CN206152473U - Cleaning machine of double circulation filtration system and this system of application - Google Patents

Cleaning machine of double circulation filtration system and this system of application Download PDF

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Publication number
CN206152473U
CN206152473U CN201620732991.7U CN201620732991U CN206152473U CN 206152473 U CN206152473 U CN 206152473U CN 201620732991 U CN201620732991 U CN 201620732991U CN 206152473 U CN206152473 U CN 206152473U
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China
Prior art keywords
cleaning
cylinder
cleaning solution
liquid storage
storage cylinder
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CN201620732991.7U
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Chinese (zh)
Inventor
陈文明
李敏
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Suzhou Changcheng Development Technology Co., Ltd.
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Shenzhen Great Wall Development Suzhou Electronics Co Ltd
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Abstract

The utility model relates to a cleaning machine of double circulation filtration system and this system of application, including be used for accomplishing wait to wash the abluent cleaning cylinder of part and with the cleaning cylinder tube coupling, be used for store wasing the liquid storage cylinder of the required cleaning solution of operation cleaning cylinder reaches liquid storage cylinder all fixed set up in on the equipment support, still include with cleaning cylinder reaches liquid storage cylinder tube coupling, the loop filter mechanism that is used for realizing the two cleaning solution circulation flow, loop filter mechanism includes and is used for driving the mobile vertical water pump of cleaning solution and is used for accomplishing the filterable filter of cleaning solution, vertical water pump reaches with the help of liquid stream pipe tube coupling between the filter. The utility model discloses a change the single loop filter in traditional course of working into more nimble dual loop filter, accomplished to filter to the pertinence of cleaning solution in the cleaning machine, promoted loop filter's effect, realized the used repeatedly to the cleaning solution in the at utmost.

Description

Double circulation filtration system and the cleaning machine using the system
Technical field
The utility model is related to a kind of filtration system, more particularly to a kind of being applied to is circulated to cleaning solution in parts washer The circulated filter system of filtration, belongs to field of machining.
Background technology
In current machine components manufacture field, most of industrial part of processing enterprise's manufacture, in its manufacture process In can be cut liquid, lubricating oil, machine coolant, metal fragment or other contaminants and covering, and in part Process operation in often also need to for lubricating fluid etc. to be applied directly to piece surface.Welding is have passed through especially for some to add The part of work, due to it is difficult to accomplish the complete cleaning of welding process, so after the completion of welding processing, its surface all can mostly It is attached with many scruffs.Because the processing that these pollutants can be follow-up on part is existed using generation impact, therefore these parts Assemble and using front, be required for removing pollutant with industrial part cleaning machine equipped and cleaning part.Industrial part common at present is clear Washing machine can be positioned over part to be cleaned in one cleaning cylinder mostly, subsequently complete to treat by rotary cleaning or other modes The cleaning of cleaning part.In addition, current most processing enterprise is in order to save the resources of production, reduce production cost, After the completion of cleaning process, can to used in cleaning process to cleaning solution be circulated filtration treatment, so that it can be more Secondary utilization.
But due to machining, the pollutant kind on industrial part is many and composition is indefinite, therefore all kinds of cleaning machines at present The circulating filtration means for being used all are extremely difficult to its expected effect.Specifically, it is to be cleaned during part processing Solid pollutant can be not only attached with part, all kinds of liquid pollutants can be also attached with.Due to various pollutants density and Quality is different, therefore some pollutants can be deposited in cleaning solution bottom, and some pollutants can then float on cleaning solution surface.This Sample one, in conventional processes it is simple by way of cleaning solution being discharged by outage and carries out circulating filtration just very Pollutant in targetedly cleaning solution is discharged, and completes the filtration to specific pollutants.
In sum, a kind of using effect how is provided excellent and can selectively be cleaned pollutant in liquid The circulated filter system of filtration, just becomes those skilled in the art's problem demanding prompt solution.
Utility model content
In view of prior art has drawbacks described above, the purpose of this utility model is to propose a kind of being applied to parts washer The circulated filter system of interior cleaning solution circulating filtration.
The purpose of this utility model, will be achieved by the following technical programs:
A kind of double circulation filtration system, including for complete Cleaning of Parts to be cleaned cleaning cylinder and with the cleaning The connection of earthen pipe road, the liquid storage cylinder of cleaning solution needed for for storing cleaning operation, the cleaning cylinder and the liquid storage cylinder are fixed It is arranged on the equipment supporter, also includes being connected with the cleaning cylinder and the liquid storage cylinder pipeline, clear between the two for realizing The dynamic circulation filtering mechanism of clean liquid recycle stream, the circulation filtering mechanism include vertical water pump for driving cleaning solution to flow with And for completing the filter of cleaning solution filtration, connect by fluid flow tube pipeline between the vertical water pump and the filter.
Preferably, the cleaning cylinder is arranged at the top of the liquid storage cylinder and the two realizes that pipeline connects by fluid flow tube, The side wall of the cleaning cylinder offers at least one inlet opening, bottom and offers at least one fluid hole, the inlet opening and institute State fluid hole to be connected with the circulation filtering mechanism pipeline by the fluid flow tube, the side wall top position of the cleaning cylinder is opened At least one spout hole is provided with, the spout hole is by overflow pipe and the liquid storage cylinder pipeline connection.
Preferably, the circulation filtering mechanism also include be fixedly installed on the fluid flow tube, for realizing cleaning solution The valve member of various endless form.
Preferably, the valve member include being arranged between the cleaning cylinder and the vertical water pump, it is clear for realizing First valve of clean liquid internal circulation filtering, is arranged between the liquid storage cylinder and the vertical water pump, for realizing outside cleaning solution Second valve of circulating filtration, and the 3rd valve being arranged at outside the liquid storage cylinder, for completing cleaning solution discharge.
The utility model further discloses a kind of cleaning machine, including above-mentioned double circulation filtration system.
Preferably, including be arranged in the cleaning cylinder be used to realizing the rotary components of the rotary cleaning of part to be cleaned with And for realizing the ultrasonic module of part oscillatory type cleaning to be cleaned, the rotating washing component and the ultrasonic module phase Cooperation completes the dual cleaning to part to be cleaned, and the baking for part drying after the completion of cleaning is additionally provided with the cleaning cylinder Dry component;Also include being fixedly installed on the control cabinet on the equipment supporter, for controlling cleaning machine overall operation, the circulation Filter mechanism, rotary components, ultrasonic module, drying component are electrically connected with the control cabinet and are controlled by it driving, institute State the touching display screen being also electrically connected with control cabinet for human-computer interactive control.
Preferably, the rotary components include being arranged at for holding the cleaning basket of part to be cleaned in the cleaning cylinder, And the driving motor being fixedly installed on the equipment supporter, for driving the cleaning basket to rotate, the driving motor is also It is electrically connected with for controlling the frequency converter of its rotating speed and frequency, the frequency converter is electrically connected with and by it with the control cabinet Drive control.
Preferably, the ultrasonic module includes being arranged in the cleaning cylinder for driving cleaning solution to produce vibration liquid stream Ultrasonic oscillator, the ultrasonic oscillator be electrically connected with the control cabinet and be driven by it control.
Preferably, the drying component includes being fixedly installed on the air-heater on the equipment supporter, for producing hot blast, And at least one be connected with the air-heater pipeline, the warm-air pipe for being delivered to hot blast in the cleaning cylinder, the heat The air outlet position of airduct be provided with for preventing cleaning process in the flow-guiding mouth that flows into of cleaning solution, the drying component also includes It is fixedly installed in the cleaning cylinder and temperature controller that the control cabinet is electrically connected with and sensor.
Preferably, it is fixedly installed in the liquid storage cylinder on liquid storage cylinder described in the heat pump for cleaning solution heating and also fixes It is connected with the liquid supplementation pipe for increasing cleaning solution to the inside of it.
Prominent effect of the present utility model is:The utility model is changed to by the way that the single cycle in conventional processes is filtered More flexible double circulation is filtered, and has accomplished, for the specific aim of cleaning solution in cleaning machine is filtered, to improve circulating filtration Effect, realizes to the full extent the reuse for cleaning solution, has effectively saved the resources of production of processing enterprise, reduces The production cost of processing enterprise.Meanwhile, double circulation system architecture of the present utility model is simple, can be by existing equipment Reequip and obtain, in can be widely applied for all kinds of cleaning equipments, with very strong practicality and the wide scope of application.
In sum, the utility model filter effect is excellent, low production cost, can effectively save the resources of production, has Very high use and promotional value.
Hereinafter just accompanying drawing in conjunction with the embodiments, is described in further detail to specific embodiment of the present utility model, so that this Utility model technical scheme is more readily understood, grasps.
Description of the drawings
Fig. 1 is structural representation of the present utility model;
Wherein:1st, equipment supporter 2, cleaning cylinder 21, inlet opening 22, spout hole 3, liquid storage cylinder 31, liquid supplementation pipe 4th, fluid flow tube 5, vertical water pump 6, filter 7, overflow pipe 81, the first valve 82, the second valve 83, the 3rd valve Door 9, cleaning basket 10, warm-air pipe.
Specific embodiment
The utility model discloses a kind of circulated filter system suitable for cleaning solution circulating filtration in parts washer.
As shown in figure 1, a kind of double circulation filtration system, including for complete the cleaning cylinder 2 of Cleaning of Parts to be cleaned with And be connected with the pipeline of the cleaning cylinder 2, the liquid storage cylinder 3 of cleaning solution needed for for storing cleaning operation, the cleaning solution is optional DI water ultra-pure water or IPA liquid isopropyl alcohol liquids are selected, in the present embodiment the preferably lower DI water of cost, the cleaning cylinder 2 and institute State liquid storage cylinder 3 to be fixedly installed on the equipment supporter 1, also include connecting with the cleaning cylinder 2 and the pipeline of the liquid storage cylinder 3 Connect, for realizing cleaning solution is circulated between the two circulation filtering mechanism, the circulation filtering mechanism includes clear for driving The vertical water pump 5 and the filter 6 for completing cleaning solution filtration, the vertical water pump 5 and the filter 6 of clean liquid flowing Between by the pipeline of fluid flow tube 4 connection.
The cleaning cylinder 2 is arranged at the top of the liquid storage cylinder 3 and the two realizes that pipeline connects by fluid flow tube 4, described The side wall of cleaning cylinder 2 offers at least one inlet opening 21, bottom and offers at least one fluid hole, the inlet opening 21 and institute State fluid hole to be connected with the circulation filtering mechanism pipeline by the fluid flow tube 4, the side wall top position of the cleaning cylinder 2 At least one spout hole 22 is offered, the spout hole 22 is by overflow pipe 7 and the pipeline connection of the liquid storage cylinder 3.In this enforcement In example, the inlet opening 21, fluid hole and spout hole 22 are provided with one.
The circulation filtering mechanism also include be fixedly installed on the fluid flow tube 4, for realizing that the various of cleaning solution follow The valve member of ring mode.
The valve member include be arranged between the cleaning cylinder 2 and the vertical water pump 5, for realizing in cleaning solution First valve 81 of circulating filtration, is arranged between the liquid storage cylinder 3 and the vertical water pump 5, for realizing being followed outside cleaning solution The second valve 82 that ring is filtered, and the 3rd valve 83 being arranged at outside the liquid storage cylinder 3, for completing cleaning solution discharge.
First valve 81, the second valve 82 and the 3rd valve 83 can select electrically operated valve or operated pneumatic valve, in this reality Apply the first valve 81 described in example, the second valve 82 and the 3rd valve 83 and be both preferably pneumatic diaphragm valve.
Herein it should be noted that the cleaning solution internal circulation filtering is referred to when first valve 81 is opened, institute State the second valve 82 and the 3rd valve 83 remained turned-off, now the cleaning solution in the cleaning cylinder 2 can from it is described go out liquid Hole is flowed out, and through the drive and the filtration of the filter 6 of the vertical water pump 5, is subsequently flowed via the inlet opening 21 again Enter in the cleaning cylinder 2, this process is the cleaning solution internal circulation filtering.
The cleaning solution outer circulation is filtered and referred to when second valve 82 is opened, first valve 81 and described 3rd valve 83 is remained turned-off, and now persistently adds cleaning fluid in the cleaning cylinder 2, then the cleaning in the cleaning cylinder 2 Liquid can flow out from the spout hole 22, flow in the liquid storage cylinder 3 by the overflow pipe 7, through the vertical water pump 5 Drive and the filter 6 filtration, subsequently flow in the cleaning cylinder 2 via the inlet opening 21 again, this process is For cleaning solution outer circulation filtration.
And when the 3rd valve 83 is opened, the cleaning solution in the cleaning cylinder 2 and the liquid storage cylinder 3 can flow completely Go out, so as to complete discharge and replacing for cleaning solution.
The meaning for arranging the endless form of two kinds of cleaning solutions herein is the filter effect for preferably ensureing cleaning solution.Specifically For, each pollutant can be adhered on part to be cleaned, and the density of each pollutant can be different, some solid-like pollutions Thing can be deposited in the bottom of the cleaning cylinder 2, and some grease pollutants can float on cleaning solution surface.Therefore when device is adopted During cleaning solution interior circulation, you can effectively the pollutant to being deposited in the bottom of the cleaning cylinder 2 carries out discharge removing, and works as device Using during cleaning solution outer circulation, then pollutant that can be effectively to floating on cleaning solution surface carries out discharge removing.
Operator can be selected the mode of circulating filtration according to actual pollutant cleaning needs.It is attached for part The more part of pollutant, after the completion of cleaning, can be completed by way of the inside and outside cycle alternation of cleaning solution is carried out to cleaning The circulating filtration of liquid.
The utility model further discloses a kind of cleaning machine, including above-mentioned double circulation filtration system.
The cleaning machine includes being arranged in the cleaning cylinder 2 for realizing the rotation group of the rotary cleaning of part to be cleaned Part and the ultrasonic module for realizing part oscillatory type cleaning to be cleaned, the rotating washing component and the ultrasonic wave group Part is engaged and completes the dual cleaning to part to be cleaned, is additionally provided with the cleaning cylinder 2 and is dried for part after the completion of cleaning Dry drying component;Also include being fixedly installed on the control cabinet on the equipment supporter 1, for controlling cleaning machine overall operation (Not shown in figure), the circulation filtering mechanism, rotary components, ultrasonic module, drying component are electrical with the control cabinet Connect and be controlled by it to drive, the touching display screen for human-computer interactive control is also electrically connected with the control cabinet.
The rotary components include being arranged in the cleaning cylinder 2 for holding the cleaning basket 9, Yi Jigu of part to be cleaned Surely the driving motor being arranged on the equipment supporter 1, for driving the cleaning basket 9 to rotate(Not shown in figure), the biography Dynamic motor is also electrically connected with for controlling the frequency converter of its rotating speed and frequency(Not shown in figure), the frequency converter with it is described Control cabinet is electrically connected with and is driven by it control.
The ultrasonic module includes being arranged in the cleaning cylinder 2 for driving cleaning solution to produce the ultrasound of vibration liquid stream Ripple oscillator(Not shown in figure), the ultrasonic oscillator be electrically connected with the control cabinet and be driven by it control.
The drying component includes being fixedly installed on the air-heater on the equipment supporter 1, for producing hot blast(In figure not Illustrate), and at least one be connected with the air-heater pipeline, the warm-air pipe for being delivered to hot blast in the cleaning cylinder 2 10, the air outlet position of the warm-air pipe 10 be provided with for preventing cleaning process in cleaning solution flow into flow-guiding mouth(In figure not Illustrate), the drying component is also including the temperature controller being fixedly installed in the cleaning cylinder 2 and the control cabinet is electrically connected with (Not shown in figure)And sensor(Not shown in figure).
Herein it should be noted that at least one is offered on the warm-air pipe 10 for hot blast to be delivered to into the cleaning Air outlet in cylinder 2(Not shown in figure), the direction of the air outlet should with the cleaning cylinder 2 the cleaning basket 9 position phase Matching.In the present embodiment, the direction of the air outlet is tangent with the direction of rotation of the cleaning basket 9, and such setting can be with Hot blast is preferably made in the interior circulation of the cleaning cylinder 2, so as to lift drying effect.
The heat pump for cleaning solution heating is fixedly installed in the liquid storage cylinder 3(Not shown in figure), such structure The temperature for making cleaning solution just reach optimum cleaning before the use is disposed to, so as to be further ensured that the clear of device Wash effect.The liquid supplementation pipe 31 for increasing cleaning solution to the inside of it is also fixedly connected with the liquid storage cylinder 3.
The cleaning method of above-mentioned cleaning machine described briefly below, comprises the steps:
S1, preparation process, by the liquid supplementation pipe 31 cleaning solution is added into the liquid storage cylinder 3, and by part to be cleaned It is positioned in the cleaning basket 9 in the cleaning cylinder 2, is subsequently started by the control cabinet finishing device;
S2, cleaning step:The vertical water pump 5 delivers to the cleaning solution in the liquid storage cylinder 3 in the cleaning cylinder 2, with Afterwards the rotary components start simultaneously at running with the ultrasonic module, and the rotary components drive part to be cleaned to realize rotation Formula is cleaned, and the ultrasonic module forms the cleaning vibrated liquid stream, complete to part to be cleaned in the cleaning cylinder 2;
S3, filtration cycle step:After the completion of cleaning, the circulation filtering mechanism enters to the cleaning solution in the cleaning cylinder 2 Row is filtered, and according to processing needs, the internal circulation filtering or outer circulation for being cleaned liquid is filtered, subsequently, through the cleaning for filtering Liquid is again flowed in the cleaning cylinder 2, repeats the cleaning step of S2, until cleaning process is fully completed;
S4, drying steps:After cleaning process is fully completed, the rotary components and the ultrasonic module decommission, Cleaning solution in the cleaning cylinder is discharged in the liquid storage cylinder, subsequently the drying component and rotary components running, institute State rotary components to complete to clean the water dumping of part, the drying component makes to realize hot air circulation in the cleaning cylinder, until part It is completely dried;
S5, blanking step:After the completion of dry run, the drying component and the rotary components decommission, and now may be used The part that cleaning, drying are finished takes out from the cleaning basket, completes part blanking.
The utility model is changed to more flexible double circulation filtration by the way that the single cycle in conventional processes is filtered, Accomplish, for the specific aim of cleaning solution in cleaning machine is filtered, to improve the effect of circulating filtration, it is right to realize to the full extent In the reuse of cleaning solution, the resources of production of processing enterprise are effectively saved, reduced the production cost of processing enterprise.Together When, double circulation system architecture of the present utility model is simple, can be obtained by the repacking to existing equipment, can extensively apply In all kinds of cleaning equipments, with very strong practicality and the wide scope of application.
In sum, the utility model filter effect is excellent, low production cost, can effectively save the resources of production, has Very high use and promotional value.
The utility model still has numerous embodiments, all employing equivalents or equivalent transformation and all technologies for being formed Scheme, all falls within protection domain of the present utility model.

Claims (10)

1. a kind of double circulation filtration system, including for completing the cleaning cylinder (2) of Cleaning of Parts to be cleaned and clear with described Wash the connection of cylinder (2) pipeline, the liquid storage cylinder (3) of cleaning solution needed for for storing cleaning operation, the cleaning cylinder (2) and the storage Fluid cylinder (3) is fixedly installed on equipment supporter (1), it is characterised in that:Also include and the cleaning cylinder (2) and the liquid storage cylinder (3) pipeline connection, for realizing cleaning solution is circulated between the two circulation filtering mechanism, the circulation filtering mechanism includes using Filter (6) in the vertical water pump (5) for driving cleaning solution flowing and for completing cleaning solution filtration, the vertical water pump (5) and between the filter (6) connect by fluid flow tube (4) pipeline.
2. double circulation filtration system according to claim 1, it is characterised in that:The cleaning cylinder (2) is arranged at described The top of liquid storage cylinder (3) and the two realizes that pipeline connects by fluid flow tube (4), the side wall of the cleaning cylinder (2) offers at least One inlet opening (21), bottom offer at least one fluid hole, and the inlet opening (21) and the fluid hole are by described Fluid flow tube (4) is connected with the circulation filtering mechanism pipeline, and the side wall top position of the cleaning cylinder (2) offers at least one Spout hole (22), the spout hole (22) is by overflow pipe (7) and the liquid storage cylinder (3) pipeline connection.
3. double circulation filtration system according to claim 2, it is characterised in that:The circulation filtering mechanism also includes solid The valve member of the various endless form being arranged at surely on the fluid flow tube (4), for realizing cleaning solution.
4. double circulation filtration system according to claim 3, it is characterised in that:The valve member includes being arranged at institute The first valve (81) between cleaning cylinder (2) and the vertical water pump (5), for realizing cleaning solution internal circulation filtering is stated, is arranged Between the liquid storage cylinder (3) and the vertical water pump (5), for realizing the second valve (82) that cleaning solution outer circulation is filtered, And be arranged at the liquid storage cylinder (3) outward, for complete cleaning solution discharge the 3rd valve (83).
5. a kind of cleaning machine, it is characterised in that:Including the double circulation filtration system as described in claim 1-4 is arbitrary.
6. cleaning machine according to claim 5, it is characterised in that:It is used to realize including being arranged in the cleaning cylinder (2) The rotary components of the rotary cleaning of part to be cleaned and the ultrasonic module for realizing part oscillatory type cleaning to be cleaned, institute State rotating washing component and the ultrasonic module is engaged and completes the dual cleaning to part to be cleaned, the cleaning cylinder (2) Inside it is additionally provided with the drying component for part drying after the completion of cleaning;Also include be fixedly installed on the equipment supporter (1), For controlling the control cabinet of cleaning machine overall operation, the circulation filtering mechanism, rotary components, ultrasonic module, drying component It is electrically connected with and is controlled by it to drive with the control cabinet, is also electrically connected with for human-computer interactive control on the control cabinet Touching display screen.
7. cleaning machine according to claim 6, it is characterised in that:The rotary components include being arranged at the cleaning cylinder (2) it is used to hold the cleaning basket (9) of part to be cleaned in, and is fixedly installed on the equipment supporter (1), for driving The driving motor that cleaning basket (9) is rotated is stated, the driving motor is also electrically connected with for controlling the change of its rotating speed and frequency Frequency device, the frequency converter is electrically connected with and is driven by it control with the control cabinet.
8. cleaning machine according to claim 6, it is characterised in that:The ultrasonic module includes being arranged at the cleaning cylinder (2) for driving cleaning solution to produce the ultrasonic oscillator of vibration liquid stream in, the ultrasonic oscillator electrically connects with the control cabinet Connect and be driven by it control.
9. cleaning machine according to claim 6, it is characterised in that:The drying component includes being fixedly installed on the equipment Air-heater on support (1), for producing hot blast, and at least one be connected with the air-heater pipeline, for hot blast is defeated The warm-air pipe (10) in the cleaning cylinder (2) is delivered to, the air outlet position of the warm-air pipe (10) is provided with for preventing cleaning During the flow-guiding mouth that flows into of cleaning solution, the drying component also includes being fixedly installed in the cleaning cylinder (2) and the control Temperature controller and sensor that case processed is electrically connected with.
10. cleaning machine according to claim 9, it is characterised in that:It is fixedly installed for cleaning in the liquid storage cylinder (3) The liquid supplementation pipe (31) for increasing cleaning solution to the inside of it is also fixedly connected with liquid storage cylinder (3) described in the heat pump of liquid heating.
CN201620732991.7U 2016-07-13 2016-07-13 Cleaning machine of double circulation filtration system and this system of application Active CN206152473U (en)

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CN201620732991.7U CN206152473U (en) 2016-07-13 2016-07-13 Cleaning machine of double circulation filtration system and this system of application

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Application Number Priority Date Filing Date Title
CN201620732991.7U CN206152473U (en) 2016-07-13 2016-07-13 Cleaning machine of double circulation filtration system and this system of application

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105999835A (en) * 2016-07-13 2016-10-12 深圳长城开发苏州电子有限公司 Double circulation filtration system and cleaning machine applying same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105999835A (en) * 2016-07-13 2016-10-12 深圳长城开发苏州电子有限公司 Double circulation filtration system and cleaning machine applying same

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20170706

Address after: 215000, Jiangsu, Suzhou Industrial Park, No. 200 middle road, comprehensive bonded area west

Patentee after: Suzhou Changcheng Development Technology Co., Ltd.

Address before: Loufeng town Plantronics Road Industrial Park in Suzhou city of Jiangsu Province, No. 11 215000

Patentee before: Shenzhen the Great Wall development Suzhou Electronics Co., Ltd.