle 3 of B on-site in this and accesses pallet, and worn by rail The type of pallet is judged by the optoelectronic device on shuttle car 3, if the type pallet then accesses pallet, then passes through Track 1 transports the appointment buffer area to B plant area.
Every power roller conveying equipment includes transmitting roller, driving this transmission roller main story or the motor of reversion, control electricity The Programmable Logic Controller of machine operating state, wherein: transmission roller, motor, Programmable Logic Controller, frequency changer are and compare Ripe technology, the most no longer concrete structure and principle to each parts carries out too much repeating;Refer to Fig. 3 To Fig. 9, for easy-to-connect, and the stable transmission of guarantee control signal, this patent selects the programmable control of Siemens's series Device processed, is provided with SM321 expansion module on described Programmable Logic Controller simultaneously;Described SM321 expansion module passes through Converter electrically connects with the control terminal of motor;Described Programmable Logic Controller is entered by wireless communication module with presence server Row data interaction;The model that frequency changer is selected is CIMR-JB4A0004.
Above embodiments of the invention are described in detail, but described content has been only presently preferred embodiments of the present invention, no The practical range for limiting the present invention can be considered.All impartial changes made according to the present patent application scope and improvement etc., Within all should still belonging to the patent covering scope of the present invention.

Claims (4)

1. automatization's transmission line electric-control system between a Zhong Duo plant area, it is characterised in that: at least include:
It is arranged at the transmission channel between many plant areas;At least provided with two separate power in every transmission channel Roller conveying equipment;The power roller direction of motion of two power roller conveying equipments is contrary;
It is arranged at each on-site, pallet is transported to transmission channel mouth or the pallet of transmission channel mouth is moved to finger The rail shuttle that location is put;
For controlling the dispatch server of each on-site rail shuttle duty;
For controlling the presence server of every power roller conveying equipment duty;
And for controlling the control terminal of whole dispatch server and presence server;Wherein:
Being provided with wireless communication module in every rail shuttle, presence server, described wireless communication module passes through Base station and dispatch server carry out data interaction;Described dispatch server carries out data interaction by switch with controlling terminal.
Automatization's transmission line electric-control system between many plant areas the most according to claim 1, it is characterised in that: described torr Dish is divided into A class pallet, B class pallet and C class pallet three types, wherein: the width of A class pallet, length, highly It is followed successively by: 1800mm, 1200mm, 150mm;Width, the length of B class pallet, highly it is followed successively by: 2400mm, 1200mm、150mm;Width, the length of C class pallet, highly it is followed successively by: 1200mm, 1200mm, 150mm; Each pallet is provided with the bar code of tray information, every rail shuttle is provided with the photoelectricity identifying tray types Equipment.
Automatization's transmission line electric-control system between many plant areas the most according to claim 2, it is characterised in that: described light Electricity equipment includes that four photoelectric sensors, described four photoelectric sensors are respectively as follows: the first photoelectric sensor, the second photoelectricity Sensor, the 3rd photoelectric sensor, the 4th photoelectric sensor;Wherein: the first photoelectric sensor and the second photoelectric sensor Between distance be 600mm, the distance between the second photoelectric sensor and the 3rd photoelectric sensor is 1200mm, the 3rd Distance between photoelectric sensor and the 4th photoelectric sensor is 1200mm, the first photoelectric sensor and the 3rd photoelectric sensing Distance between device is 1800mm;Distance between first photoelectric sensor and the 4th photoelectric sensor is 2400mm.
Automatization's transmission line electric-control system between many plant areas the most according to claim 3, it is characterised in that: every is moved Power roller conveying equipment includes transmitting roller, driving this transmission roller main story or the motor of reversion, control motor action state Programmable Logic Controller, described Programmable Logic Controller is provided with SM321 expansion module;Described SM321 expanded mode Block is electrically connected with the control terminal of motor by converter;Described Programmable Logic Controller and presence server pass through radio communication Module carries out data interaction.
CN201610474950.7A 2016-06-21 2016-06-21 Transmission line electric-control system is automated between more plant areas Active CN105947562B (en)

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Application Number Priority Date Filing Date Title
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CN105947562B CN105947562B (en) 2018-08-21

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2119643A1 (en) * 2008-05-16 2009-11-18 TGW Mechanics GmbH Method and storage system for consolidating of shipping units
CN103280149A (en) * 2013-06-08 2013-09-04 苏州大学 Industrial automatic logistics teaching system
CN203269095U (en) * 2013-05-27 2013-11-06 湖南桑乐数字化太阳能有限公司 Automatic warehouse entering transport line
CN103934447A (en) * 2014-04-02 2014-07-23 中国汽车工业工程公司 Sand core distribution device
CN205873134U (en) * 2016-06-21 2017-01-11 美克国际家私(天津)制造有限公司 Automatic transmission line system between many factories

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2119643A1 (en) * 2008-05-16 2009-11-18 TGW Mechanics GmbH Method and storage system for consolidating of shipping units
CN203269095U (en) * 2013-05-27 2013-11-06 湖南桑乐数字化太阳能有限公司 Automatic warehouse entering transport line
CN103280149A (en) * 2013-06-08 2013-09-04 苏州大学 Industrial automatic logistics teaching system
CN103934447A (en) * 2014-04-02 2014-07-23 中国汽车工业工程公司 Sand core distribution device
CN205873134U (en) * 2016-06-21 2017-01-11 美克国际家私(天津)制造有限公司 Automatic transmission line system between many factories

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Effective date of registration: 20201014

Address after: 300457 Tianjin Taifeng Binhai Economic and Technological Development Zone, Road No. 180

Patentee after: MARKOR INTERNATIONAL FURNITURE MANUFACTURE (TIANJIN) Co.,Ltd.

Patentee after: MARKOR INTERNATIONAL FURNITURE (TIANJIN) MANUFACTURING Co.,Ltd.

Address before: 300457 Tianjin City seventh street, Binhai Economic and Technological Development Zone No. 53

Patentee before: MARKOR INTERNATIONAL FURNITURE (TIANJIN) MANUFACTURING Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20210910

Address after: 341400 phase III, Longling Furniture Industrial Park, Nankang District, Ganzhou City, Jiangxi Province

Patentee after: Meike shuchuang (Ganzhou) Home Intelligent Manufacturing Co.,Ltd.

Patentee after: MARKOR INTERNATIONAL FURNITURE MANUFACTURE (TIANJIN) Co.,Ltd.

Patentee after: MARKOR INTERNATIONAL FURNITURE (TIANJIN) MANUFACTURING Co.,Ltd.

Address before: 300457 No. 180, Taifeng Road, economic and Technological Development Zone, Binhai New Area, Tianjin

Patentee before: MARKOR INTERNATIONAL FURNITURE MANUFACTURE (TIANJIN) Co.,Ltd.

Patentee before: MARKOR INTERNATIONAL FURNITURE (TIANJIN) MANUFACTURING Co.,Ltd.