CN105903716A - Vehicle component maintenance method and impeller cleaning machine - Google Patents
Vehicle component maintenance method and impeller cleaning machine Download PDFInfo
- Publication number
- CN105903716A CN105903716A CN201610237468.1A CN201610237468A CN105903716A CN 105903716 A CN105903716 A CN 105903716A CN 201610237468 A CN201610237468 A CN 201610237468A CN 105903716 A CN105903716 A CN 105903716A
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- auto parts
- cleaning
- fixed
- washing machine
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- 238000004140 cleaning Methods 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 43
- 238000012423 maintenance Methods 0.000 title claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 69
- 238000005406 washing Methods 0.000 claims abstract description 55
- 239000000428 dust Substances 0.000 claims abstract description 29
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 230000008595 infiltration Effects 0.000 claims abstract description 7
- 238000001764 infiltration Methods 0.000 claims abstract description 7
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims description 53
- 239000011324 bead Substances 0.000 claims description 30
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 26
- 239000000741 silica gel Substances 0.000 claims description 25
- 229910002027 silica gel Inorganic materials 0.000 claims description 25
- 239000012530 fluid Substances 0.000 claims description 24
- 238000004806 packaging method and process Methods 0.000 claims description 20
- 238000007789 sealing Methods 0.000 claims description 14
- 238000002604 ultrasonography Methods 0.000 claims description 12
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 claims description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 10
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical compound OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 9
- 229920005989 resin Polymers 0.000 claims description 9
- YDEXUEFDPVHGHE-GGMCWBHBSA-L disodium;(2r)-3-(2-hydroxy-3-methoxyphenyl)-2-[2-methoxy-4-(3-sulfonatopropyl)phenoxy]propane-1-sulfonate Chemical compound [Na+].[Na+].COC1=CC=CC(C[C@H](CS([O-])(=O)=O)OC=2C(=CC(CCCS([O-])(=O)=O)=CC=2)OC)=C1O YDEXUEFDPVHGHE-GGMCWBHBSA-L 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 239000001509 sodium citrate Substances 0.000 claims description 8
- 235000011083 sodium citrates Nutrition 0.000 claims description 8
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 6
- 230000001954 sterilising effect Effects 0.000 claims description 6
- 238000004659 sterilization and disinfection Methods 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 5
- 241000700605 Viruses Species 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 239000011941 photocatalyst Substances 0.000 claims description 5
- 239000011734 sodium Substances 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
- 239000001488 sodium phosphate Substances 0.000 claims description 5
- 235000011008 sodium phosphates Nutrition 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical class [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 claims description 5
- 238000010407 vacuum cleaning Methods 0.000 claims description 5
- 241000894006 Bacteria Species 0.000 claims description 4
- 239000006228 supernatant Substances 0.000 claims description 4
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 claims description 3
- 238000007654 immersion Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 3
- 229950011008 tetrachloroethylene Drugs 0.000 claims description 3
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 claims description 3
- 229910000162 sodium phosphate Inorganic materials 0.000 claims description 2
- 238000005829 trimerization reaction Methods 0.000 claims description 2
- 238000001914 filtration Methods 0.000 abstract description 6
- 210000000887 face Anatomy 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 235000014593 oils and fats Nutrition 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000003981 vehicle Substances 0.000 description 2
- 241000521257 Hydrops Species 0.000 description 1
- 206010030113 Oedema Diseases 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 235000009470 Theobroma cacao Nutrition 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 244000240602 cacao Species 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 229920005615 natural polymer Polymers 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S5/00—Servicing, maintaining, repairing, or refitting of vehicles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Detergent Compositions (AREA)
Abstract
A vehicle component maintenance method comprises the following steps: removing dusts; fixing vehicle components on a support; using a vacuum aspirator to carry out vacuum dust-absorbing for the vehicle components from each angle; clean water infiltration: placing vehicle component (having dust removed) into the clean water for filtration; solution preparation: preparing the mixed liquor according to weight ratio; pouring stirred mixed liquor into a container for settlement, and taking upper clean liquor as washing liquid; impeller cleaning: controlling an impeller washing machine to periodically rotate forward and backward; supersonic wave cleaning: using a supersonic wave cleaner to wash vehicle components, wherein the supersonic wave cleaner supersonic wave vibration frequency is 90-120kHz, and power density is set to be 2-2.5W/C.
Description
Technical field
The present invention relates to auto parts and components maintenance technical field, particularly to a kind of auto parts and components dimension
Repair maintenance method and washing machine.
Background technology
Automobile time-based maintenance benefit is many.Being possible not only to extend the service life of automobile, electromotor is worked
Journey is wanted the substantial amounts of air of inspiration, if air is inhaled into gas without filtering, the dust suspended in air
In cylinder, will accelerating piston group and the abrasion of cylinder；Bigger granule enters between piston and cylinder, meeting
Causing serious " scuffing of cylinder bore " phenomenon, this is particularly acute in being dried rocky working environment；Air-filtering
Device is contained in the front of carburetor or air inlet pipe, plays the effect filtering dust in air, sand grains, it is ensured that gas
Cylinder enters enough, the air of cleaning；In order to preferably carry out air filtration, after using a period of time,
Need it to be keeped in repair and maintains；In air filtering core dust removal process, easily cause and stir up a cloud of dust, to ring
Border pollutes, and to operator, and surrounding causes the health of the biggest air pollution effect people.
Summary of the invention
In view of this, the present invention propose one can cleaning vehicle parts very well, and do not result in ring
The auto parts and components maintenance method of environment pollution and washing machine.
A kind of auto parts and components maintenance method, it comprises the steps:
Dust is removed: be fixed on support by auto parts and components；Utilize vacuum suction machine from all angles pair
Auto parts and components carry out vacuum cleaning, and the air entry aperture of vacuum suction machine is 50-70mm, vacuum suction
Machine is 20mm-50mm with the distance of auto parts and components；
Clear water infiltrates: the pH value of clear water is adjusted to 7.5-7.8, and water temperature controls at 40-55 DEG C；Will be through
Cross the auto parts and components after dust removal processes and put into infiltration 2-10 minute in above-mentioned clear water, and keep clear
The pH value of water, water temperature are constant；
Solution is prepared: mix 4-6 part animi resin monoglyceride, 3-4 part tripolyphosphate according to weight ratio
Sodium, 6-7 part tertiary sodium phosphate, sodium lignin sulfonate 3-4 part, 7-9 part sodium citrate, 200-300 part are clear
Water, pours mixed liquor blender into and is stirred mixing at a temperature of 30-40 DEG C, control blender
Rotating speed is 500-1000 rev/min；Mixed for stirring mixed liquor is poured standing 12-18 in container into little
Time, extracting container clear liquid at the middle and upper levels is as cleanout fluid；
Impeller cleans: be the silica gel sheath of 0.5-0.8cm by thickness sheathed in washing machine, toward silica gel sheath
In pour cleanout fluid into, auto parts and components are put into the shelving on platform of washing machine；Control impeller clear
Washing machine periodically positive and negative rotation, drives the cleanout fluid in silica gel sheath to carry out whirlpool, the rotating speed of washing machine
Speed for positive/negative rotation is 2000-2500 rev/min, between the time of periodically-varied direction of rotation is
Every 1 minute, cleaned 20-30 minute by washing machine；
Ultrasonic waves for cleaning: auto parts and components are carried out by ultrasonic cleaner, ultrasonic cleaner
In cleaning liquid be tetrachloroethylene, the ultrasound wave of ultrasonic cleaner shake frequency for rate scope 90～
120kHz, power density is set in 2-2.5W/C；
Dry: the cold wind of the auto parts and components after cleaning 25-35 DEG C dries up；
Seal and preserve: the auto parts and components after drying are put in transparent packaging bag；Air exhauster is utilized to incite somebody to action
In packaging bag, air is extracted out, then passes through nitrogen in packaging bag, then is sealed by packaging bag, seals
The temperature preserved controls at 22-25 DEG C；Sterilization: also include that the sealing bag after sealing is carried out ultraviolet kills
Bacterium, virus killing, the time is 30-45 minute；
Spraying: spray photocatalyst coating at surface of automobile part.
In auto parts and components maintenance method of the present invention,
In dust removal step: the air entry aperture of vacuum suction machine is 60mm, vacuum suction machine and vapour
The distance of car parts is 35mm, vacuum suction machine is fixed on the enterprising row distance of movable stand and controls.
In auto parts and components maintenance method of the present invention,
In clear water immersion step: the pH value of clear water is adjusted to 7.6, water temperature controls at 50 DEG C；Will be through
Cross the auto parts and components after dust removal processes and put into infiltration 6 hours in above-mentioned clear water, and keep clear water
PH value, water temperature are constant.
In auto parts and components maintenance method of the present invention,
In solution preparation steps: mix 5 parts of animi resin monoglyceride, 3.5 parts of trimerizations according to weight ratio
Sodium phosphate, 6.5 parts of tertiary sodium phosphates, 3.6 parts, 8 parts sodium citrates of sodium lignin sulfonate, 240 parts of clear water,
Mixed liquor being poured into blender and is stirred mixing at a temperature of 32 DEG C, the rotating speed controlling blender is
900 revs/min；Mixed for stirring mixed liquor is poured in container stand 16 hours, in extracting container on
Layer clear liquid is as cleanout fluid, and the criterion of the supernatant is the impurity that is invisible to the naked eye.
In auto parts and components maintenance method of the present invention,
In impeller cleaning step: be the silica gel sheath of 0.6cm by thickness sheathed in washing machine, toward silica gel
Pouring cleanout fluid in set into, the auto parts and components that auto parts and components are put into washing machine shelve platform
On；Control washing machine periodically positive and negative rotation, thus the cleanout fluid in driving silica gel sheath carry out whirlpool,
The rotating speed of washing machine be the speed of positive/negative rotation be 2300 revs/min, periodically-varied direction of rotation
Time for interval 1 minute, by washing machine clean 25 minutes.
In auto parts and components maintenance method of the present invention,
In impeller cleaning step: washing machine include a cleaning housing, a filter, a stirring shell,
One electric machine casing, a motor, stirring vane and to shelve platform；
Cleaning housing is fixing with stirring shell to be connected；Filter is arranged between cleaning housing and stirring shell；
Electric machine casing is fixed under stirring shell；Motor is fixed in electric machine casing, and motor is used for driving paddle
Sheet positive and negative rotation；Stirring vane one end is connected with motor, and its other end stretches in stirring shell；Shelve flat
Platform is fixed in cleaning housing, shelves platform for fixing multiple auto parts and components.
In auto parts and components maintenance method of the present invention, described in shelve platform and include that one is circular
Framework, two connectors, multiple parting bead, multiple connecting rod, multiple sucker；
Connector is fixed on circular frame both sides, shelves platform and is fixed in cleaning housing by connector；
Multiple parting beads are radially fixed on circular frame, and parting bead is directed to the center of circle of circular frame；Connecting rod is solid
Being scheduled on parting bead, connecting rod is vertical with parting bead；Sucker is fixed on connecting rod two ends.
In auto parts and components maintenance method of the present invention,
In ultrasonic waves for cleaning step: by ultrasonic cleaner, auto parts and components are carried out, ultrasound wave
The ultrasound wave of washer shakes and is frequently set in 2.3W/C for rate scope in 110kHz, power density.
The present invention also provides for a kind of washing machine, is used for cleaning auto parts and components, and it includes a cleaning shell
Body, a filter, a stirring shell, an electric machine casing, a motor, stirring vane and to shelve platform；
Cleaning housing is fixing with stirring shell to be connected；Filter is arranged between cleaning housing and stirring shell；
Electric machine casing is fixed under stirring shell；Motor is fixed in electric machine casing, and motor is used for driving paddle
Sheet positive and negative rotation；Stirring vane one end is connected with motor, and its other end stretches in stirring shell；Shelve flat
Platform is fixed in cleaning housing, shelves platform for fixing multiple auto parts and components；
Described platform of shelving includes a circular frame, two connectors, multiple parting bead, multiple connecting rod, multiple
Sucker；
Connector is fixed on circular frame both sides, shelves platform and is fixed in cleaning housing by connector；
Multiple parting beads are radially fixed on circular frame, and parting bead is directed to the center of circle of circular frame；Connecting rod is solid
Being scheduled on parting bead, connecting rod is vertical with parting bead；Sucker is fixed on connecting rod two ends.
What the auto parts and components maintenance method that implementing the present invention provides compared with prior art had has
Benefit effect: can be while not damaging auto parts and components, it is possible to cleaning vehicle parts well.
Accompanying drawing explanation
Fig. 1 is the structural representation of washing machine in the embodiment of the present invention；
Fig. 2 is the structural representation shelving platform in Fig. 1；
Fig. 3 is the schematic diagram that auto parts and components are fixed on support.
Detailed description of the invention
As shown in Figure 1, 2, 3, a kind of auto parts and components maintenance method, it comprises the steps:
Dust is removed: is fixed on support by auto parts and components, and fixes vapour by the sucker on support
Two faces of car parts；Utilize vacuum suction machine that two faces of auto parts and components are carried out vacuum cleaning, very
The air entry aperture of suction mechanism of qi is 50-70mm, and vacuum suction machine with the distance of auto parts and components is
20mm-50mm。
In the prior art, generally use hairbrush that auto parts and components carry out dust removal process, but above-mentioned side
Very worthy auto parts and components are easily caused the scratch that naked eyes cannot be seen by case.In the embodiment of the present invention
Dust removal step in, by auto parts and components being carried out dust suction with vacuum suction machine from all angles,
The molecules such as dust can directly be inhaled in vacuum suction machine, will not carry out the surface of auto parts and components
Abrasion.By the air entry aperture of vacuum suction machine is set to 50-70mm, vacuum can be greatly improved
The dust removal ability of lift pump, the air entry of vacuum suction machine can also be deep into hairbrush cannot clean simultaneously
To place carry out dedusting, can to auto parts and components more preferable clear up.Preferably, vacuum suction machine
Can connect a water tank, water tank is for washing the dust sucked.
By the distance of vacuum suction machine Yu auto parts and components is set to 20mm-50mm, can improve
The dust removal ability of vacuum suction machine.
Clear water infiltrates: the pH value of clear water is adjusted to 7.5-7.8, and water temperature controls at 40-55 DEG C；Will be through
Cross the auto parts and components after dust removal processes and put into infiltration 2-10 minute in above-mentioned clear water, and keep clear
The pH value of water, water temperature are constant.
The step infiltrated by clear water, controls the pH value of suitable clear water, water temperature, it is possible to make follow-up place
Auto parts and components are preferably carried out by reason step.
Solution is prepared: mix 4-6 part animi resin monoglyceride, 3-4 part tripolyphosphate according to weight ratio
Sodium, 6-7 part tertiary sodium phosphate, sodium lignin sulfonate 3-4 part, 7-9 part sodium citrate, 200-300 part are clear
Water, pours mixed liquor blender into and is stirred mixing at a temperature of 30-40 DEG C, control blender
Rotating speed is 500-1000 rev/min；Mixed for stirring mixed liquor is poured standing 12-18 in container into little
Time, extracting container clear liquid at the middle and upper levels is as cleanout fluid.
Animi resin monoglyceride is that cocoa is dispersed in water, for water-in-oil emulsifier, real in the present invention
Execute and example may be used for make antistatic additive and wetting agent etc..Being dissolved in after water in alkalescence of sodium tripolyphosphate,
For oils and fats, there is emulsification it can also be used to regulate pH value.Tertiary sodium phosphate is a kind of colourless to white
Crystallization or crystalline powder, soluble in water, can be used as water softener, detergent, scale preventative.Sulfomethylated lignin
Acid sodium is a kind of natural polymers, and anionic surfactant has the strongest dispersibility,
Be suitable to be dispersed in aqueous medium solid, have in various degree due to molecular weight and the difference of functional group
Dispersibility, can adsorb on the surface of various solid particles, can carry out metal ion exchanged effect.Fructus Citri Limoniae
Acid sodium have good water solubility, the metal ions such as Ca2+, the Mg2+ in water are had excellent sequestering power,
Antiredeposition ability is strong, can increase dirt-removing power.
By removing the electrostatic of surface of automobile part, surface of automobile part contamination can be substantially reduced
Dust.
Owing to auto parts and components are in the environment of relative closure, surface can cover oils and fats etc., easily to automobile
Parts pollute.The supernatant by the mixed liquor of above-mentioned recipe configuration, it is possible to effectively remove
The dirt of surface of automobile part, oils and fats, owing to above-mentioned cleanout fluid becomes alkalescence, again will not be to automobile zero
Parts damage.
Impeller cleans: by the silica gel sheath 7 that thickness sheathed in washing machine is 0.5-0.8cm, toward silica gel
Pouring cleanout fluid in set 7, the auto parts and components that auto parts and components are put into washing machine shelve platform
On 8；Control washing machine periodically positive and negative rotation, drive the cleanout fluid in silica gel sheath 7 to carry out whirlpool,
The rotating speed of washing machine is that the speed of positive/negative rotation is 2000-2500 rev/min, and periodically-varied revolves
The time turning direction is interval 1 minute, is cleaned 20-30 minute by washing machine.
In impeller cleaning step, drive cleanout fluid positive and negative rotation by washing machine, form liquid whirlpool
Auto parts and components are carried out thorough by whirlpool, it is possible to when avoiding surface of automobile part is caused damage
The cleaning at the end.By by the silica gel sheath 7 that thickness sheathed in washing machine is 0.5-0.8cm, keeping away
Exempt from the infringement that collision contingent to auto parts and components causes.Silica gel sheath 7 is fixed on washing machine
In.By shelving platform 8, can fixed car parts well.
Ultrasonic waves for cleaning: auto parts and components are carried out by ultrasonic cleaner, ultrasonic cleaner
In cleaning liquid be tetrachloroethylene, the ultrasound wave of ultrasonic cleaner shake frequency for rate scope 90～
120kHz, power density is set in 2-2.5W/C.By being shaken by the ultrasound wave of ultrasonic cleaner, frequency is
Rate scope is 90～120kHz, and power density is set in 2-2.5W/C, can avoid auto parts and components
Itself damages.
Auto parts and components have been carried out cleaning the most thoroughly by impeller cleaning step, but still
There are some to be difficult to be cleaned by liquid cleaning, the dirt being deposited on auto parts and components.Pass through ultrasonic waves for cleaning
Step, can clean again to these difficult cleaning of dirts.Preferably, can see with magnifier
Examine the region that there is dirt.
Dry: the cold wind of the auto parts and components after cleaning 25-35 DEG C dries up.
The hydrops of surface of automobile part can be removed by this step.
Seal and preserve: the auto parts and components after drying are put in transparent packaging bag；Air exhauster is utilized to incite somebody to action
In packaging bag, air is extracted out, then passes through nitrogen in packaging bag, then is sealed by packaging bag, seals
The temperature preserved controls at 22-25 DEG C.
Preserve auto parts and components for a long time so that auto parts and components are chronically at the environment of relatively dry.
Alternatively, in the auto parts and components maintenance method described in embodiment of the present invention embodiment,
Sealing after preserving step, also include the sealing bag after sealing is carried out ultraviolet virus killing, the time is 30-45
Minute.
Owing to preserving in step sealing, it is passed through aqueous vapor so that the easy breed bacteria of close envelope contents, true
The microorganism disadvantageous for auto parts and components such as bacterium.Kill by the sealing bag after sealing is carried out ultraviolet
Poison, can avoid this defect.
Spraying: spray photocatalyst coating at surface of automobile part.
Alternatively, in the auto parts and components maintenance method described in embodiment of the present invention embodiment,
In dust removal step: the air entry aperture of vacuum suction machine is 60mm, vacuum suction machine and vapour
The distance of car parts is 35mm, vacuum suction machine is fixed on the enterprising row distance of movable stand and controls.
Alternatively, in the auto parts and components maintenance method described in embodiment of the present invention embodiment,
In clear water immersion step: the pH value of clear water is adjusted to 7.6, water temperature controls at 50 DEG C；Will be through
Cross the auto parts and components after dust removal processes and put into infiltration 6 hours in above-mentioned clear water, and keep clear water
PH value, water temperature are constant.
Alternatively, in the auto parts and components maintenance method described in embodiment of the present invention embodiment, molten
In liquid preparation steps: according to weight ratio mix 5 parts of animi resin monoglyceride, 3.5 parts of sodium tripolyphosphates,
6.5 parts of tertiary sodium phosphates, 3.6 parts, 8 parts sodium citrates of sodium lignin sulfonate, 240 parts of clear water, will mixing
Liquid is poured blender into and is stirred mixing at a temperature of 32 DEG C, and the rotating speed controlling blender is 900 turns/
Minute；Mixed for stirring mixed liquor is poured in container and stand 16 hours, extracting container clear liquid at the middle and upper levels
As cleanout fluid, the criterion of the supernatant is the impurity that is invisible to the naked eye.
Alternatively, in the auto parts and components maintenance method described in embodiment of the present invention embodiment,
In impeller cleaning step: by the silica gel sheath 7 that thickness sheathed in washing machine is 0.6cm, toward silicon
Gum cover 7 pours cleanout fluid into, auto parts and components are put into the shelving on platform 8 of washing machine；Control
Washing machine processed periodically positive and negative rotation, thus drive the cleanout fluid in silica gel sheath 7 to carry out whirlpool, ripple
The speed that rotating speed is positive/negative rotation of wheel cleaning machine is 2300 revs/min, periodically-varied direction of rotation
Time, for being spaced 1 minute, is cleaned 25 minutes by washing machine.
Alternatively, in the auto parts and components maintenance method described in embodiment of the present invention embodiment,
In impeller cleaning step: washing machine includes cleaning housing 1, filter 2, stirring shell
Body 3, one electric machine casing 4, motor 5, stirring vane 6 and to shelve platform 8；
Cleaning housing 1 is fixing with stirring shell 3 to be connected；Filter 2 is arranged on cleaning housing 1 and stirring shell
Between body 3；Electric machine casing 4 is fixed on stirring shell 3 times；Motor 5 is fixed in electric machine casing 4,
Motor 5 is used for driving stirring vane 6 positive and negative rotation；Stirring vane 6 one end is connected with motor 5, and it is another
One end is stretched in stirring shell 3；Shelve platform 8 be fixed on cleaning housing 1 in, shelve platform 8 for
Fixing multiple auto parts and components.
In auto parts and components maintenance method of the present invention, described in shelve platform 8 include one circle
Shape framework 81, two connector 82, multiple parting bead 83, multiple connecting rod 84, multiple sucker 85；
Connector 82 is fixed on circular frame 81 both sides, shelves platform 8 and is fixed on by connector 82
Clean in housing 1；Multiple parting beads 83 are radially fixed on circular frame 81, and parting bead 83 refers both to
The center of circle to circular frame 81；Connecting rod 84 is fixed on parting bead 83, and connecting rod 84 is vertical with parting bead 83；
Sucker 85 is fixed on connecting rod 84 two ends.
In auto parts and components maintenance method of the present invention,
In ultrasonic waves for cleaning step: by ultrasonic cleaner, auto parts and components are carried out, ultrasound wave
The ultrasound wave of washer shakes and is frequently set in 2.3W/C for rate scope in 110kHz, power density.
The present invention also provides for a kind of washing machine, is used for cleaning auto parts and components, and it includes a cleaning shell
Body 1, one filter 2, stirring shell 3, electric machine casing 4, motor 5, stirring vane 6 and
To shelve platform 8；
Cleaning housing 1 is fixing with stirring shell 3 to be connected；Filter 2 is arranged on cleaning housing 1 and stirring shell
Between body 3；Electric machine casing 4 is fixed on stirring shell 3 times；Motor 5 is fixed in electric machine casing 4,
Motor 5 is used for driving stirring vane 6 positive and negative rotation；Stirring vane 6 one end is connected with motor 5, and it is another
One end is stretched in stirring shell 3；Shelve platform 8 be fixed on cleaning housing 1 in, shelve platform 8 for
Fixing multiple auto parts and components；
Described platform 8 of shelving includes circular frame 81, two connector 82, multiple parting bead 83, multiple
Connecting rod 84, multiple sucker 85；
Connector 82 is fixed on circular frame 81 both sides, shelves platform 8 and is fixed on by connector 82
Clean in housing 1；Multiple parting beads 83 are radially fixed on circular frame 81, and parting bead 83 refers both to
The center of circle to circular frame 81；Connecting rod 84 is fixed on parting bead 83, and connecting rod 84 is vertical with parting bead 83；
Sucker 85 is fixed on connecting rod 84 two ends.
Embodiment one, a kind of auto parts and components maintenance method, it comprises the steps:
Dust is removed: is fixed on support by auto parts and components, and fixes vapour by the sucker on support
Each face of car parts；Utilize vacuum suction machine that two faces of auto parts and components are carried out vacuum cleaning,
The air entry aperture of vacuum suction machine is 50mm, and vacuum suction machine with the distance of auto parts and components is
20mm；
Clear water infiltrates: the pH value of clear water is adjusted to 7.5, and water temperature controls at 40 DEG C；Will be through dust
Removal process after auto parts and components put in above-mentioned clear water infiltrate 2 minutes, and keep clear water pH value,
Water temperature is constant；
Solution is prepared: according to weight ratio mix 4 parts of animi resin monoglyceride, 3 parts of sodium tripolyphosphates, 6
Part tertiary sodium phosphate, 3 parts, 7 parts sodium citrates of sodium lignin sulfonate, 200 parts of clear water, fall mixed liquor
Entering blender and be stirred mixing at a temperature of 30 DEG C, the rotating speed controlling blender is 500 revs/min；
Being poured into by mixed for stirring mixed liquor in container and stand 12 hours, extracting container clear liquid at the middle and upper levels is as clearly
Washing liquid；
Impeller cleans: by the silica gel sheath 7 that thickness sheathed in washing machine is 0.5cm, toward silica gel sheath 7
In pour cleanout fluid into, the auto parts and components that auto parts and components are put into washing machine are shelved on platform 8；
Control washing machine periodically positive and negative rotation, drive the cleanout fluid in silica gel sheath 7 to carry out whirlpool, impeller
The rotating speed of cleaning machine be the speed of positive/negative rotation be 2000 revs/min, periodically-varied direction of rotation time
Between for interval 1 minute, by washing machine clean 20 minutes；
Ultrasonic waves for cleaning: auto parts and components are carried out by ultrasonic cleaner, ultrasonic cleaner
Ultrasound wave shake frequency be set in 2W/C for rate scope in 90kHz, power density；
Dry: the auto parts and components after cleaning dry up with the cold wind of 55 DEG C；
Seal and preserve: the auto parts and components after drying are put in transparent packaging bag；Air exhauster is utilized to incite somebody to action
In packaging bag, air is extracted out, then passes through nitrogen in packaging bag, then is sealed by packaging bag, seals
The temperature preserved controls at 22 DEG C；
Sterilization: also including the sealing bag after sealing is carried out ultraviolet sterilization, virus killing, the time is 30 points
Clock；
Spraying: spray photocatalyst coating at surface of automobile part.
Embodiment two, a kind of auto parts and components maintenance method, it comprises the steps:
Dust is removed: is fixed on support by auto parts and components, and fixes vapour by the sucker on support
Two faces of car parts；Utilize vacuum suction machine that two faces of auto parts and components are carried out vacuum cleaning, very
The air entry aperture of suction mechanism of qi is 70mm, and vacuum suction machine is 50mm with the distance of auto parts and components；
Clear water infiltrates: the pH value of clear water is adjusted to 7.8, and water temperature controls at 55 DEG C；Will be through dust
Removal process after auto parts and components put in above-mentioned clear water infiltrate 10 minutes, and keep clear water pH value,
Water temperature is constant；
Solution is prepared: according to weight ratio mix 6 parts of animi resin monoglyceride, 4 parts of sodium tripolyphosphates, 7
Part tertiary sodium phosphate, 4 parts, 9 parts sodium citrates of sodium lignin sulfonate, 300 parts of clear water, fall mixed liquor
Entering blender and be stirred mixing at a temperature of 40 DEG C, the rotating speed controlling blender is 1000 revs/min；
Being poured into by mixed for stirring mixed liquor in container and stand 18 hours, extracting container clear liquid at the middle and upper levels is as clearly
Washing liquid；
Impeller cleans: by the silica gel sheath 7 that thickness sheathed in washing machine is 0.8cm, toward silica gel sheath 7
In pour cleanout fluid into, the auto parts and components that auto parts and components are put into washing machine are shelved on platform 8；
Control washing machine periodically positive and negative rotation, drive the cleanout fluid in silica gel sheath 7 to carry out whirlpool, impeller
The rotating speed of cleaning machine be the speed of positive/negative rotation be 2500 revs/min, periodically-varied direction of rotation time
Between for interval 1 minute, by washing machine clean 30 minutes；
Ultrasonic waves for cleaning: auto parts and components are carried out by ultrasonic cleaner, ultrasonic cleaner
Ultrasound wave shake frequency for rate scope 90～120kHz, power density is set in 2-2.5W/C；
Dry: the auto parts and components after cleaning dry up with the cold wind of 35 DEG C；
Seal and preserve: the auto parts and components after drying are put in transparent packaging bag；Air exhauster is utilized to incite somebody to action
In packaging bag, air is extracted out, then passes through nitrogen in packaging bag, then is sealed by packaging bag, seals
The temperature preserved controls at 25 DEG C；
Sterilization: also including the sealing bag after sealing is carried out ultraviolet sterilization, virus killing, the time is 45 points
Clock；
Spraying: spray photocatalyst coating at surface of automobile part.
It is understood that for the person of ordinary skill of the art, can be according to the skill of the present invention
Other various corresponding changes and deformation is made in art design, and all these change all should belong to this with deformation
Invention scope of the claims.
Claims (9)
1. an auto parts and components maintenance method, it is characterised in that it comprises the steps:
Dust is removed: be fixed on support by auto parts and components；Utilize vacuum suction machine from all angles pair
Auto parts and components carry out vacuum cleaning, and the air entry aperture of vacuum suction machine is 50-70mm, vacuum suction
Machine is 20mm-50mm with the distance of auto parts and components；
Clear water infiltrates: the pH value of clear water is adjusted to 7.5-7.8, and water temperature controls at 40-55 DEG C；Will be through
Cross the auto parts and components after dust removal processes and put into infiltration 2-10 minute in above-mentioned clear water, and keep clear
The pH value of water, water temperature are constant；
Solution is prepared: mix 4-6 part animi resin monoglyceride, 3-4 part tripolyphosphate according to weight ratio
Sodium, 6-7 part tertiary sodium phosphate, sodium lignin sulfonate 3-4 part, 7-9 part sodium citrate, 200-300 part are clear
Water, pours mixed liquor blender into and is stirred mixing at a temperature of 30-40 DEG C, control blender
Rotating speed is 500-1000 rev/min；Mixed for stirring mixed liquor is poured standing 12-18 in container into little
Time, extracting container clear liquid at the middle and upper levels is as cleanout fluid；
Impeller cleans: be the silica gel sheath of 0.5-0.8cm by thickness sheathed in washing machine, toward silica gel sheath
In pour cleanout fluid into, auto parts and components are put into the shelving on platform of washing machine；Control impeller clear
Washing machine periodically positive and negative rotation, drives the cleanout fluid in silica gel sheath to carry out whirlpool, the rotating speed of washing machine
Speed for positive/negative rotation is 2000-2500 rev/min, between the time of periodically-varied direction of rotation is
Every 1 minute, cleaned 20-30 minute by washing machine；
Ultrasonic waves for cleaning: auto parts and components are carried out by ultrasonic cleaner, ultrasonic cleaner
In cleaning liquid be tetrachloroethylene, the ultrasound wave of ultrasonic cleaner shake frequency for rate scope 90～
120kHz, power density is set in 2-2.5W/C；
Dry: the cold wind of the auto parts and components after cleaning 25-35 DEG C dries up；
Seal and preserve: the auto parts and components after drying are put in transparent packaging bag；Air exhauster is utilized to incite somebody to action
In packaging bag, air is extracted out, then passes through nitrogen in packaging bag, then is sealed by packaging bag, seals
The temperature preserved controls at 22-25 DEG C；Sterilization: also include that the sealing bag after sealing is carried out ultraviolet kills
Bacterium, virus killing, the time is 30-45 minute；
Spraying: spray photocatalyst coating at surface of automobile part.
2. auto parts and components maintenance method as claimed in claim 1, it is characterised in that
In dust removal step: the air entry aperture of vacuum suction machine is 60mm, vacuum suction machine and vapour
The distance of car parts is 35mm, vacuum suction machine is fixed on the enterprising row distance of movable stand and controls.
3. auto parts and components maintenance method as claimed in claim 1, it is characterised in that
In clear water immersion step: the pH value of clear water is adjusted to 7.6, water temperature controls at 50 DEG C；Will be through
Cross the auto parts and components after dust removal processes and put into infiltration 6 hours in above-mentioned clear water, and keep clear water
PH value, water temperature are constant.
4. auto parts and components maintenance method as claimed in claim 1, it is characterised in that
In solution preparation steps: mix 5 parts of animi resin monoglyceride, 3.5 parts of trimerizations according to weight ratio
Sodium phosphate, 6.5 parts of tertiary sodium phosphates, 3.6 parts, 8 parts sodium citrates of sodium lignin sulfonate, 240 parts of clear water,
Mixed liquor being poured into blender and is stirred mixing at a temperature of 32 DEG C, the rotating speed controlling blender is
900 revs/min；Mixed for stirring mixed liquor is poured in container stand 16 hours, in extracting container on
Layer clear liquid is as cleanout fluid, and the criterion of the supernatant is the impurity that is invisible to the naked eye.
5. auto parts and components maintenance method as claimed in claim 1, it is characterised in that
In impeller cleaning step: be the silica gel sheath of 0.6cm by thickness sheathed in washing machine, toward silica gel
Pouring cleanout fluid in set into, the eyeglass that auto parts and components are put into washing machine is shelved on platform；Control
Washing machine periodically positive and negative rotation, thus the cleanout fluid in driving silica gel sheath carries out whirlpool, impeller is clear
The rotating speed of washing machine be the speed of positive/negative rotation be 2300 revs/min, the time of periodically-varied direction of rotation
For being spaced 1 minute, cleaned 25 minutes by washing machine.
6. auto parts and components maintenance method as claimed in claim 2, it is characterised in that
In impeller cleaning step: washing machine include a cleaning housing, a filter, a stirring shell,
One electric machine casing, a motor, stirring vane and to shelve platform；
Cleaning housing is fixing with stirring shell to be connected；Filter is arranged between cleaning housing and stirring shell；
Electric machine casing is fixed under stirring shell；Motor is fixed in electric machine casing, and motor is used for driving paddle
Sheet positive and negative rotation；Stirring vane one end is connected with motor, and its other end stretches in stirring shell；Shelve flat
Platform is fixed in cleaning housing, shelves platform for fixing multiple auto parts and components.
7. auto parts and components maintenance method as claimed in claim 6, it is characterised in that described
Shelve platform and include a circular frame, two connectors, multiple parting bead, multiple connecting rod, multiple sucker；
Connector is fixed on circular frame both sides, shelves platform and is fixed in cleaning housing by connector；
Multiple parting beads are radially fixed on circular frame, and parting bead is directed to the center of circle of circular frame；Connecting rod is solid
Being scheduled on parting bead, connecting rod is vertical with parting bead；Sucker is fixed on connecting rod two ends.
8. auto parts and components maintenance method as claimed in claim 2, it is characterised in that
In ultrasonic waves for cleaning step: by ultrasonic cleaner, auto parts and components are carried out, ultrasound wave
The ultrasound wave of washer shakes and is frequently set in 2.3W/C for rate scope in 110kHz, power density.
9. a washing machine, is used for cleaning auto parts and components, it is characterised in that it includes that one is clear
Wash housing, a filter, a stirring shell, an electric machine casing, a motor, stirring vane and to shelve
Platform；
Cleaning housing is fixing with stirring shell to be connected；Filter is arranged between cleaning housing and stirring shell；
Electric machine casing is fixed under stirring shell；Motor is fixed in electric machine casing, and motor is used for driving paddle
Sheet positive and negative rotation；Stirring vane one end is connected with motor, and its other end stretches in stirring shell；Shelve flat
Platform is fixed in cleaning housing, shelves platform for fixing multiple auto parts and components；
Described platform of shelving includes a circular frame, two connectors, multiple parting bead, multiple connecting rod, multiple
Sucker；
Connector is fixed on circular frame both sides, shelves platform and is fixed in cleaning housing by connector；
Multiple parting beads are radially fixed on circular frame, and parting bead is directed to the center of circle of circular frame；Connecting rod is solid
Being scheduled on parting bead, connecting rod is vertical with parting bead；Sucker is fixed on connecting rod two ends.
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| CN106903092A (en) * | 2017-03-07 | 2017-06-30 | 石嘴山市金辉科贸有限公司 | A kind of auto parts and components production cleaning device |
| CN108906753A (en) * | 2018-06-30 | 2018-11-30 | 孝感葵兴机械科技有限公司 | Soaking device is used in a kind of cleaning of gynemetrics's tool |
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| CN105903716B (en) | 2018-07-06 |
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