CN105944878A - 一种光固化漆用的干式机械手喷柜 - Google Patents

一种光固化漆用的干式机械手喷柜 Download PDF

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CN105944878A
CN105944878A CN201610504836.4A CN201610504836A CN105944878A CN 105944878 A CN105944878 A CN 105944878A CN 201610504836 A CN201610504836 A CN 201610504836A CN 105944878 A CN105944878 A CN 105944878A
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cabinet
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夏建明
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Wai Tong Industrial Equipment (jiangsu) Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/80—Arrangements in which the spray area is not enclosed, e.g. spray tables
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065—After-treatment
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

本发明公开了一种光固化漆用的干式机械手喷柜，包括柜体，所述柜体的顶部设有送风仓；所述柜体的一侧设有上料口；所述柜体内设有喷涂机械手；所述柜体内设有十字转台；所述十字转台相对于柜体可转动；所述十字转台上设有工件放置区；所述柜体内设有挡漆板；所述柜体的底部设有集油桶；所述集油桶与挡漆板的油漆出口相连通；所述柜体上设有排风口；所述排风口与柜体相连通，且挡漆板位于排风口与柜体的连接处。本发明结构简单，无需废水处理，油漆能回收利用，并能保证可靠的漆雾捕集效率的喷柜。

Description

一种光固化漆用的干式机械手喷柜
技术领域
本发明涉及喷涂UV漆固化领域，尤其涉及到一种光固化漆用的干式机械手喷柜。
背景技术
汽车车灯在注塑后，为保证灯罩表面耐蚀性及耐候性，必须在车灯表面喷涂一道保护层，当前普遍采用表面喷UV固化漆方式，目前车灯喷涂设备大多采用水帘式喷柜收集过喷漆雾，采用水帘式喷柜存在以下几个问题点：1.必须配套增加废水处理；2.UV漆经水帘收集后，无法再利用，浪费油漆；
3.水帘柜初始运行时，对漆雾捕集效率较高，但因每个厂家维护保养周期不同，后期捕集效率不稳定。
专利号为201520903896.4，专利名称为一种车灯防雾漆自动喷涂生产线，其技术方案为其喷涂房体内部设置由中间隔板分隔而成的恒温恒湿上件室、恒温恒湿搬运室、自动喷涂室、喷涂后续处理室、恒温恒湿下件室，恒温恒湿上件室内装设上件皮带输送带、手动除尘台，恒温恒湿搬运室内装设搬运机器人、自动静电除尘柜，自动喷涂室内的机器人安装架装设自动喷涂机器人，恒温恒湿搬运室与自动喷涂室之间装设活动转台，喷涂后续处理室内装设链板输送带，喷涂后续处理室设置流平段、烤炉烘干段、冷却段，恒温恒湿下件室内装设检验台、下件皮带输送带。此结构并没有对喷雾进行收集回收利用，浪费油漆。
发明内容
本发明的目的在于克服上述现有技术中的不足之处而提供一种结构简单、实用的光固化漆用的干式机械手喷柜。
本发明是通过如下方式实现的：
一种光固化漆用的干式机械手喷柜，包括柜体15，其特征在于：所述柜体15的顶部设有送风仓1；所述柜体15的一侧设有上料口13；所述柜体15内设有喷涂机械手3；所述柜体15内设有十字转台4；所述十字转台4相对于柜体15可转动；所述十字转台4上设有工件放置区5；所述柜体15内设有挡漆板7；所述柜体15的底部设有集油桶11；所述集油桶11与挡漆板7的油漆出口相连通；所述柜体15上设有排风口9；所述排风口9与柜体15相连通，且挡漆板7位于排风口9与柜体15的连接处。
所述送风仓1的出风口处设有若干高效过滤器2。
所述挡漆板7位于喷涂机械手3喷涂工位的对面。
所述柜体15上设有检修门6和滤网更换门14。
所述柜体15上设有视窗12。
所述挡漆板7的后侧设有不锈钢金属滤网8。
所述挡漆板7包括前挡漆板71和后挡漆板72，所述前挡漆板71和后挡漆板72之间交错设置形成有喷漆雾通道73。
本发明的有益效果在于：1、采用干式喷涂方式，减少了废水处理设备；2、采用挡漆板和滤网组合方式捕集漆雾，过滤效率高；3、油漆经捕集后可回收利用，减少了涂料消耗。
附图说明
图1本发明结构示意图；
图2本发明滤网更换门结构示意图；
图3本发明视窗结构示意图；
图4本发明挡漆板结构示意图。
具体实施方式
现结合附图，详述本发明的具体实施方式：
如图1、图2、图3、图4所示，一种光固化漆用的干式机械手喷柜，包括柜体15，柜体15的顶部设有送风仓1；柜体15的一侧设有上料口13；柜体15内设有喷涂机械手3；柜体15内设有十字转台4；十字转台4相对于柜体15可转动；十字转台4上设有工件放置区5；柜体15内设有挡漆板7；柜体15的底部设有集油桶11；集油桶11与挡漆板7的油漆出口相连通；柜体15上设有排风口9；排风口9与柜体15相连通，且挡漆板7位于排风口9与柜体15的连接处。
本发明送风仓1的出风口处设有若干高效过滤器2。
本发明挡漆板7位于喷涂机械手3喷涂工位的对面。
如图2所示，本发明柜体15上设有检修门6和滤网更换门14，方便修理故障的出入。
如图3所示，本发明柜体15上设有视窗12，方便观察设备工作状态。
本发明挡漆板7的后侧设有不锈钢金属滤网8，进一步对未捕集的漆雾进行过滤收集，不锈钢金属滤网8可通过清洗循环使用。
如图4所示，本发明挡漆板7包括前挡漆板71和后挡漆板72，前挡漆板71和后挡漆板72之间交错设置形成有喷漆雾通道73，挡漆板7将捕集大部分过喷漆雾，漆雾附在挡漆板7上，并沿着挡漆板7流入集油桶11，由底部的集油桶11收集过滤的油漆，经过滤处理后，可回收再利用。
工作时，人工或机械手将待喷工件从上料口13放至十字转台4上的工件放置区5上；十字转台4将待喷工件旋转至喷涂机械手3的喷涂工位；喷涂机械手3对工件进行表面喷涂；喷涂后的工件由十字转台4转出；人工或机械手将喷后的工件取出。

Claims (7)

1.一种光固化漆用的干式机械手喷柜，包括柜体(15)，其特征在于：所述柜体(15)的顶部设有送风仓(1)；所述柜体(15)的一侧设有上料口(13)；所述柜体(15)内设有喷涂机械手(3)；所述柜体(15)内设有十字转台(4)；所述十字转台(4)相对于柜体(15)可转动；所述十字转台(4)上设有工件放置区(5)；所述柜体(15)内设有挡漆板(7)；所述柜体(15)的底部设有集油桶(11)；所述集油桶(11)与挡漆板(7)的油漆出口相连通；所述柜体(15)上设有排风口(9)；所述排风口(9)与柜体(15)相连通，且挡漆板(7)位于排风口(9)与柜体(15)的连接处。
2.根据权利要求1所述的一种光固化漆用的干式机械手喷柜，其特征在于：所述送风仓(1)的出风口处设有若干高效过滤器(2)。
3.根据权利要求1所述的一种光固化漆用的干式机械手喷柜，其特征在于：所述挡漆板(7)位于喷涂机械手(3)喷涂工位的对面。
4.根据权利要求1所述的一种光固化漆用的干式机械手喷柜，其特征在于：所述柜体(15)上设有检修门(6)和滤网更换门(14)。
5.根据权利要求1所述的一种光固化漆用的干式机械手喷柜，其特征在于：所述柜体(15)上设有视窗(12)。
6.根据权利要求1所述的一种光固化漆用的干式机械手喷柜，其特征在于：所述挡漆板(7)的后侧设有不锈钢金属滤网(8)。
7.根据权利要求1所述的一种光固化漆用的干式机械手喷柜，其特征在于：所述挡漆板(7)包括前挡漆板(71)和后挡漆板(72)，所述前挡漆板(71)和后挡漆板(72)之间交错设置形成有喷漆雾通道(73)。
CN201610504836.4A 2016-06-30 2016-06-30 一种光固化漆用的干式机械手喷柜 Pending CN105944878A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109127246A (zh) * 2018-10-24 2019-01-04 南京锐迈涂料科技有限公司 一种基于uv固化技术的喷烤房
CN111805510A (zh) * 2019-04-12 2020-10-23 株式会社安川电机 运送装置、机器人系统、生产系统和控制方法

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RU2011429C1 (ru) * 1990-11-19 1994-04-30 Инженерно-технический центр "АвтоВАЗтехобслуживание" Установка для нанесения и сушки лакокрасочных покрытий
CN201744424U (zh) * 2010-08-17 2011-02-16 浙江聚英风机工业有限公司 干式喷漆柜
CN202845244U (zh) * 2012-07-20 2013-04-03 武汉和越装备技术有限公司 机器人四色自动喷涂工作站
CN103657927A (zh) * 2013-12-09 2014-03-26 淮南矿业(集团)有限责任公司 一种快速喷涂机
CN105032668A (zh) * 2015-08-23 2015-11-11 周小参 一种侧吸式无水喷涂系统
CN105457435A (zh) * 2016-01-07 2016-04-06 上海易帕机电有限公司 干式uv漆雾回收净化系统
CN205851177U (zh) * 2016-06-30 2017-01-04 伟通工业设备（江苏）有限公司 一种光固化漆用的干式机械手喷柜

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CN201744424U (zh) * 2010-08-17 2011-02-16 浙江聚英风机工业有限公司 干式喷漆柜
CN202845244U (zh) * 2012-07-20 2013-04-03 武汉和越装备技术有限公司 机器人四色自动喷涂工作站
CN103657927A (zh) * 2013-12-09 2014-03-26 淮南矿业(集团)有限责任公司 一种快速喷涂机
CN105032668A (zh) * 2015-08-23 2015-11-11 周小参 一种侧吸式无水喷涂系统
CN105457435A (zh) * 2016-01-07 2016-04-06 上海易帕机电有限公司 干式uv漆雾回收净化系统
CN205851177U (zh) * 2016-06-30 2017-01-04 伟通工业设备（江苏）有限公司 一种光固化漆用的干式机械手喷柜

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109127246A (zh) * 2018-10-24 2019-01-04 南京锐迈涂料科技有限公司 一种基于uv固化技术的喷烤房
CN111805510A (zh) * 2019-04-12 2020-10-23 株式会社安川电机 运送装置、机器人系统、生产系统和控制方法

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