CN105883383B - Spring assembly machining system of automobile braking system - Google Patents
Spring assembly machining system of automobile braking system Download PDFInfo
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- CN105883383B CN105883383B CN201610201967.5A CN201610201967A CN105883383B CN 105883383 B CN105883383 B CN 105883383B CN 201610201967 A CN201610201967 A CN 201610201967A CN 105883383 B CN105883383 B CN 105883383B
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- Prior art keywords
- seat
- sliding
- spring
- discharging channel
- conveying
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/80—Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/28—Measuring arrangements characterised by the use of mechanical techniques for measuring roughness or irregularity of surfaces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/0057—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes measuring forces due to spring-shaped elements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention provides a spring component machining system of an automobile brake system, and belongs to the field of manufacturing equipment of spring components. It has solved the not enough reasonable scheduling problem of prior art design. This car braking system spring assembly processing system includes processingequipment, and processingequipment one side is equipped with the material discharging channel that is located the support body, is equipped with ejection of compact grabbing mechanism between processingequipment and the material discharging channel, is equipped with the material ejection of compact conveying mechanism that enables the material and carry one by one along the material discharging channel on the material discharging channel, is equipped with material tilting mechanism and material detection mechanism in proper order near processingequipment one end to the other end at the material discharging channel. The spring component processing system of the automobile braking system has the advantages that: the automatic detection device has the advantages of high degree of automation, simplicity and convenience in operation, and automatic detection of products before boxing is realized by the turnover mechanism and the material detection mechanism arranged on the material discharging channel, so that the product quality is ensured.
Description
Technical Field
The invention belongs to the technical field of manufacturing equipment of spring assemblies, and particularly relates to a processing system of a spring assembly of an automobile brake system.
Background
The spring assembly of the automobile braking system is an important part in the braking system of the car with the ABS anti-lock braking system, creates conditions for mass production, further reduces the cost, has high dimensional accuracy requirement and high reliability requirement of performance, and in the era of vigorous development of the domestic automobile manufacturing industry, no factory can manufacture a conforming product in China, and the price is high, so that the cost of the braking system production factory is high because of long-term dependence on import. Some brake system manufacturers are always looking for a cooperative factory capable of replacing imported parts in China, but the domestic products are not up to the use requirement due to the following three technical problems: A. because the stamping part and the cold upsetting part in the product have complex dies and high precision, the market service life of the spring assembly with each specification is not long, and the manufacturing cost of unit products is high; B. the spring assembly works in the brake fluid, so that the requirement on the cleanliness of the product is high in order to keep the brake fluid clean and safe, and the spring assembly is also a cause of overhigh production cost; C. the spring assembly is an important component in a brake system, and the service life of the spring assembly is required to be high, which places high demands on the service life and reliability of the springs in the spring assembly. In order to meet the above requirements, an improved automotive brake system spring assembly is comprised of a spring, a spring seat, a thrust sleeve, a staking pin and a washer. However, due to the fact that the existing equipment for producing the spring component of the automobile brake system is not fully automatic in production, manual operation posts are required to be arranged in each working procedure, production efficiency is greatly reduced, meanwhile, due to the fact that a device for automatically detecting the flatness and elasticity of the spring component is lacking, production quality of the machined spring component cannot be guaranteed, and labor detection cost is increased.
Disclosure of Invention
The invention aims to solve the problems and provide a spring assembly processing system of an automobile brake system, which has high production efficiency.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the invention relates to a spring component processing system of an automobile braking system, which comprises a processing device, wherein one side of the processing device is provided with a material discharging channel positioned on a frame body, a discharging grabbing mechanism is arranged between the processing device and the material discharging channel, the material discharging channel is provided with a material discharging conveying mechanism capable of conveying materials one by one along the material discharging channel, and one end, close to the processing device, of the material discharging channel is sequentially provided with a material overturning mechanism and a material detecting mechanism from one end to the other end. The whole course of the processing system adopts mechanical control, manual intervention is not needed, and the material overturning mechanism overturns the processed spring assembly, so that the normal detection of the material detecting mechanism is ensured, and the quality assurance is provided for the processed spring assembly.
Preferably, the processing device comprises a rotary table capable of rotating circumferentially, a plurality of object placing seats are circumferentially arranged on the outer side of the rotary table in a distributed manner, pin conveying mechanisms for conveying pins to the object placing seats, spring seat conveying mechanisms for conveying spring seats to the object placing seats, spring conveying mechanisms for conveying springs to the object placing seats, thrust sleeve conveying mechanisms for conveying thrust sleeves to the object placing seats and riveting mechanisms capable of mutually riveting the pins and the thrust sleeves are sequentially arranged on the outer side of the rotary table in the circumferential direction, and pin positioning mechanisms for positioning the pins on the object placing tables are arranged on the object placing seats; the riveting mechanism comprises a riveting pressing seat arranged above the storage seat, and the riveting pressing seat is connected with a riveting driver. Through the setting of pin conveying mechanism, spring holder conveying mechanism, spring conveying mechanism, thrust sleeve conveying mechanism, riveting mechanism that are equipped with in proper order in the week side of revolving stage, shortened processingequipment's occupation space, improved the space utilization in workshop, the pin positioning mechanism of locating on the thing seat of putting that is circumference distribution on the revolving stage has made things convenient for spring assembly's location, has improved the convenience of processing operation.
Preferably, the pin positioning mechanism comprises a circular groove arranged on the object placing seat, and a positioning column corresponding to a positioning hole arranged at the bottom of the pin is arranged at the center of the circular groove; the object placing seats are uniformly distributed along the circumferential direction of the rotary table and detachably connected with the rotary table. The positioning column on the pin positioning mechanism corresponds to the positioning hole formed in the bottom of the pin, so that the positioning function is realized, the structure is simple, the installation is convenient, the object placing seat is detachably connected with the rotary table, the adjustment can be performed according to production process parameters, the application range of the system is improved, and the maintenance is convenient.
Preferably, the pin conveying mechanism comprises a pin conveying guide rail arranged on the circumferential outer side of the rotary table, one end of the pin conveying guide rail is provided with a pin grabbing mechanism which can grab pins from the pin conveying guide rail onto the object placing seat, and the other end of the pin conveying guide rail is connected with the pin vibrating disc; the spring seat conveying mechanism comprises a spring seat conveying guide rail arranged on the circumferential outer side of the rotary table, one end of the spring seat conveying guide rail is provided with a spring seat grabbing mechanism capable of grabbing the spring seat from the spring seat conveying guide rail to the object placing seat, and the other end of the spring seat conveying guide rail is connected with the spring seat vibration disc; the spring conveying mechanism comprises a spring conveying guide rail arranged on the circumferential outer side of the rotary table, a spring grabbing mechanism capable of grabbing springs from the spring conveying guide rail to the storage seat is arranged at one end of the spring conveying guide rail, and the other end of the spring conveying guide rail is connected with the spring vibration disc. The pin conveying mechanism, the spring seat conveying mechanism, the spring conveying mechanism and the thrust sleeve conveying mechanism are similar in structure, so that purchasing and installation of system equipment are facilitated, and the cost of the system equipment is reduced.
Preferably, the material discharging and conveying mechanism comprises a sliding seat which is arranged on one side of the material discharging channel and is parallel to the material discharging channel, the sliding seat is connected with a sliding driving mechanism which can drive the sliding seat to be close to or far away from the material discharging channel, a material feeding frame body which axially extends along the material discharging channel is arranged on the sliding seat in a sliding manner, a material feeding driving mechanism which can drive the material feeding frame body to axially reciprocate along the material discharging channel is arranged between the sliding seat and the material feeding frame body, a plurality of material feeding plates which are arranged towards the material discharging channel are sequentially arranged on the material feeding frame body, the material feeding plates are uniformly distributed and are detachably or fixedly connected with the material feeding frame body, and the end part of the material feeding plate is provided with at least one material conveying fork; the frame body is provided with at least two horizontally arranged and mutually parallel discharging plates, and the material discharging channel is formed between the two adjacent discharging plates; the discharging plate is connected with the frame body through a detachable structure or a fixed structure. Realize simultaneously the same distance of horizontal migration to a plurality of materials on the material discharge channel through material ejection of compact conveying mechanism, simple structure, installation easy maintenance.
Preferably, the sliding driving mechanism comprises a sliding guide assembly arranged between the frame body and the sliding seat, the sliding seat is connected with the frame body in a sliding way through the sliding guide assembly, and the frame body is provided with the sliding driving assembly which can drive the sliding seat to be close to or far away from the material discharging channel along the width direction of the material discharging channel; the sliding guide assembly comprises a sliding guide rail or a sliding groove arranged on the frame body, the sliding seat is provided with the sliding groove or the sliding guide rail, and the sliding groove is connected with the sliding guide rail in a sliding way; the sliding driving assembly comprises a sliding driver arranged on the frame body, the sliding driver is connected with a sliding push rod, and the end part of the sliding push rod is connected with the sliding seat. Simple structure has reduced the cost of equipment.
Preferably, the feeding driving mechanism comprises a feeding guide assembly arranged between the sliding seat and the material feeding frame body, the material feeding frame body is connected with the sliding seat in a sliding way through the feeding guide assembly, and the sliding seat is provided with a feeding driving assembly capable of driving the material feeding frame body to axially move along the sliding seat; the feeding guide assembly comprises a guide rail or a guide chute arranged on the sliding seat, the material feeding frame body is provided with the guide chute or the guide rail, and the guide rail is connected with the guide chute in a sliding way; the feeding driving assembly comprises a feeding driver which is arranged on the sliding seat and moves, and the feeding driver is connected with a feeding telescopic rod which is connected with the material feeding frame body.
Preferably, the material turnover mechanism comprises a columnar turnover seat which is arranged in the material discharging channel in a rotating way, the turnover seat extends along the width direction of the material discharging channel, a material placing groove which is positioned on the same horizontal plane with the material discharging channel and is respectively connected with the material discharging channel at two ends is arranged on the turnover seat, the material placing groove is radially arranged along one end of the turnover seat, a plurality of plane parts which are arranged in one-to-one correspondence are arranged on the circumferential outer side of the turnover seat, one side of the material placing groove is communicated with the end face of the turnover seat, the turnover seat is connected with a turnover driving mechanism which can drive the turnover seat to circumferentially rotate, and the turnover driving mechanism is connected with the PLC control module; the material discharging channel is provided with a through hole matched with the circumferential outer side of the overturning seat along the width direction, one end of the overturning seat circumferentially rotates and penetrates through the through hole, and the other end of the overturning seat extends to one side far away from the material discharging channel; the overturning driving mechanism comprises an overturning driver which is arranged on the frame body and connected with the end part of the overturning seat, and the overturning driver is connected with the PLC control module. The PLC control module controls the overturning driver to drive the overturning seat in a columnar shape, so that the spring assembly arranged in the storage groove in the overturning seat realizes the overturning function. Compact structure has reduced equipment occupation space.
Preferably, the material detection mechanism is including setting up in material discharging channel top and according to the roughness detection mechanism and the elasticity detection mechanism that the ejection of compact direction set gradually, and the roughness detection mechanism is including the activity setting in the roughness detection component of material discharging channel top, and the roughness detection component is connected with the first lift actuating mechanism that can drive the roughness detection component oscilaltion, and elasticity detection mechanism is including sliding the elasticity detection component that sets up in material discharging channel top, and elasticity detection component is connected with the second lift actuating mechanism that can drive elasticity detection component oscilaltion, and the roughness detection component all links to each other with PLC control module with elasticity detection component. The flatness detection mechanism and the elastic force detection mechanism realize flatness and elastic force detection of the spring assembly, and quality is guaranteed.
Preferably, the flatness detection assembly comprises a flatness detection seat, at least three flatness detection heads are arranged in the flatness detection seat in a penetrating manner, and the flatness detection heads are connected with flatness detection sensors connected with the PLC control module; the flatness detection heads are uniformly distributed along the circumferential direction of the flatness detection seat, and are positioned on the same horizontal plane; the first lifting driving mechanism comprises a first lifting guide rail arranged on the frame body along the vertical direction, the flatness detection seat is arranged on the first lifting guide rail in a sliding manner, and the frame body is provided with a first lifting driver connected with the flatness detection seat; the elastic force detection mechanism comprises an elastic force detection seat arranged on the frame body along the vertical direction, and the bottom of the elastic force detection seat is provided with a pressure sensor connected with the PLC control module; the elastic force detection seat comprises a lifting rod, the lifting rod is connected with an annular pressing contact part, and the annular pressing contact part is formed by vertically overlapping and fixing at least two annular pressing contact pieces; the second lifting driving mechanism comprises a second lifting driver arranged on the frame body, and a telescopic rod of the second lifting driver is connected with the lifting rod. The flatness detection assembly is internally provided with at least three flatness detection heads in a penetrating way, so that the stability of detection is improved, the detection quality is guaranteed, the annular press contact part is formed by at least two annular press contact parts in an up-and-down overlapping and fixing way, the working strength of the elastic force detection mechanism is improved, and the service life is prolonged.
Compared with the prior art, the spring component processing system of the automobile braking system has the advantages that: the automatic detection device has the advantages of high degree of automation, simplicity and convenience in operation, and automatic detection of products before boxing is realized by the turnover mechanism and the material detection mechanism arranged on the material discharging channel, so that the product quality is ensured.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 provides a schematic structural diagram of an embodiment of the present invention.
Fig. 2 provides a schematic structural view of a processing apparatus in an embodiment of the present invention.
Fig. 3 provides an exploded view of a spring assembly in an embodiment of the present invention.
Fig. 4 provides a schematic structural view of a material discharging and conveying mechanism in an embodiment of the present invention.
Fig. 5 provides a schematic structural diagram of a material turnover mechanism in an embodiment of the present invention.
Fig. 6 provides a schematic structural diagram of a material detecting mechanism according to an embodiment of the present invention.
In the drawing the view of the figure, processing device a, material discharging and conveying mechanism b, discharging and grabbing mechanism c, frame 1, material detecting mechanism 10, material discharging channel 2, flatness detecting mechanism 3, flatness detecting component 30, flatness detecting seat 301, flatness detecting head 302, flatness detecting sensor 303, first lifting driving mechanism 31, first lifting guide rail 311, first lifting driver 312, elastic force detecting mechanism 4, elastic force detecting component 40, elastic force detecting seat 401, lifting rod 401a, annular pressing contact 401b, pressure sensor 402, second lifting driving mechanism 41, second lifting driver 411, telescopic rod 412, material turning mechanism 50, turning seat 51, plane portion 511, object placing groove 52, turning driving mechanism 53, turning driver 531, PLC control module 5, rotary table 6, object placing seat 7, pin positioning mechanism 71, circular groove 711, positioning column 712, pin 72 spring seat 73, spring 74, thrust sleeve 75, pin conveying mechanism 81, pin conveying rail 811, pin grabbing mechanism 812, pin vibrating disk 813, spring seat conveying mechanism 82, spring seat conveying rail 821, spring seat grabbing mechanism 822, spring seat vibrating disk 823, spring conveying mechanism 83, spring conveying rail 831, spring grabbing mechanism 832, spring vibrating disk 833, thrust sleeve conveying mechanism 84, thrust sleeve conveying rail 841, thrust sleeve grabbing mechanism 842, thrust sleeve vibrating disk 843, riveting mechanism 9, riveting press seat 91, riveting driver 92, slide driving mechanism 77, slide guiding assembly 771, slide guiding rail 7711, slide groove 7712, slide driving assembly 772, slide driver 772, slide push rod 7722, slide seat 773, feed driving mechanism 78, feed guiding assembly 781, guiding rail 7811, guiding chute 7812, A feed drive assembly 782, a feed drive 7821, a feed telescoping rod 7822, a material feed carriage 783, a material feed plate 79, and a material feed fork 791.
Detailed Description
The present invention will be described in further detail by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and not limited to the following examples.
As shown in fig. 1 to 6, the processing system of the spring component of the automobile braking system comprises a processing device a, wherein a material discharging channel 2 positioned on a frame body 1 is arranged on one side of the processing device a, a discharging grabbing mechanism c is arranged between the processing device a and the material discharging channel 2, a material discharging conveying mechanism b which can enable materials to be conveyed one by one along the material discharging channel 2 is arranged on the material discharging channel 2, a material turning mechanism 50 and a material detecting mechanism 10 are sequentially arranged from one end of the material discharging channel 2 close to the processing device a to the other end, the whole processing system adopts mechanical control, manual intervention is not needed, the material turning mechanism 50 turns over the processed spring component, normal detection of the material detecting mechanism 10 is guaranteed, and quality assurance is provided for the processed spring component.
Specifically, the processing device a includes a rotary table 6 capable of rotating circumferentially, a plurality of object placing seats 7 distributed circumferentially are arranged on the outer side of the rotary table 6 circumferentially, a pin conveying mechanism 81 for conveying pins 72 to the object placing seats 7, a spring seat conveying mechanism 82 for conveying spring seats 73 to the object placing seats 7, a spring conveying mechanism 83 for conveying springs to the object placing seats 7, a thrust sleeve conveying mechanism 84 for conveying thrust sleeves 75 to the object placing seats 7, and a riveting mechanism 9 capable of mutually riveting the pins 72 and the thrust sleeves 75 are sequentially arranged on the outer side of the rotary table 6 circumferentially, and a pin positioning mechanism 71 for positioning the pins 72 on the object placing seats is arranged on the object placing seats 7; the riveting mechanism 9 comprises a riveting pressing seat 91 arranged above the object placing seat 7, and the riveting pressing seat 91 is connected with a riveting driver 92, and the arrangement of the pin conveying mechanism 81, the spring seat conveying mechanism 82, the spring conveying mechanism 83, the thrust sleeve conveying mechanism 84 and the riveting mechanism 9 sequentially arranged on the periphery of the rotary table 6 shortens the occupied space of the processing device a, improves the space utilization rate of a production workshop, and the pin positioning mechanism 71 arranged on the object placing seat 7 circumferentially distributed on the rotary table 6 facilitates the positioning of the spring assembly and improves the convenience of processing operation; the pin positioning mechanism 71 comprises a circular groove 711 arranged on the object placing seat 7, and a positioning column 712 corresponding to a positioning hole arranged at the bottom of the pin 72 is arranged in the center of the circular groove 711; the object placing seats 7 are uniformly distributed along the circumferential direction of the rotary table 6, the object placing seats 7 are detachably connected with the rotary table 6, and the positioning columns 712 on the pin positioning mechanism 71 correspond to the positioning holes formed in the bottom of the pins 72, so that the positioning function is realized, the structure is simple, the installation is convenient, the object placing seats 7 are detachably connected with the rotary table 6, the adjustment can be performed according to production process parameters, the application range of the system is improved, and meanwhile, the maintenance is convenient; the pin conveying mechanism 81 includes a pin conveying guide 811 provided on the outer side in the circumferential direction of the turntable 6, one end of the pin conveying guide 811 is provided with a pin grasping mechanism 812 capable of grasping the pin 72 from the pin conveying guide 811 onto the mount 7, and the other end is connected to a pin vibrating plate 813; the spring seat conveying mechanism 82 comprises a spring seat conveying guide rail 821 arranged on the circumferential outer side of the rotary table 6, one end of the spring seat conveying guide rail 821 is provided with a spring seat grabbing mechanism 822 capable of grabbing the spring seat 73 from the spring seat conveying guide rail 821 to the object placing seat 7, and the other end of the spring seat conveying guide rail 821 is connected with the spring seat vibration plate 823; the spring conveying mechanism 83 comprises a spring conveying guide rail 831 arranged on the circumferential outer side of the rotary table 6, one end of the spring conveying guide rail 831 is provided with a spring grabbing mechanism 832 capable of grabbing a spring 74 from the spring conveying guide rail 831 to the object placing seat 7, and the other end of the spring conveying guide rail 831 is connected with a spring vibration disc 833; the material discharging and conveying mechanism b comprises a sliding seat 773 which is arranged on one side of the material discharging channel 2 and is parallel to the material discharging channel 2, the sliding seat 773 is connected with a sliding driving mechanism 77 which can drive the sliding seat 773 to be close to or far away from the material discharging channel 2, a material feeding frame body 783 which axially extends along the material discharging channel 2 is arranged on the sliding seat 773 in a sliding manner, a material feeding driving mechanism 78 which can drive the material feeding frame body 783 to axially reciprocate along the material discharging channel 2 is arranged between the sliding seat 773 and the material feeding frame body 783, a plurality of material feeding plates 79 which are arranged towards the material discharging channel 2 are sequentially arranged on the material feeding frame body 783, the material feeding plates 79 are uniformly distributed and are detachably or fixedly connected with the material conveying frame body 1, and at least one material conveying fork 791 is arranged at the end part of the material feeding plate 79; at least two horizontally arranged and parallel discharging plates 21 are arranged on the frame body 1, and the material discharging channel 2 is formed between two adjacent discharging plates 21; the discharging plate 21 is connected with the frame body 1 through a detachable structure or a fixed structure, and a plurality of materials on the material discharging channel 2 are horizontally moved by the same distance simultaneously through the material discharging conveying mechanism b, so that the structure is simple, and the installation and the maintenance are convenient.
Further, the sliding driving mechanism 77 includes a sliding guide assembly 771 disposed between the frame 1 and the sliding seat 773, the sliding seat 773 is slidably connected to the frame 1 through the sliding guide assembly 771, and the frame 1 is provided with a sliding driving assembly 772 capable of driving the sliding seat 773 to approach or separate from the material discharging channel 2 along the width direction of the material discharging channel 2; the sliding guide assembly 771 comprises a sliding guide rail 7711 or a sliding groove 7712 arranged on the frame body 1, the sliding seat 773 is provided with the sliding groove 7712 or the sliding guide rail 7711, and the sliding groove 7712 is connected with the sliding guide rail 7711 in a sliding way; the sliding driving assembly 772 comprises a sliding driver 7721 arranged on the frame body, the sliding driver 7721 is connected with a sliding push rod 7722, and the end part of the sliding push rod 7722 is connected with a sliding seat 773, so that the structure is simple, and the cost of equipment is reduced; the feeding driving mechanism 78 comprises a feeding guide assembly 781 arranged between a sliding seat 773 and a material feeding frame body 783, the material feeding frame body 783 is connected with the sliding seat 773 in a sliding way through the feeding guide assembly 781, and the sliding seat 773 is provided with a feeding driving assembly 782 capable of driving the material feeding frame body 783 to axially move along the sliding seat 773; the feeding guide assembly 781 comprises a guide rail 7811 or a guide chute 7812 arranged on the sliding seat 773, the material feeding frame 783 is provided with the guide chute 7812 or the guide rail 7811, and the guide rail 7811 is slidably connected with the guide chute 7812; the feeding driving assembly 782 comprises a feeding driver 7821 which is arranged on the sliding seat 773 to move, and the feeding driver 7821 is connected with a feeding telescopic rod 7822 connected with the material feeding frame 783; the material turnover mechanism 50 comprises a turnover seat 51 which is arranged in a columnar manner and is rotated in the material discharging channel 2, the turnover seat 51 is arranged in an extending manner along the width direction of the material discharging channel 2, a material placing groove 52 which is positioned on the same horizontal plane as the material discharging channel 2 and is respectively connected with the material discharging channel 2 at two ends is arranged on the turnover seat 51, the material placing groove 52 is radially arranged along one end of the turnover seat 51, a plurality of planar parts 511 which are arranged in a one-to-one correspondence manner are arranged on the circumferential outer side of the turnover seat 51, one side of the material placing groove 52 is communicated with the end face of the turnover seat 51, the turnover seat 51 is connected with a turnover driving mechanism 53 which can drive the turnover seat 51 to rotate circumferentially, and the turnover driving mechanism 53 is connected with the PLC control module 5; the material discharging channel 2 is provided with a through hole matched with the circumferential outer side of the overturning seat 51 along the width direction, one end of the overturning seat 51 circumferentially rotates and penetrates through the through hole, and the other end of the overturning seat extends to the side far away from the material discharging channel 2; the turnover driving mechanism 53 comprises a turnover driver 531 which is arranged on the frame body 1 and is connected with the end part of the turnover seat 51, the turnover driver 531 is connected with the PLC control module 5, the PLC control module 5 controls the turnover driver 531 to drive the turnover seat 51 which is in a columnar shape, a spring component in a storage groove 52 arranged in the turnover seat 51 realizes a turnover function, the structure is compact, and the occupied space of equipment is reduced; the material detection mechanism 10 comprises a flatness detection mechanism 3 and an elastic force detection mechanism 4 which are arranged above the material discharging channel 2 and are sequentially arranged according to the discharging direction, the flatness detection mechanism 3 comprises a flatness detection component 30 movably arranged above the material discharging channel 2, the flatness detection component 30 is connected with a first lifting driving mechanism 31 capable of driving the flatness detection component 30 to lift up and down, the elastic force detection mechanism 4 comprises an elastic force detection component 40 slidably arranged above the material discharging channel 2, the elastic force detection component 40 is connected with a second lifting driving mechanism 41 capable of driving the elastic force detection component 40 to lift up and down, the flatness detection component 30 and the elastic force detection component 40 are connected with the PLC control module 5, flatness and elastic force detection of the spring component are realized by the flatness detection mechanism 3 and the elastic force detection mechanism 4, and quality is ensured; the flatness detection assembly 30 comprises a flatness detection seat 301, at least three flatness detection heads 302 are arranged in the flatness detection seat 301 in a penetrating mode, and the flatness detection heads 302 are connected with flatness detection sensors 303 connected with the PLC control module 5; the flatness detection heads 302 are uniformly distributed along the circumferential direction of the flatness detection seat 301, and the flatness detection heads 302 are all positioned on the same horizontal plane; the first lifting driving mechanism 31 comprises a first lifting guide rail 311 arranged on the frame body 1 along the vertical direction, the flatness detection seat 301 is arranged on the first lifting guide rail 311 in a sliding manner, and the frame body 1 is provided with a first lifting driver 312 connected with the flatness detection seat 301; the elastic force detection mechanism 4 comprises an elastic force detection seat 401 arranged on the frame body 1 along the vertical direction, and a pressure sensor 402 connected with the PLC control module 5 is arranged at the bottom of the elastic force detection seat 401; the elastic force detection seat 401 comprises a lifting rod 401a, the lifting rod 401a is connected with an annular pressing contact part, and the annular pressing contact part is formed by vertically overlapping and fixing at least two annular pressing contact pieces 401 b; the second lifting driving mechanism 41 comprises a second lifting driver 411 arranged on the frame body 1, a telescopic rod 412 of the second lifting driver 411 is connected with the lifting rod 401a, at least three flatness detection heads 302 are arranged in the flatness detection assembly 30 in a penetrating mode, detection quality is guaranteed, the annular pressing contact part is formed by vertically overlapping and fixing at least two annular pressing contact pieces 401b, working strength of the elastic force detection mechanism 4 is improved, and service life is prolonged.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Although the processing apparatus a, the material discharging conveying mechanism b, the discharging gripping mechanism c, the frame body 1, the material detecting mechanism 10, the material discharging passage 2, the flatness detecting mechanism 3, the flatness detecting module 30, the flatness detecting stand 301, the flatness detecting head 302, the flatness detecting sensor 303, the first lift driving mechanism 31, the first lift rail 311, the first lift driver 312, the elastic force detecting mechanism 4, the elastic force detecting module 40, the elastic force detecting stand 401, the lift lever 401a, the annular pressing contact 401b, the pressure sensor 402, the second lift driving mechanism 41, the second lift driver 411, the telescopic link 412, the material inverting mechanism 50, the inverting stand 51, the flat portion 511, the storage tank 52, the inverting driving mechanism 53, the inverting driver 531, the PLC control module 5, the turntable 6, the storage stand 7, the pin positioning mechanism 71, the circular groove 711, the circular groove mark positioning column 712, pin 72, spring seat 73, spring 74, thrust sleeve 75, pin conveying mechanism 81, pin conveying rail 811, pin grabbing mechanism 812, pin vibration plate 813, spring seat conveying mechanism 82, spring seat conveying rail 821, spring seat grabbing mechanism 822, spring seat vibration plate 823, spring conveying mechanism 83, spring conveying rail 831, spring grabbing mechanism 832, spring vibration plate 833, thrust sleeve conveying mechanism 84, thrust sleeve conveying rail 841, thrust sleeve grabbing mechanism 842, thrust sleeve vibration plate 843, riveting mechanism 9, riveting press seat 91, riveting driver 92, slide driving mechanism 77, slide guiding assembly 771, slide guiding rail 7711, slide groove 7712, slide driving assembly 772, slide driver 7721, slide push rod 7722, slide seat 773, feed driving mechanism 78, feed guiding assembly 781, guide guiding rail 7811, guide chute 7812, feed drive assembly 782, feed drive 7821, feed telescoping rod 7822, material feed frame 783, material feed plate 79, and material feed fork 791. Terms such as, but not excluding the possibility of using other terms. These terms are used merely for convenience in describing and explaining the nature of the invention; they are to be interpreted as any additional limitation that is not inconsistent with the spirit of the present invention.
Claims (6)
1. The spring component machining system of the automobile braking system is characterized by comprising a machining device (a), wherein a material discharging channel (2) positioned on a frame body (1) is arranged on one side of the machining device (a), a discharging grabbing mechanism (c) is arranged between the machining device (a) and the material discharging channel (2), a material discharging conveying mechanism (b) capable of conveying materials one by one along the material discharging channel (2) is arranged on the material discharging channel (2), and a material overturning mechanism (50) and a material detecting mechanism (10) are sequentially arranged from one end of the material discharging channel (2) close to the machining device (a) to the other end of the material discharging channel; the processing device (a) comprises a rotating table (6) capable of rotating circumferentially, a plurality of circumferentially distributed object placing seats (7) are arranged on the outer side of the rotating table (6), a pin conveying mechanism (81) for conveying pins (72) to the object placing seats (7), a spring seat conveying mechanism (82) for conveying spring seats (73) to the object placing seats (7), a spring conveying mechanism (83) for conveying springs to the object placing seats (7), a thrust sleeve conveying mechanism (84) for conveying thrust sleeves (75) to the object placing seats (7) and a riveting mechanism (9) capable of mutually riveting the pins (72) and the thrust sleeves (75) are sequentially arranged on the outer side of the rotating table (6), and a pin positioning mechanism (71) for positioning the pins (72) on the object placing tables is arranged on the object placing seats (7). The riveting mechanism (9) comprises a riveting pressing seat (91) arranged above the object placing seat (7), and the riveting pressing seat (91) is connected with a riveting driver (92); the material turnover mechanism (50) comprises a columnar turnover seat (51) which is rotationally arranged in a material discharging channel (2), the turnover seat (51) extends and is arranged along the width direction of the material discharging channel (2), a material placing groove (52) which is positioned on the same horizontal plane with the material discharging channel (2) and is respectively connected with the material discharging channel (2) at two ends is arranged on the turnover seat (51), the material placing groove (52) is radially arranged along one end of the turnover seat (51), a plurality of plane parts (511) which are arranged in one-to-one correspondence are arranged on the circumferential outer side of the turnover seat (51), one side of the material placing groove (52) is communicated with the end face of the turnover seat (51), the turnover seat (51) is connected with a turnover driving mechanism (53) which can drive the turnover seat (51) to circumferentially rotate, and the turnover driving mechanism (53) is connected with the PLC control module (5); the material discharging channel (2) is provided with a through hole matched with the circumferential outer side of the overturning seat (51) along the width direction, one end of the overturning seat (51) circumferentially rotates and penetrates through the through hole, and the other end of the overturning seat extends to one side far away from the material discharging channel (2); the turnover driving mechanism (53) comprises a turnover driver (531) which is arranged on the frame body (1) and connected with the end part of the turnover seat (51), and the turnover driver (531) is connected with the PLC control module (5); the material detection mechanism (10) comprises a flatness detection mechanism (3) and an elastic force detection mechanism (4) which are arranged above a material discharging channel (2) and sequentially arranged according to a discharging direction, the flatness detection mechanism (3) comprises a flatness detection component (30) which is movably arranged above the material discharging channel (2), the flatness detection component (30) is connected with a first lifting driving mechanism (31) which can drive the flatness detection component (30) to lift up and down, the elastic force detection mechanism (4) comprises an elastic force detection component (40) which is slidably arranged above the material discharging channel (2), the elastic force detection component (40) is connected with a second lifting driving mechanism (41) which can drive the elastic force detection component (40) to lift up and down, and the flatness detection component (30) and the elastic force detection component (40) are connected with the PLC control module (5); the flatness detection assembly (30) comprises a flatness detection seat (301), at least three flatness detection heads (302) are arranged in the flatness detection seat (301) in a penetrating mode, and the flatness detection heads (302) are connected with flatness detection sensors (303) connected with the PLC control module (5); the flatness detection heads (302) are uniformly distributed along the circumferential direction of the flatness detection seat (301), and the flatness detection heads (302) are all positioned on the same horizontal plane; the first lifting driving mechanism (31) comprises a first lifting guide rail (311) arranged on the frame body (1) along the vertical direction, the flatness detection seat (301) is arranged on the first lifting guide rail (311) in a sliding manner, and the frame body (1) is provided with a first lifting driver (312) connected with the flatness detection seat (301); the elastic force detection mechanism (4) comprises an elastic force detection seat (401) arranged on the frame body (1) along the vertical direction, and a pressure sensor (402) connected with the PLC control module (5) is arranged at the bottom of the elastic force detection seat (401); the elastic force detection seat (401) comprises a lifting rod (401 a), the lifting rod (401 a) is connected with an annular pressing contact part, and the annular pressing contact part is formed by vertically overlapping and fixing at least two annular pressing contact pieces (401 b); the second lifting driving mechanism (41) comprises a second lifting driver (411) arranged on the frame body (1), and a telescopic rod (412) of the second lifting driver (411) is connected with the lifting rod (401 a).
2. The system for processing the spring assembly of the automobile brake system according to claim 1, wherein the pin positioning mechanism (71) comprises a circular groove (711) arranged on the object placing seat (7), and a positioning column (712) corresponding to a positioning hole arranged at the bottom of the pin (72) is arranged in the center of the circular groove (711); the object placing seats (7) are uniformly distributed along the circumferential direction of the rotary table (6), and the object placing seats (7) are detachably connected with the rotary table (6).
3. The spring assembly processing system of the automobile brake system according to claim 1, wherein the pin conveying mechanism (81) comprises a pin conveying guide rail (811) arranged on the circumferential outer side of the rotary table (6), one end of the pin conveying guide rail (811) is provided with a pin grabbing mechanism (812) capable of grabbing a pin (72) from the pin conveying guide rail (811) onto the object placing seat (7), and the other end of the pin conveying guide rail is connected with the pin vibrating disc (813); the spring seat conveying mechanism (82) comprises a spring seat conveying guide rail (821) arranged on the circumferential outer side of the rotary table (6), one end of the spring seat conveying guide rail (821) is provided with a spring seat grabbing mechanism (822) capable of grabbing a spring seat (73) from the spring seat conveying guide rail (821) to the object placing seat (7), and the other end of the spring seat conveying guide rail is connected with a spring seat vibration disc (823); the spring conveying mechanism (83) comprises a spring conveying guide rail (831) arranged on the circumferential outer side of the rotary table (6), one end of the spring conveying guide rail (831) is provided with a spring grabbing mechanism (832) capable of grabbing a spring (74) from the spring conveying guide rail (831) to the object placing seat (7), the other end of the spring grabbing mechanism is connected with a spring vibration disc (833), the thrust sleeve conveying mechanism (84) comprises a thrust sleeve conveying guide rail (841) arranged on the circumferential outer side of the rotary table (6), one end of the thrust sleeve conveying guide rail (841) is provided with a thrust sleeve grabbing mechanism (842) capable of grabbing a thrust sleeve (75) from the thrust sleeve conveying guide rail (841) to the object placing seat (7), and the other end of the thrust sleeve conveying mechanism is connected with the thrust sleeve vibration disc (843).
4. The processing system of the spring assembly of the automobile brake system according to claim 1, 2 or 3, wherein the material discharging and conveying mechanism (b) comprises a sliding seat (773) which is arranged on one side of the material discharging channel (2) and parallel to the material discharging channel (2), the sliding seat (773) is connected with a sliding driving mechanism (77) which can drive the sliding seat (773) to approach or depart from the material discharging channel (2), the sliding seat (773) is provided with a material feeding frame body (783) which axially extends along the material discharging channel (2) in a sliding manner, a feeding driving mechanism (78) which can drive the material feeding frame body (783) to axially reciprocate along the material discharging channel (2) is arranged between the sliding seat (773) and the material feeding frame body (783), a plurality of material feeding plates (79) which are arranged towards the material discharging channel (2) are sequentially arranged on the material feeding frame body (783), the material feeding plates (79) are uniformly distributed and are connected with the material conveying frame body (1) or are provided with at least one material feeding fork (79) which is connected with the material conveying frame body (1); at least two horizontally arranged and parallel discharging plates (21) are arranged on the frame body (1), and the material discharging channel (2) is formed between two adjacent discharging plates (21); the discharging plate (21) is connected with the frame body (1) through a detachable structure or a fixed structure.
5. The processing system of the spring assembly of the automobile brake system according to claim 4, wherein the sliding driving mechanism (77) comprises a sliding guide assembly (771) arranged between the frame body (1) and the sliding seat (773), the sliding seat (773) is slidably connected with the frame body (1) through the sliding guide assembly (771), and the frame body (1) is provided with a sliding driving assembly (772) capable of driving the sliding seat (773) to approach or depart from the material discharging channel (2) along the width direction of the material discharging channel (2); the sliding guide assembly (771) comprises a sliding guide rail (7711) or a sliding groove (7712) arranged on the frame body (1), the sliding seat (773) is provided with the sliding groove (7712) or the sliding guide rail (7711), and the sliding groove (7712) is connected with the sliding guide rail (7711) in a sliding way; the sliding driving assembly (772) comprises a sliding driver (7721) arranged on the frame body (1), the sliding driver (7721) is connected with a sliding push rod (7722), and the end part of the sliding push rod (7722) is connected with the sliding seat (773).
6. The spring assembly processing system of the automobile brake system according to claim 4, wherein the feeding driving mechanism (78) comprises a feeding guide assembly (781) arranged between the sliding seat (773) and the material feeding frame body (783), the material feeding frame body (783) is slidably connected with the sliding seat (773) through the feeding guide assembly (781), and the sliding seat (773) is provided with the feeding driving assembly (782) capable of driving the material feeding frame body (783) to axially move along the sliding seat (773); the feeding guide assembly (781) comprises a guide rail (7811) or a guide chute (7812) arranged on the sliding seat (773), the material feeding frame body (783) is provided with the guide chute (7812) or the guide rail (7811), and the guide rail (7811) is connected with the guide chute (7812) in a sliding manner; the feeding driving assembly (782) comprises a feeding driver (7821) which is arranged on the sliding seat (773) and moves, and the feeding driver (7821) is connected with a feeding telescopic rod (7822) connected with the material feeding frame body (783).
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| CN201610201967.5A CN105883383B (en) | 2016-03-31 | 2016-03-31 | Spring assembly machining system of automobile braking system |
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| CN201610201967.5A CN105883383B (en) | 2016-03-31 | 2016-03-31 | Spring assembly machining system of automobile braking system |
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| CN105883383B true CN105883383B (en) | 2023-09-05 |
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Effective date of registration: 20160822 Address after: 311812, Tianyuan Road, Shaoxing, Zhuji, Zhejiang Province Applicant after: ZHEJIANG SHUANGDI SPRING Co.,Ltd. Address before: 311812 Tianyuan, Zhejiang, Cao Cao Town, East Road, No. 20, Applicant before: ZHEJIANG ISRI SHUANGDI SPRING Co.,Ltd. |
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