CN106903092A - A kind of auto parts and components production cleaning device - Google Patents
A kind of auto parts and components production cleaning device Download PDFInfo
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- CN106903092A CN106903092A CN201710131091.6A CN201710131091A CN106903092A CN 106903092 A CN106903092 A CN 106903092A CN 201710131091 A CN201710131091 A CN 201710131091A CN 106903092 A CN106903092 A CN 106903092A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/50—Ducting arrangements from the source of air or other gases to the materials or objects being dried
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
本发明涉及清洗装置技术领域，尤其是一种汽车零部件生产用清洗装置，包括清洗箱，所述清洗箱通过支腿支撑在底面上，所述清洗箱底部设有排水口，清洗箱顶部设有进水口，所述清洗箱内部底端设有转盘，所述转盘固接在传动轴上，所述传动轴贯穿清洗箱底部的一端通过皮带与减速电机的输出轴连接，所述传动轴与清洗箱的连接处设有密封轴承，所述清洗箱内部顶端设有伸缩杆，所述伸缩杆一端固接在清洗箱上，所述伸缩杆另一端设有夹紧装置。本发明降低了工人的劳动强度，而且提高了清洗效率，将整个零件浸入水中，使零件的清洗更加全面，并且能够重复使用水资源。
The invention relates to the technical field of cleaning devices, in particular to a cleaning device for the production of auto parts, comprising a cleaning box, the cleaning box is supported on the bottom surface by legs, the bottom of the cleaning box is provided with a drain port, and the top of the cleaning box is provided with a There is a water inlet, and the inner bottom of the cleaning box is provided with a turntable, and the turntable is fixedly connected to the transmission shaft. The joint of the cleaning box is provided with a sealed bearing, and the top inside of the cleaning box is provided with a telescopic rod, one end of the telescopic rod is fixedly connected to the cleaning box, and the other end of the telescopic rod is provided with a clamping device. The invention reduces the labor intensity of workers and improves the cleaning efficiency. The whole part is immersed in water, so that the cleaning of the part is more comprehensive, and water resources can be reused.
Description
技术领域technical field
本发明涉及清洗装置技术领域，尤其涉及一种汽车零部件生产用清洗装置。The invention relates to the technical field of cleaning devices, in particular to a cleaning device for auto parts production.
背景技术Background technique
目前，汽车的各个零部件分别生产出来，经过一系列的后期处理之后，就会运输到装配车间进行装配。汽车零部件生产线上具有许多顺次联接的子单元，各自起着辅助加工汽车零部件的作用。以汽车门框为例，其就需要依次经过钣金切割、冲压弯曲、铆接、热处理等各个单元机。At present, each part of the car is produced separately, and after a series of post-processing, it will be transported to the assembly workshop for assembly. There are many sequentially connected subunits on the auto parts production line, each of which plays the role of auxiliary processing of auto parts. Taking the car door frame as an example, it needs to go through various unit machines such as sheet metal cutting, stamping and bending, riveting, and heat treatment in sequence.
其中，零部件的清洗步骤是必不可少的，常规的清洗作业，是由工人手持喷水枪往汽车零部件上喷水清洗，但是这样一来工作效率低，动作慢，二来清洗的水直接经过下水道外流，而不能进行水资源的对此利用，浪费了大量的水，个别机械清理的方式过于麻烦且清洗不全面。Among them, the cleaning step of the parts is essential. The conventional cleaning operation is to spray water on the auto parts by the workers holding the spray gun, but in this way, the work efficiency is low and the action is slow. Secondly, the cleaning water It directly flows out through the sewer, and the water resources cannot be utilized, which wastes a lot of water. Some mechanical cleaning methods are too cumbersome and not comprehensive.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中汽车零部件清洗效率低，对水资源浪费，零件清洗不全面的缺点，而提出的一种汽车零部件生产用清洗装置。The object of the present invention is to solve the shortcomings of low cleaning efficiency of auto parts, waste of water resources and incomplete cleaning of parts in the prior art, and propose a cleaning device for auto parts production.
为了实现上述目的，本发明采用了如下技术方案：In order to achieve the above object, the present invention adopts the following technical solutions:
设计一种汽车零部件生产用清洗装置，包括清洗箱，所述清洗箱侧壁设有开关门，所述开关门一侧通过合页固定在清洗箱上，所述清洗箱通过支腿支撑在底面上，所述清洗箱底部设有排水口，清洗箱顶部设有进水口，所述清洗箱内部底端设有转盘，所述转盘固接在传动轴上，所述传动轴贯穿清洗箱底部的一端通过皮带与减速电机的输出轴连接，所述传动轴与清洗箱的连接处设有密封轴承。Design a cleaning device for auto parts production, including a cleaning box, the side wall of the cleaning box is provided with a switch door, one side of the switch door is fixed on the cleaning box through a hinge, and the cleaning box is supported on the On the bottom surface, the bottom of the cleaning box is provided with a drain port, the top of the cleaning box is provided with a water inlet, and the inner bottom of the cleaning box is provided with a turntable, and the turntable is fixed on the transmission shaft, and the transmission shaft runs through the bottom of the cleaning box One end of the drive shaft is connected to the output shaft of the reduction motor through a belt, and a sealed bearing is provided at the connection between the drive shaft and the cleaning box.
所述清洗箱内部顶端设有伸缩杆，所述伸缩杆一端固接在清洗箱上，所述伸缩杆另一端设有夹紧装置。A telescopic rod is provided at the top inside the cleaning box, one end of the telescopic rod is fixedly connected to the cleaning box, and the other end of the telescopic rod is provided with a clamping device.
所述夹紧装置包括底座，所述底座固接在伸缩杆的一端，所述底座下方对称设有两个压紧板，所述压紧板底端垂直固接有横板，其中一个所述压紧板固接在底座上，另一个所述压紧板通过T型槽在底座上滑动，两个所述压紧板内设有螺纹杆，所述螺纹杆贯穿两个所述压紧板，且螺纹杆的两端通过螺母锁死。The clamping device includes a base, and the base is fixedly connected to one end of the telescopic rod. Two pressing plates are arranged symmetrically under the base. The pressing plate is fixedly connected to the base, and the other pressing plate slides on the base through the T-shaped slot. The two pressing plates are provided with threaded rods, and the threaded rods pass through the two pressing plates. , and both ends of the threaded rod are locked by nuts.
优选的，所述清洗箱内还设有吹干装置，所述吹干装置包括若干个吹风口，若干个所述吹风口固接在清洗箱内壁上，且所述吹风口通过输风管与吹风机连接，所述吹风机固接在清洗箱顶端。Preferably, a drying device is also provided in the cleaning box, and the drying device includes several blowing outlets fixedly connected to the inner wall of the cleaning box, and the blowing outlets are connected to the cleaning box through the air duct. The blower is connected, and the blower is fixedly connected to the top of the cleaning box.
优选的，所述清洗箱内还设有喷洒装置，所述喷洒装置包括若干个喷头，所述喷头固接在清洗箱内壁上，且所述喷头置于吹风口下方，所述喷头通过水管依次连接有抽水泵、过滤器，所述过滤器置于清洗箱内部底端，所述过滤器一侧壁开有若干个成矩阵排列的过滤孔。Preferably, a spraying device is also provided in the cleaning box, and the spraying device includes several spraying heads, the spraying heads are fixed on the inner wall of the cleaning box, and the spraying heads are placed under the blowing port, and the spraying heads pass through the water pipes in sequence A water pump and a filter are connected, and the filter is placed at the bottom of the cleaning tank, and a side wall of the filter is provided with a plurality of filter holes arranged in a matrix.
优选的，所述转盘外表面设有若干个凸起。Preferably, several protrusions are provided on the outer surface of the turntable.
优选的，所述伸缩杆为电液动推杆。Preferably, the telescopic rod is an electro-hydraulic push rod.
本发明提出的一种汽车零部件生产用清洗装置，有益效果在于：本发明首先在清洗箱内放入水，然后通过电机带动转盘转动，使水流动起来，然后将夹持好的待清洗零件通过伸缩杆放入流动的水中，通过流动水的冲刷，将零件清洗干净，这种方式不仅降低了工人的劳动强度，而且提高了清洗效率，将整个零件浸入水中，使零件的清洗更加全面，并且能够重复使用水资源。A cleaning device for the production of auto parts proposed by the present invention has the beneficial effect that: the present invention first puts water into the cleaning box, and then drives the turntable to rotate through the motor to make the water flow, and then puts the clamped parts to be cleaned Put the telescopic rod into the flowing water, and clean the parts through the washing of the flowing water. This method not only reduces the labor intensity of the workers, but also improves the cleaning efficiency. The whole part is immersed in water to make the cleaning of the parts more comprehensive. And can reuse water resources.
附图说明Description of drawings
图1为本发明提出的一种汽车零部件生产用清洗装置的结构示意图；Fig. 1 is the structural representation of a kind of auto parts production cleaning device that the present invention proposes;
图2为本发明提出的一种汽车零部件生产用清洗装置的夹紧装置结构示意图；Fig. 2 is a schematic structural view of the clamping device of a cleaning device for auto parts production proposed by the present invention;
图3为本发明提出的一种汽车零部件生产用清洗装置的过滤器结构示意图；Fig. 3 is the filter structure schematic diagram of a kind of auto parts production cleaning device that the present invention proposes;
图4为本发明提出的一种汽车零部件生产用清洗装置的外观图。Fig. 4 is an appearance view of a cleaning device for auto parts production proposed by the present invention.
图中:排水口1、过滤器2、抽水泵3、水管4、喷头5、吹风口6、输风管7、吹风机8、伸缩杆9、夹紧装置10、凸起11、转盘12、传动轴13、减速电机14、螺母15、螺纹杆16、底座17、压紧板18、横板19、过滤孔20、进水口21、清洗箱22、开关门23。In the figure: drain outlet 1, filter 2, water pump 3, water pipe 4, nozzle 5, air outlet 6, air duct 7, blower 8, telescopic rod 9, clamping device 10, protrusion 11, turntable 12, transmission Axle 13, reduction motor 14, nut 15, threaded rod 16, base 17, pressing plate 18, cross plate 19, filter hole 20, water inlet 21, cleaning box 22, switch door 23.
具体实施方式detailed description
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1-4，一种汽车零部件生产用清洗装置，包括清洗箱22，清洗箱22侧壁设有开关门23，开关门23一侧通过合页固定在清洗箱22上，清洗箱22通过支腿支撑在底面上，清洗箱22底部设有排水口1，清洗箱22顶部设有进水口21，清洗箱22内部底端设有转盘12，转盘12外表面设有若干个凸起11，有利于带动水一起转动，转盘12固接在传动轴13上，传动轴13贯穿清洗箱22底部的一端通过皮带与减速电机14的输出轴连接，传动轴13与清洗箱22的连接处设有密封轴承，通过减速电机14带动转盘12转动，从而带动清洗箱22内部的水一起转动，使用流动的水将零件冲洗干净。Referring to Figures 1-4, a cleaning device for auto parts production includes a cleaning box 22, the side wall of the cleaning box 22 is provided with a switch door 23, and one side of the switch door 23 is fixed on the cleaning box 22 by a hinge, and the cleaning box 22 Supported on the bottom surface by legs, the bottom of the cleaning box 22 is provided with a drain port 1, the top of the cleaning box 22 is provided with a water inlet 21, the inner bottom of the cleaning box 22 is provided with a turntable 12, and the outer surface of the turntable 12 is provided with several protrusions 11 , is conducive to driving the water to rotate together, the rotating disk 12 is fixed on the transmission shaft 13, and the end of the transmission shaft 13 running through the bottom of the cleaning box 22 is connected with the output shaft of the reduction motor 14 by a belt, and the connection between the transmission shaft 13 and the cleaning box 22 is provided. Sealed bearings are arranged, and the turntable 12 is driven to rotate by the reduction motor 14, thereby driving the water inside the cleaning box 22 to rotate together, and the parts are rinsed clean with flowing water.
清洗箱22内部顶端设有伸缩杆9，伸缩杆9为电液动推杆，伸缩杆9一端固接在清洗箱22上，伸缩杆9另一端设有夹紧装置10，通过伸缩杆9带动零件上下运动。The inner top of the cleaning box 22 is provided with a telescopic rod 9, which is an electro-hydraulic push rod. The part moves up and down.
夹紧装置10包括底座17，底座17固接在伸缩杆9的一端，底座17下方对称设有两个压紧板18，压紧板18底端垂直固接有横板19，其中一个压紧板18固接在底座17上，另一个压紧板18通过T型槽在底座17上滑动，两个压紧板18内设有螺纹杆16，螺纹杆16贯穿两个压紧板18，且螺纹杆16的两端通过螺母15锁死，将零件放入两个压紧板18之间，拧动螺纹杆16，使其中一个压紧板18向着另一个压紧板18运动，将零件夹紧，横板19将零件支撑住，防止过重的零件掉落。The clamping device 10 includes a base 17, the base 17 is fixedly connected to one end of the telescopic rod 9, two pressing plates 18 are arranged symmetrically under the base 17, and a horizontal plate 19 is vertically attached to the bottom of the pressing plate 18, one of which is pressed Plate 18 is fixedly connected on the base 17, and another pressing plate 18 slides on the base 17 through T-shaped grooves, and two pressing plates 18 are provided with threaded rods 16, and threaded rods 16 run through the two pressing plates 18, and The two ends of the threaded rod 16 are locked by nuts 15, the parts are put between the two compression plates 18, the threaded rod 16 is twisted, one of the compression plates 18 is moved towards the other compression plate 18, and the parts are clamped. Tight, cross plate 19 supports parts, prevents overweight parts from falling.
清洗箱22内还设有吹干装置，吹干装置包括若干个吹风口6，若干个吹风口6固接在清洗箱22内壁上，且吹风口6通过输风管7与吹风机8连接，吹风机8固接在清洗箱22顶端，用于将清洗后的零件吹干。Also be provided with blow-drying device in cleaning box 22, blow-drying device comprises several blowing outlets 6, and several blowing outlets 6 are fixedly connected on cleaning box 22 inner walls, and blowing outlets 6 are connected with blower 8 by air duct 7, and blowing blower 8 is fixedly connected to the top of the cleaning box 22, and is used to dry the parts after cleaning.
清洗箱22内还设有喷洒装置，喷洒装置包括若干个喷头5，喷头5固接在清洗箱22内壁上，且喷头5置于吹风口6下方，喷头5通过水管4依次连接有抽水泵3、过滤器2，过滤器2置于清洗箱22内部底端，过滤器2一侧壁开有若干个成矩阵排列的过滤孔20，将冲洗后的零件进行二次冲洗，并且通过过滤器2、抽水泵3将水资源进行再次利用。The cleaning box 22 is also provided with a spraying device, the spraying device includes several nozzles 5, the nozzles 5 are fixed on the inner wall of the cleaning box 22, and the nozzles 5 are placed under the blowing port 6, and the nozzles 5 are connected with the water pump 3 in turn through the water pipe 4 , filter 2, the filter 2 is placed at the bottom end of the cleaning box 22, and the side wall of the filter 2 is provided with several filter holes 20 arranged in a matrix. , The water pump 3 reuses the water resources.
工作原理：本发明工作时，将清洗箱22内灌入水，然后将待清洗的零件通过夹紧装置夹持好，打开减速电机14，使转盘12转动，将水流动起来，然后将零件送入水中，进行冲洗，然后打开抽水泵3，将过滤后的水从喷头5内喷出，水中的零件提起的过程中进行二次冲洗，打开吹风机8，使用吹风口6内喷出的风将零件吹干，然后将零件卸下，完成零件的清洗。Working principle: when the present invention works, the cleaning box 22 is filled with water, and then the parts to be cleaned are clamped by the clamping device, the gear motor 14 is turned on, the turntable 12 is rotated, the water flows, and then the parts are sent into the Rinse in the water, then turn on the water pump 3, spray the filtered water from the nozzle 5, carry out secondary flushing in the process of lifting the parts in the water, turn on the blower 8, and use the wind ejected from the blowing port 6 to blow the parts Blow dry, then remove the parts to complete the cleaning of the parts.
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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| CN107520157A (en) * | 2017-07-28 | 2017-12-29 | 爱佩仪中测（成都）精密仪器有限公司 | Based on the processing method for improving workpiece sensing precision |
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| CN107520014A (en) * | 2017-09-12 | 2017-12-29 | 镇江市高等专科学校 | A kind of pharmaceutical machine cleans and crush device with raw material |
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| WO2019071950A1 (en) * | 2017-10-10 | 2019-04-18 | 鄢碧珠 | Device for automatically removing surface residual liquid |
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| CN108043797A (en) * | 2017-12-22 | 2018-05-18 | 芜湖蓝博塑胶有限公司 | Moulding finished product cleaning device |
| CN108356008A (en) * | 2017-12-27 | 2018-08-03 | 合肥市硕理机电科技有限公司 | A kind of adjustable-angle dust-extraction unit |
| CN107876474A (en) * | 2017-12-27 | 2018-04-06 | 胡仟惠尹 | A kind of auto parts and components high-efficiency cleaning equipment |
| CN108262769A (en) * | 2018-03-22 | 2018-07-10 | 苏州浦灵达自动化科技有限公司 | A kind of robotic cleaning device |
| CN108686991A (en) * | 2018-03-30 | 2018-10-23 | 夏浩林 | A kind of rubber cleaning device |
| CN108435656A (en) * | 2018-04-11 | 2018-08-24 | 芜湖凯兴汽车电子有限公司 | Plastic products cleaning device |
| CN108816926A (en) * | 2018-08-21 | 2018-11-16 | 重庆铁源紧固件制造有限公司 | A kind of fastener degreases device |
| CN109351672A (en) * | 2018-09-17 | 2019-02-19 | 广德亚太汽车智能制动系统有限公司 | Deslagging device is used in a kind of processing of automobile brake disc shell |
| CN110508543A (en) * | 2019-09-02 | 2019-11-29 | 湖南志辉知识产权有限公司 | A mechanical parts cleaning device |
| CN111085489A (en) * | 2019-11-12 | 2020-05-01 | 广州满盛自动化设备有限公司 | A mold automatic cleaning device |
| CN110976406A (en) * | 2019-12-20 | 2020-04-10 | 李翠云 | A multifunctional mold cleaning device |
| CN114130600A (en) * | 2021-11-09 | 2022-03-04 | 山东东剑智能科技有限公司 | Water gauge production is with casting body dipping protective agent device |
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Application publication date: 20170630 |