CN105945479A - Arch type tyre film frame and method for manufacturing shield segment reinforcement cage by utilizing arch type tyre film frame - Google Patents
Arch type tyre film frame and method for manufacturing shield segment reinforcement cage by utilizing arch type tyre film frame Download PDFInfo
- Publication number
- CN105945479A CN105945479A CN201610348781.2A CN201610348781A CN105945479A CN 105945479 A CN105945479 A CN 105945479A CN 201610348781 A CN201610348781 A CN 201610348781A CN 105945479 A CN105945479 A CN 105945479A
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- China
- Prior art keywords
- film frame
- welded
- arcuately
- reinforcement cage
- vertical bracket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000002787 reinforcement Effects 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 44
- 239000010959 steel Substances 0.000 claims abstract description 44
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 13
- 238000000465 moulding Methods 0.000 claims abstract description 7
- 210000003205 muscle Anatomy 0.000 claims description 25
- 238000003466 welding Methods 0.000 claims description 10
- 238000011017 operating method Methods 0.000 claims description 2
- 238000010276 construction Methods 0.000 abstract description 12
- 238000003754 machining Methods 0.000 abstract description 2
- 238000011900 installation process Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses an arch type tyre film frame and a method for manufacturing a shield segment reinforcement cage by utilizing the arch type tyre film frame. The arch type tyre film frame comprises two landing legs, a bottom frame, two combining side plates, two longitudinal vertical brackets, four transverse vertical brackets and a limiting device, wherein the two landing legs are welded at one end of the bottom frame to form an inclined bracket; the two combining side plates are connected on two sides of the bottom frame through hinges; an arc-shaped steel plate is welded on the top surface of each of the combining side plates; two ends of the two longitudinal vertical brackets are welded on the bottom frame; two transverse vertical brackets are buckled on the longitudinal vertical brackets in a slotting manner and are welded together. The arch type tyre film frame can rapidly combine the reinforcement cage for moulding; stirrup component meshes and main reinforcing bars are directly put in a fixing groove of the arch type tyre film frame and are directly welded to form cages, and the cages are directly hoisted to a reinforcement cage stacking area by a joist barrow and are directly stacked without overturning, so that the construction procedures are simplified, the construction efficiency is greatly improved, the machining precision of the reinforcement cages can be improved, and the construction quality is ensured.
Description
Technical field
The present invention relates to shield duct piece fabrication of reinforcing cage technical field, particularly relate to arcuately tire film frame and utilization arcuately
Tire film frame makes the method for shield duct piece steel reinforcement cage.
Background technology
Section of jurisdiction is the important stress control used in shield method tunnel construction, is the outermost layer barrier in tunnel, bears
Tunnel molding, sealing, the function of gear soil.Under the condition of construction of automatic production line section of jurisdiction, fabrication of reinforcing cage
Precision and efficiency of construction must be guaranteed, and could meet the normal operation requirement of production line.Traditional steel reinforcement cage
Being made as reinforcing bar directly to put on the ground, colligation welding fabrication, make efficiency is low, and fabrication of reinforcing cage precision
Low, or use lower horizontal-type steel bar to make tire film frame, use lower horizontal-type steel bar to make tire film frame, main placing
During muscle, relatively elaborate, in additional muscle installation process, owing to tire film frame bottommost is the most relatively low,
Winch to laydown area after inconvenient operation, and steel reinforcement cage molding and need to overturn 90 ° or 180 ° of rears are stackable.
In order to ensure the normal operation of automatic production line, use traditional steel bar meter and make construction method,
Then need to put into substantial amounts of manpower and plant equipment.Cause production cost to increase, and cannot effectively ensure reinforcing bar
The making precision of cage, and use existing lower horizontal-type steel bar to make tire film frame, compare expense during fabrication of reinforcing cage
Power, operation sequence is more complicated, and inconvenient operation.
Summary of the invention
Present invention seek to address that the deficiencies in the prior art, and one arcuately tire film frame is provided and utilizes arcuately tire film frame
The method making shield duct piece steel reinforcement cage, arcuately tire film frame can be efficient, laborsaving, easy completes shield duct piece for this
The making molding of steel reinforcement cage, i.e. ensure that the making precision of steel reinforcement cage, can ensure automatic production line again
Under normal operating conditions, save substantial amounts of labour force and plant equipment, save construction cost.
The present invention for achieving the above object, by the following technical solutions: arcuately tire film frame, it is characterised in that bag
Including two supporting legs, under(-)chassis, two combinations side plate, two longitudinal vertical brackets, four horizontal vertical
Bracket, a stopping means, two supporting legs are welded on one end of under(-)chassis, form tilting support, two
Combination side plate uses hinge to be connected to under(-)chassis both sides, and the end face of two combination side plates has been respectively welded one
Individual curved plate, two longitudinal vertical bracket two ends are welded on under(-)chassis, and horizontal vertical bracket fluting is buckled in
On longitudinal vertical bracket and weld together, stopping means is welded on the end face of longitudinal vertical bracket least significant end,
The both sides of under(-)chassis are welded with four baffle plates, and the middle of combination side plate both sides is provided with side plate switch.
Described supporting leg, under(-)chassis are channel-section steel.
Described combination side plate is channel-section steel and steel plate combination.
Described longitudinal vertical bracket, horizontal vertical bracket are steel plate.
Described stopping means is steel pipe.
Inside described curved plate and longitudinal vertical bracket, horizontal vertical bracket end face are according to shield duct piece arrangement of reinforcement
Stirrup spacing and main muscle spacing carry out offering groove.
The present invention also provides for a kind of method utilizing arcuately tire film frame making shield duct piece steel reinforcement cage, it is characterised in that
Including following operating procedure:
1., assembling steel reinforcement cage:
Assembling sequence is: first stirrup member mesh sheet is placed according to curved plate inboard groove, presses
Wearing main muscle according to horizontal vertical bracket end face groove, additional muscle, to stopping means, is put the most again in one end, collated
Weld after molding；
2., welding:
Welding sequence is: first weld the most main muscle of limited location device one end, end, then ajusts other end reinforcing bar and enter
Row welding, then welds main muscle, finally with stirrup, additional muscle to two ends respectively successively from centre position
After becoming cage, open side switching plate, to open combination side plate, combination side plate is leaned on baffle plate, employing purlin car will
Steel reinforcement cage hangs out arcuately tire film frame gently.
The invention has the beneficial effects as follows:
(1), efficiency of construction is improved, it is ensured that construction speed: the present invention arcuately tire film frame can be quickly by steel reinforcement cage
Combination forming, is directly placed at stirrup member mesh sheet and main muscle in the fixed groove of arcuately tire film frame, directly welds
Directly use purlin car to winch to steel reinforcement cage laydown area after being connected into cage, and one-tenth cage, it is not necessary to upset, directly stack, letter
Change working procedure, substantially increased efficiency of construction, at automatization's flowing water of+3 steam-cured lines of 1 production line
Under line production model, the per tour of reinforcing bar teams and groups only needs to configure 30 people, enough meets and produces 40 endless tube sheets productions every day
Requirement.
(2), steel reinforcement cage machining accuracy is improved, it is ensured that construction quality: the present invention arcuately tire film frame effectively ensures
Inside steel reinforcement cage compact dimensions, and combination side plate end face curved plate and longitudinally, laterally vertical bracket end face is recessed
Groove, is effectively guaranteed steel wire binding bar and main muscle spacing, and it is concordant that stopping means is effectively guaranteed steel reinforcement cage termination.
(3), easy to operate, time saving and energy saving: in the manufacturing process of steel reinforcement cage, putting of the main muscle of levels arc
Put, be that one end is directly pierced in stirrup member mesh sheet from the eminence of tire film frame, to arcuately tire film frame by operator
Lower advances, and utilizes the gravity of reinforcing bar and the thrust of operator that reinforcing bar one end is pushed to arcuately tire film frame bottom
At stopping means, in the installation process of additional muscle, the outbreak direct holding station of workman can complete immediately, is not required to curved
Waist is bowed, and makes whole fabrication of reinforcing cage process operation convenient, and not only saved time, but also laborsaving.
Accompanying drawing explanation
Fig. 1 is the present invention arcuately tire film frame side view.
Fig. 2 is the present invention arcuately tire film frame front view.
Fig. 3 is the present invention arcuately tire film frame top view.
In figure: 1 under(-)chassis, 2 hinges, 3 supporting legs, 4 baffle plates, 5 horizontal vertical brackets, 6
Combination side plate, 7 longitudinal vertical brackets, 8 curved plates, 9 side plate switches, 10 stopping means.
It is described in detail referring to the drawings below with reference to embodiments of the invention.
Detailed description of the invention
The invention will be further described with embodiment below in conjunction with the accompanying drawings:
As shown in Figure 1, Figure 2 and Figure 3, the present invention provides one arcuately tire film frame, including using 160 × 63
× 6.5mm channel-section steel makes two supporting legs 3 of a length of 600mm, long 3170mm, the bottom of wide 1700mm
Framework 1 (making according to design shield duct piece size), uses the hinge 2 that rustless steel is made, uses 140
× 58 × 6mm channel-section steel makes the combination side plate 6 of growth 3170mm, a diameter of 5400mm, uses 10mm
Steel plate makes 2 block length 3170mm, the curved plate 8 of a width of 300mm, a diameter of 5400mm, two pieces
Longitudinal vertical bracket 7 of long 3170mm, a width of 300mm, a diameter of 5400mm, four block lengths are 1700mm,
The horizontal vertical bracket 5 of a width of 300mm, the baffle plate 4 of the oblique angle type that employing 10mm steel plate makes, two
Individual rotary side plate switch 9, uses the stopping means 10 that the scaffold tubes of a diameter of 48mm makes, two supporting legs
3 one end being welded on under(-)chassis 1, make bottom frame put up tilting, and two combination side plates 6 use six hinges
Chain 2, each three of both sides are connected with under(-)chassis 1, and in openable side plate, two curved plates 8 weld respectively
Being located at the end face of two combination side plates 6, make the inner width of curved plate 8 be maintained at 1400mm, two longitudinal directions are stood
Formula bracket 7 is average to be laid, and fillet welding in the vertical position is connected on under(-)chassis 1, and four horizontal vertical brackets 5 are horizontal
Average laying, fillet welding in the vertical position is connected on under(-)chassis 1, with longitudinal vertical bracket 7 infall, offer slot,
And be welded and fixed.Four baffle plates 4 are respectively welded at the both sides of under(-)chassis 1, and side plate switch 9 is arranged on combination
The middle of side plate 6 both sides.
Inside the curved plate 8 of described combination side plate 6 end face and longitudinal vertical bracket 7, horizontal vertical bracket 5
End face carries out offering groove according to shield duct piece arrangement of reinforcement stirrup spacing and main muscle spacing.
The present invention also provides for a kind of method utilizing arcuately tire film frame making shield duct piece steel reinforcement cage, including following behaviour
Make step:
1., assembling steel reinforcement cage:
Assembling sequence is: first stirrup member mesh sheet placed, according to curved plate 8 inboard groove the most again
Wearing main muscle according to horizontal vertical bracket 5 end face groove, additional muscle, to stopping means 10, is put the most again in one end,
Weld after collated molding；
2., welding:
Welding sequence is: first welds the most main muscle of limited location device 10 one end, end, then ajusts other end steel
Muscle welds, and is then welded with stirrup, additional muscle by main muscle successively to two ends respectively from centre position,
After finally becoming cage, open side switching plate 9, open combination side plate 6, combination side plate 6 is leaned on baffle plate 4,
Use purlin car that steel reinforcement cage hangs out arcuately tire film frame gently.
Above in conjunction with accompanying drawing, the present invention is exemplarily described, it is clear that the present invention implements not by above-mentioned
The restriction of mode, if the various improvement that the method design that have employed the present invention is carried out with technical scheme, or without
Improve and directly apply to other occasion, all within protection scope of the present invention.
Claims (7)
- The most arcuately tire film frame, it is characterised in that include two supporting legs (3), under(-)chassis (1), two Individual combination side plate (6), two longitudinal vertical brackets (7), four horizontal vertical brackets (5), a spacing dress Putting (10), two supporting legs (3) are welded on one end of under(-)chassis (1), form tilting support, two Combination side plate (6) uses hinge (2) to be connected to under(-)chassis (1) both sides, two combinations side plate (6) End face be respectively welded a curved plate (8), two longitudinal vertical bracket (7) two ends are welded on bottom On framework (1), horizontal vertical bracket (5) fluting is buckled in longitudinal vertical bracket (7) and above and welds together, Stopping means (10) is welded on the end face of longitudinal vertical bracket (7) least significant end, the two of under(-)chassis (1) Side is welded with four baffle plates (4), and the middle of combination side plate (6) both sides is provided with side plate switch (9).
- Arcuately tire film frame the most according to claim 1, it is characterised in that described supporting leg (3), the end Portion's framework (1) is channel-section steel.
- Arcuately tire film frame the most according to claim 1, it is characterised in that described combination side plate (6) is channel-section steel And steel plate combination.
- Arcuately tire film frame the most according to claim 1, it is characterised in that described longitudinal vertical bracket (7), Laterally vertical bracket (5) is steel plate.
- Arcuately tire film frame the most according to claim 1, it is characterised in that described stopping means (10) For steel pipe.
- Arcuately tire film frame the most according to claim 1, it is characterised in that described curved plate (8) inner side And longitudinal vertical bracket (7), horizontal vertical bracket (5) end face according to shield duct piece arrangement of reinforcement stirrup spacing and Main muscle spacing carries out offering groove.
- 7. utilizing the method that described in claim 1, arcuately tire film frame makes shield duct piece steel reinforcement cage, it is special Levy and be, including following operating procedure:1., assembling steel reinforcement cage:Assembling sequence is: first stirrup member mesh sheet placed, so according to curved plate (8) inboard groove After wear main muscle according still further to horizontal vertical bracket (5) end face groove, one end to stopping means (10), the most again Put additional muscle, weld after collated molding；2., welding:Welding sequence is: first welds the most main muscle of limited location device (10) one end, end, then ajusts the other end Reinforcing bar welds, and is then welded with stirrup, additional muscle by main muscle successively to two ends respectively from centre position, Finally become after cage, open side switching plate (9), open combination side plate (6), will combination side plate (6) lean in On baffle plate (4), use purlin car that steel reinforcement cage hangs out arcuately tire film frame gently.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610348781.2A CN105945479A (en) | 2016-05-24 | 2016-05-24 | Arch type tyre film frame and method for manufacturing shield segment reinforcement cage by utilizing arch type tyre film frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610348781.2A CN105945479A (en) | 2016-05-24 | 2016-05-24 | Arch type tyre film frame and method for manufacturing shield segment reinforcement cage by utilizing arch type tyre film frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105945479A true CN105945479A (en) | 2016-09-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610348781.2A Pending CN105945479A (en) | 2016-05-24 | 2016-05-24 | Arch type tyre film frame and method for manufacturing shield segment reinforcement cage by utilizing arch type tyre film frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105945479A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106270310A (en) * | 2016-10-19 | 2017-01-04 | 中国水利水电第十四工程局有限公司 | The manufacture method of a kind of shield duct piece steel reinforcement cage and manufacture stand thereof |
| CN109514114A (en) * | 2018-11-15 | 2019-03-26 | 五冶集团上海有限公司 | One kind is for storing concrete test block fabrication of reinforcing cage method |
| CN111716060A (en) * | 2020-07-02 | 2020-09-29 | 中铁十四局集团有限公司 | Mould for reinforcing cage of pipe piece |
| CN112958936A (en) * | 2021-03-17 | 2021-06-15 | 沈阳建筑大学 | Welding processing technology for steel reinforcement framework |
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| CN202527885U (en) * | 2012-04-17 | 2012-11-14 | 重庆亲禾预制品有限公司 | Pedestal for manufacturing framework of subway pipe piece |
| CN203383835U (en) * | 2013-06-28 | 2014-01-08 | 中铁上海工程局有限公司 | Tunnel grille arch frame jig |
| CN203390128U (en) * | 2013-05-28 | 2014-01-15 | 江苏银旭隧道机械有限公司 | Moulding bed of concrete pipe sheet steel reinforcement cage |
| CN205764596U (en) * | 2016-05-24 | 2016-12-07 | 中交一航局第四工程有限公司 | Shield duct piece fabrication of reinforcing cage arcuately tire film frame |
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2016
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| CN86103897A (en) * | 1985-05-28 | 1987-03-11 | 法兰西企业公司 | Lining shuttering |
| CN101324071A (en) * | 2008-07-30 | 2008-12-17 | 中国科学院武汉岩土力学研究所 | Pervious rib type arch beam tunnel |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106270310A (en) * | 2016-10-19 | 2017-01-04 | 中国水利水电第十四工程局有限公司 | The manufacture method of a kind of shield duct piece steel reinforcement cage and manufacture stand thereof |
| CN106270310B (en) * | 2016-10-19 | 2018-04-03 | 中国水利水电第十四工程局有限公司 | The preparation method and its manufacture stand of a kind of shield duct piece steel reinforcement cage |
| CN109514114A (en) * | 2018-11-15 | 2019-03-26 | 五冶集团上海有限公司 | One kind is for storing concrete test block fabrication of reinforcing cage method |
| CN111716060A (en) * | 2020-07-02 | 2020-09-29 | 中铁十四局集团有限公司 | Mould for reinforcing cage of pipe piece |
| CN112958936A (en) * | 2021-03-17 | 2021-06-15 | 沈阳建筑大学 | Welding processing technology for steel reinforcement framework |
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Application publication date: 20160921 |