CN105882121A - Full-automatic silk screen processing platform and silk screen technology thereof - Google Patents
Full-automatic silk screen processing platform and silk screen technology thereof Download PDFInfo
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- CN105882121A CN105882121A CN201610498020.5A CN201610498020A CN105882121A CN 105882121 A CN105882121 A CN 105882121A CN 201610498020 A CN201610498020 A CN 201610498020A CN 105882121 A CN105882121 A CN 105882121A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
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- B41F15/16—Printing tables
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Abstract
The invention discloses a full-automatic silk screen processing platform and a silk screen technology thereof. The full-automatic silk screen processing platform comprises a working platform, a turntable, an alignment platform, a material precise transfer mechanism, a material detection mechanism, a silk screen platform and a silk screen mechanism, wherein the turntable is rotatably arranged on the working platform; two or single or more than two silk screen processing production lines are arranged in the front and back of the turntable; each silk screen processing production line comprises a loading station, a silk screen station and an unloading station; the loading stations, the silk screen stations and the unloading stations of two silk screen processing production lines are gradually arranged; and the actions of material off-line precise positioning, material carrying, material position detection, station switch, silk screen, unloading and feedback are finished gradually. In the invention, by adopting the 6-station turntable structure design, integrating double silk screen processing lines and adopting the first-positioning and later-detection technology design, the steps of the silk screen technology are effectively simplified, and the silk screen efficiency and yield are increased; and by adopting the structural design of expandable material positioning and silk screen processing, the platform adaptability and universality are strong.
Description
Technical field
The present invention relates to tablet silk-screen field, refer in particular to a kind of full-automatic silk-screen processing platform for touch screen window glass printing and silk screen printing process thereof.
Background technology
Silk screen printing belongs to porous printing, and it is collectively known as four big printing processes with flat stamping, convex print, gravure；Porous printing includes stencil, engraves hole flower version, spraying decoration and silk screen printing etc., the principle of porous printing is: forme (producing on the version base of paper membrane version or other edition can be by the eyelet of ink) is when printing, make ink transfer on stock (paper, pottery etc.) by the eyelet of hole version by certain pressure, form image or word.Silk screen printing is made up of top 5 factor, i.e. screen printing forme, scrape scraper plate, ink, print station and stock；Silk screen printing ultimate principle is: utilize the screen printing forme saturating ink of areas mesh, the ultimate principle of non-graphic part mesh not strike through to print.On screen printing forme one end, pour ink during printing into, apply certain pressure with scraping scraper plate ink position on screen printing forme, move towards the screen printing forme other end simultaneously；Ink is expressed on stock from the mesh of areas by scraper plate in movement.Trace set is made within limits due to the viscous effect of ink, printing process middle scraper is linear contact lay with screen printing forme and stock all the time, contact line moves with scraper plate and mobile, owing to keeping certain gap between screen printing forme and stock, making screen printing forme during printing be produced the counteracting force to scraper plate by the tension force of self, this counteracting force is referred to as resilience force.Due to the effect of resilience force, make screen printing forme and stock only in portable linear contact lay, and screen printing forme other parts and stock are disengaged position；Make ink and silk screen generation rhegmagenesis, it is ensured that printed dimensions precision and avoid set-off stock.
Silk screen printing is the typography of a kind of comparative maturity, but traditional silk screen printing also rests on manual work stages, main actions in printing process still completes by hand, firstly the need of by fixing for stock location in silk-screen printing process, being covered on stock by half tone, the eyelet from half tone is by ink printing to stock again；When using manual fixed placement stock, cannot ensure to operate can precisely para-position every time, there is error in the fixed position of stock, therefore cause eyelet, with the position to be printed on stock, relative error occurs, there is error with predetermined position on stock in the position after actual printing, affects printing quality；During it addition, use manual wiping, it is impossible to ensure each wiping ink amount and the stationarity of scraper, entering eyelet ink amount cannot be precisely controlled, and affects printing quality；And craft silk-screen inefficiency, it is impossible to adapt to modern automation industrial production line.
China's Full automatic screen printing at present is at the early-stage, and predominantly organic tool location and CCD position two ways.Machinery location typically directly positions below half tone, then prints, and such method makes silk-screen platform have groove, has a strong impact on silk-screen quality；Additionally feeding, location and silk-screen are the actions being continuously finished successively, inefficiency.CCD location is to be placed on below CCD by tablet, detects lamellar object location by CCD para-position, then by XXY, bit platform is regulated tablet positional precision, be transplanted on half tone printed below；Or after CCD para-position has detected tablet position, tablet is moved to below half tone, then screen adjustment position, it is achieved para-position printing.Such method makes silk-screen cost the highest, and operation is long, and structure is complicated, and the requirement to commissioning staff is the highest, additionally monolithic tablet can only be carried out CCD location, it is impossible to realize multi-disc silk-screen, the highest speed completing 20 slices/minute of silk-screen simultaneously.
Notification number is that the Chinese invention patent " a kind of full-automatic accurate screen printer " of 203371890U discloses a kind of silk-screen automatically processing device, this equipment uses rotating disk as Switch of working position structure, and rotating disk includes four operation positions: upper slice station, CCD para-position station, silk-screen station, discharge station；There is following defect in this equipment in actual mechanical process: 1, rotating disk has been only capable of single half tone silk-screen, fails substantially effectively to utilize rotating disk space, and silk-screen efficiency is low；2, being limited by the limitation of CCD detent mechanism own in actual silk-screen printing process, be only capable of completing the detection and location of monolithic material at CCD para-position station, technological process is long, and silk-screen production capacity is low；3, after CCD positioning materials, vision positioning system 4 and design that bit platform 53 is cooperated must be used, before silk-screen, first pass through vision positioning system 4 take pictures, obtain material level to postpone, by bit platform 53 being adjusted the silk-screen position of half tone 51, to ensure silkscreen precision, this kind of design technology manufacturing cost is high, only can be suitably used for monolithic articles material printing；4, the design of complete equipment structure and silk screen printing process are complicated, and cost is high, and efficiency is low.
Summary of the invention
The technical problem to be solved in the present invention is for above-mentioned the deficiencies in the prior art, a kind of 6 station turntable structure designs are provided, integrated mariages print processing technique line, use characterization processes design after first positioning, it is effectively simplified silk screen printing process step, improves silk-screen efficiency, use the structure design of expandable type material location and silk-screen processing, realize many sheet materials location, platform flexibility and the full-automatic silk-screen processing platform of highly versatile and silk screen printing process thereof.
The technical scheme that the present invention takes is as follows: a kind of full-automatic silk-screen processing platform, including work platforms, rotating disk, to bit platform, material precision transfer device, material detection machine structure, silk-screen platform and silk-screen mechanism, wherein, above-mentioned rotating disk is rotatablely arranged on work platforms, it is provided with two silk-screen machining production lines before and after on rotating disk, every silk-screen machining production line includes that feeding station, silk-screen station and discharge station, the feeding station of two silk-screen machining production lines, silk-screen station and discharge station gradually arrange respectively；The above-mentioned outside that bit platform is arranged at feeding station, is fixed with the material of lamellar to bit platform upper limit；Above-mentioned material precision transfer device is arranged between bit platform and feeding station, in order to by material through being carried to bit platform on feeding station；Above-mentioned material detection machine structure is arranged at above feeding station, and material carries out detection and localization through material detection machine structure at feeding station；Above-mentioned silk-screen platform is arranged at silk-screen station, and material is moved to silk-screen station by feeding station under turntable rotation drives, and is positioned at below silk-screen platform；Above-mentioned silk-screen mechanism is arranged at the top of silk-screen platform, and silk pressing print platform under silk-screen mechanism, so that material is carried out silk-screen, after silk-screen completes, driven by rotary disc material rotary motion carries out blanking to discharge station.
Preferably, the described feeding station of processing stations of side before and after rotating disk, silk-screen station and the discharge station of being positioned at is spaced setting in the counterclockwise direction rotating around disk edge；Above-mentioned rotating disk counter-clockwise rotary motion on work platforms, completes feeding station, gradually switching between silk-screen station and discharge station；Vacuum absorption holes is all offered at above-mentioned feeding station, silk-screen station and discharge station, vacuum absorption holes is arranged at disc surfaces, and connects with the vacuum loop within rotating disk, and vacuum loop lower end connects the vacuum generating device of peripheral hardware, make to produce at vacuum absorption holes negative pressure, to adsorb material.
Preferably, described fixes by being arranged at the seat supports outside feeding station bit platform, bit platform is provided with material platform, material lies against on material platform, and by being slidably disposed in the bit block clamping on bit platform, bit block adjusts position by being arranged at the accurate lead screw guide rail of para-position platform interior.
Preferably, described bearing is L shape structure, and including riser and transverse slat, wherein, riser is vertically arranged on work platforms, and is positioned at the outside of feeding station, and transverse slat is arranged at riser upper end, and extends to above feeding station to inner side；Above-mentioned material precision transfer device is arranged on transverse slat, and moves along a straight line back and forth along transverse slat, in order to moved to feeding station to bit platform by material.
Preferably, described material precision transfer device includes that material transfer drives motor, material transfer linear drives module, material transfer support plate, material transfer lift cylinder, material transfer lift slide, vacuum cup bearing and vacuum cup, wherein, above-mentioned material transfer linear drives module is arranged along the transverse slat direction of bearing, and material transfer linear drives module is embedded with slide slidably；Material transfer drives motor to be arranged at the end of material transfer straight line module, drives the screw mandrel in straight line module and screw rodb base to drive slide to move along a straight line back and forth along material transfer straight line module direction by material transfer.
Preferably, described material transfer support plate is vertically fixed on slide, and moves along a straight line back and forth with slide；The top of material transfer support plate is provided with gripper shoe；Above-mentioned material transfer lift cylinder is arranged in gripper shoe, and the outfan of material transfer lift cylinder extends downward through gripper shoe；Above-mentioned material transfer lift slide is slidably disposed on the sidewall of material transfer support plate, and the upper end of material transfer support plate is connected with the outfan of material lift cylinder, and material lift cylinder drives material lift slide in the vertical direction elevating movement；Being connected between above-mentioned gripper shoe with material lift slide and have guide rod, the bottom surface of gripper shoe is fixed in the upper end of guide rod, and the lower end of guide rail is inserted in material lift slide, and, in order to guide and limit material lift slide. in material lift slide slidably；Above-mentioned leading is arranged with buffer spring, and the two ends up and down of buffer spring are respectively held against bottom surface and the end face of material lift slide of gripper shoe, in order to the elevating movement of buffering material lift slide.
Preferably, the middle part of described rotating disk is provided with support, and support is U-shape structure, and its two ends lay respectively at the left and right sides of rotating disk, and are fixed on work platforms, and support crosses rotating disk, and above-mentioned two processing stations front and back are respectively arranged at both sides before and after support；Above-mentioned material detection machine structure is arranged on support, and the feeding station on rotating disk is correspondingly arranged up and down；Material detection machine structure includes support plate, CCD support and CCD scanning head, and wherein, above-mentioned support plate is fixed on the sidepiece of support, and is positioned at above feeding station；CCD support includes at least two, and CCD support is fixed on support plate bottom surface, and downwardly extends；Above-mentioned CCD scanning head includes at least two, and the scanning lens of CCD scanning head is arranged downward, and arranges along the side interval of material at feeding station, is directed at material, in order to be scanned location.
Preferably, described silk-screen mechanism includes that silk-screen lifting drives the lifting of motor, silk-screen to drive module, silk-screen linear drives module, silk-screen linear drive motor, silk-screen seat, the first scalable cylinder, the second scalable cylinder, silk-screen lifter slide, returning blade and scraper, wherein, the lifting of above-mentioned silk-screen drives module to be vertically fixed on the sidepiece of support, silk-screen lifting drives motor to be arranged at silk-screen lifting and drives the top of module, and driving is embedded at silk-screen lifting and drives the lift slide elevating movement on module；Above-mentioned silk-screen linear drives drives module to be arranged on lift slide, and with lift slide elevating movement；Above-mentioned silk-screen linear drive motor is arranged at the rear lateral portion of one end of silk-screen linear drives module, and the silk-screen seat that drive connection is on silk-screen linear drives module moves along a straight line back and forth along silk-screen linear drives module；The left and right sides of silk-screen seat is respectively equipped with the chute vertically extended；Above-mentioned silk-screen lifter slide is respectively slidably embedded in the chute of the silk-screen seat left and right sides；Above-mentioned first scalable cylinder and the second scalable cylinder are respectively arranged at the left and right sides of silk-screen seat top board, the outfan of the first scalable cylinder and the second adjustable cylinder is each passed through the top board of silk-screen seat and extends downward in chute, and connect the silk-screen lifter slide in chute respectively, in order to drive the elevating movement in chute of silk-screen lifter slide；Above-mentioned returning blade and scraper are connected on the silk-screen lifter slide on left side and right side, and with silk-screen lifter slide elevating movement.
Preferably, described silk-screen platform includes silk-screen seat and half tone, wherein, silk-screen seat is rectangular box structure, being half tone installing space in the middle part of silk-screen seat, silk-screen seat is fixedly connected on the two ends, left and right of above-mentioned silk-screen linear drives module by fixed plate, and moves with silk-screen linear drives module；Above-mentioned half tone is arranged in the half tone installing space in the middle part of silk-screen seat, and the side of half tone is connected on silk-screen seat, and adjusts installation site by the adjusting knob of the silk-screen seat left and right sides；Silk-screen seat drives half tone to move at silk-screen station, and adjusts para-position with the material on silk-screen station, and scraper is adjacent to half tone motion, completes the silk screen printing process to material, and after silk-screen completes, returning blade scrapes on half tone, to reclaim ink.
The silk screen printing process of a kind of full-automatic silk-screen processing platform, comprises the following steps that:
S1, material position: material off-line precision positioning；
S2, material handling: material precision transfer device is by the feeding station of material handling to rotating disk；
S3, the detection of material position: the material in step S2 is scanned by material detection machine structure, and scanning information transmission is carried out position detection to computer；
S4, Switch of working position: material is transferred to silk-screen station by feeding station by turntable rotation；
S5, silk-screen: when in step S3, the detection of material position is qualified, silk-screen mechanism carries out silk-screen to material；When in step S3, the detection of material position is defective, silk-screen mechanism does not carry out silk-screen action to material；
S6, blanking: the material of silk-screen in step S5 or non-silk-screen is moved to discharge station by turntable rotation；
S7, feed back: the material not carrying out silk-screen in step S5 is back to bit platform, carry out next round silk-screen action.
The beneficial effects of the present invention is:
The silk-screen that the present invention is directed to the sheet materials such as touch screen window glass carries out creative research exploitation, devise a kind of employing 6 station turntable structures design, integrated mariages print processing technique line, use characterization processes design after first positioning, it is effectively simplified silk screen printing process step, improve silk-screen efficiency and yield, use the structure design of expandable type material location and silk-screen processing, platform flexibility and the full-automatic silk-screen processing platform of highly versatile and silk screen printing process thereof.
Rotating disk of the present invention uses 6 station designs, rotating disk can realize ± 0.005mm indexing accuracy, being divided into two silk-screen machining production lines of before and after in the middle part of rotating disk, rotating disk once rotates can carry out silk-screen processing action on two silk-screen machining production lines simultaneously, makes silk-screen working (machining) efficiency promote one times.
CCD Scan orientation guiding mechanism of the prior art is replaced with material detection machine structure CCD detection by the present invention, material detection is only carried out relative to prior art, do not possesses material position adjustment calibration function, therefore the high vision positioning system of price is saved and to bit platform, significantly reduce device fabrication cost, simultaneously, in order to ensure silkscreen precision, the present invention arranges bit platform in first operation that silk-screen is processed, this is adjusted location in advance to bit platform to material position, is centered about precision and can reach ± 0.005mm；Material is after adjusting location to bit platform, and at the feeding station that material precision transfer device is carried on rotating disk, transfer precision is up to ± 0.003mm, and is fixed on feeding station through vac sorb；Material position is determined by being arranged at the material detection machine structure detection above feeding station, this detection position is contrasted with the normal place preset, if both position/angles errors are not less than allowed band, then carry out next step silk-screen, if both position/angles errors exceed allowed band, then do not carrying out next step silk-screen action, direct blanking, and be back to carrying out next round silk-screen on bit platform；This kind of technical-constructive design enormously simplify silk-screen processing technique, reduces device fabrication cost；Additionally, owing to being not required to carry out material position adjustment on rotating disk, multiple material sheet can be carried out by CCD when being detected detect simultaneously, therefore the present invention bit platform is carried out structural extended after, carry out 2 at the same time or more than 2 materials adjust after positioning, carry out 2 or more than 2 material position detections accordingly, it is achieved many materials silk-screen processing on wall scroll silk-screen processing line, improve equipment automatization silk-screen production capacity exponentially；The present invention can be adjusted extension according to needs of production, uses flexibly, practical.
Accompanying drawing explanation
Fig. 1 is the top view of the present invention.
Fig. 2 is the perspective view of the present invention.
Fig. 3 is the structural representation of Fig. 2 turntable.
Fig. 4 is the perspective view of material precision transfer device in Fig. 2.
Fig. 5 is the perspective view of Tu2Zhong silk-screen mechanism.
Fig. 6 is the frame principle figure of the present invention.
Fig. 7 is the process step of the invention schematic flow sheet.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described:
As shown in Figures 1 to 7, the technical scheme that the present invention takes is as follows: a kind of full-automatic silk-screen processing platform, including work platforms 1, rotating disk 2, to bit platform 4, material precision transfer device 5, material detection machine structure 6, silk-screen platform 7 and silk-screen mechanism 8, wherein, above-mentioned rotating disk 2 is rotatablely arranged on work platforms 1, it is provided with two silk-screen machining production lines before and after on rotating disk 2, every silk-screen machining production line includes feeding station 01 respectively, silk-screen station 02 and discharge station 03, article two, the feeding station 01 of silk-screen machining production line, silk-screen station 02 and discharge station 03 gradually arrange；The above-mentioned outside that bit platform 4 is arranged at feeding station 01, is fixed with the material A of lamellar to bit platform 4 upper limit；Above-mentioned material precision transfer device 5 is arranged between bit platform 4 and feeding station 01, in order to by material A through being carried to bit platform 4 on feeding station 01；Above-mentioned material detection machine structure 6 is arranged at above feeding station 01, and material A carries out detection and localization through material detection machine structure 6 at feeding station 01；Above-mentioned silk-screen platform 7 is arranged at silk-screen station 02, and material A is moved to silk-screen station 02 by feeding station 01 under rotating disk 2 rotarily drives, and is positioned at below silk-screen platform 7；Above-mentioned silk-screen mechanism 8 is arranged at the top of silk-screen platform 7, and 8 times silk pressing print platforms 7 of silk-screen mechanism, so that material A is carried out silk-screen, after silk-screen completes, rotating disk 2 drives material rotary motion to carry out blanking to discharge station 03.
The feeding station 01 of processing stations, silk-screen station 02 and the discharge station 03 that are positioned at rotating disk 2 side front and back are spaced setting in the counterclockwise direction rotating around rotating disk 2 edge；Above-mentioned rotating disk 2 counter-clockwise rotary motion on work platforms 1, completes the gradually switching between feeding station 01, silk-screen station 02 and discharge station 03；Vacuum absorption holes is all offered at above-mentioned feeding station 01, silk-screen station 02 and discharge station 03, vacuum absorption holes is arranged at rotating disk 2 surface, and connect with the vacuum loop within rotating disk 2, vacuum loop lower end connects the vacuum generating device of peripheral hardware, make to produce at vacuum absorption holes negative pressure, to adsorb material A.
Bit platform 4 is supported fixing by being arranged at the bearing 9 outside feeding station 01, bit platform 4 is provided with material platform, material A lies against on material platform, and by being slidably disposed in the bit block clamping on bit platform 4, bit block adjusts position by being arranged at the accurate lead screw guide rail of para-position platform interior.
Bearing 9 is L shape structure, and including riser and transverse slat, wherein, riser is vertically arranged on work platforms 1, and is positioned at the outside of feeding station 01, and transverse slat is arranged at riser upper end, and extends to above feeding station 01 to inner side；Above-mentioned material precision transfer device 5 is arranged on transverse slat, and moves along a straight line back and forth along transverse slat, in order to material A moved to feeding station 01 to bit platform 4.
Material precision transfer device 5 includes that material transfer drives motor 52, material transfer linear drives module 53, material transfer support plate 54, material transfer lift cylinder 56, material transfer lift slide 59, vacuum cup bearing 510 and vacuum cup 511, wherein, above-mentioned material transfer linear drives module 53 is arranged along the transverse slat direction of bearing 9, and material transfer linear drives module 53 is embedded with slide slidably；Material transfer drives motor 52 to be arranged at the end of material transfer straight line module 53, drives the screw mandrel in straight line module 53 and screw rodb base to drive slide to move along a straight line back and forth along material transfer straight line module 53 direction by material transfer.
Material transfer support plate 54 is vertically fixed on slide, and moves along a straight line back and forth with slide；The top of material transfer support plate 54 is provided with gripper shoe 55；Above-mentioned material transfer lift cylinder 56 is arranged in gripper shoe 55, and the outfan of material transfer lift cylinder 56 extends downward through gripper shoe 55；Above-mentioned material transfer lift slide 59 is slidably disposed on the sidewall of material transfer support plate 54, the upper end of material transfer support plate 54 is connected with the outfan of material lift cylinder 56, and material lift cylinder 56 drives material lift slide 59 in the vertical direction elevating movement；It is connected between above-mentioned gripper shoe 55 and material lift slide 59 and has guide rod 57, the bottom surface of gripper shoe 55 is fixed in the upper end of guide rod 57, the lower end of guide rail 57 is inserted in material lift slide 59, and, in order to guide and limit material lift slide 59. in material lift slide 59 slidably；Being arranged with buffer spring 58 on above-mentioned guide rod 57, the two ends up and down of buffer spring 58 are respectively held against bottom surface and the end face of material lift slide 59 of gripper shoe 55, in order to the elevating movement of buffering material lift slide 59.
The middle part of rotating disk 2 is provided with support 3, and support 3 is U-shape structure, and its two ends lay respectively at the left and right sides of rotating disk 2, and are fixed on work platforms 1, and support 3 crosses rotating disk 2, and above-mentioned two processing stations front and back are respectively arranged at both sides before and after support 3；Above-mentioned material detection machine structure 6 is arranged on support 3, and the feeding station about 01 on rotating disk 2 is correspondingly arranged；Material detection machine structure 6 includes support plate 61, CCD support 62 and CCD scanning head 63, and wherein, above-mentioned support plate 61 is fixed on the sidepiece of support 3, and is positioned at above feeding station 01；CCD support 62 includes at least two, and CCD support 62 is fixed on support plate 61 bottom surface, and downwardly extends；Above-mentioned CCD scanning head 63 includes at least two, and the scanning lens of CCD scanning head 63 is arranged downward, and arranges along the side interval of material A at feeding station 01, is directed at material A, in order to be scanned location.
Silk-screen mechanism 8 includes that silk-screen lifting drives the lifting of motor 81, silk-screen to drive module 82, silk-screen linear drives module 83, silk-screen linear drive motor 84, silk-screen seat the 85, first scalable cylinder the 86, second scalable cylinder 87, silk-screen lifter slide 88, returning blade 89 and scraper 810, wherein, the lifting of above-mentioned silk-screen drives module 82 to be vertically fixed on the sidepiece of support 3, silk-screen lifting drives motor 81 to be arranged at silk-screen lifting and drives the top of module 82, and driving is embedded at silk-screen lifting and drives the lift slide elevating movement on module 82；Above-mentioned silk-screen linear drives drives module 83 to be arranged on lift slide, and with lift slide elevating movement；Above-mentioned silk-screen linear drive motor 84 is arranged at the rear lateral portion of one end of silk-screen linear drives module 83, and the silk-screen seat 85 that drive connection is on silk-screen linear drives module 83 moves along a straight line back and forth along silk-screen linear drives module 83；The left and right sides of silk-screen seat 85 is respectively equipped with the chute vertically extended；Above-mentioned silk-screen lifter slide 82 is respectively slidably embedded in the chute of silk-screen seat 85 left and right sides；Above-mentioned first scalable cylinder 86 and the second scalable cylinder 87 are respectively arranged at the left and right sides of silk-screen seat 85 top board, the outfan of the first scalable cylinder 86 and the second adjustable cylinder 87 is each passed through the top board of silk-screen seat 85 and extends downward in chute, and connect the silk-screen lifter slide 82 in chute respectively, in order to drive silk-screen lifter slide 82 elevating movement in chute；Above-mentioned returning blade 89 and scraper 810 are connected on the silk-screen lifter slide 82 on left side and right side, and with silk-screen lifter slide 82 elevating movement.
Silk-screen platform 7 includes silk-screen seat 71 and half tone 72, wherein, silk-screen seat 71 is rectangular box structure, is half tone installing space in the middle part of silk-screen seat 71, silk-screen seat 71 is fixedly connected on the two ends, left and right of above-mentioned silk-screen linear drives module 83 by fixed plate, and moves with silk-screen linear drives module 83；Above-mentioned half tone 72 is arranged in the half tone installing space in the middle part of silk-screen seat 71, and the side of half tone 72 is connected on silk-screen seat 71, and adjusts installation site by the adjusting knob of silk-screen seat 71 left and right sides；Silk-screen seat 71 drives half tone 72 to move at silk-screen station 02, and adjusts para-position with the material A on silk-screen station 02, and scraper 810 is adjacent to half tone 72 and moves, completes the silk screen printing process to material A, and after silk-screen completes, returning blade 89 scrapes on half tone 72, to reclaim ink.
The silk screen printing process of a kind of full-automatic silk-screen processing platform, comprises the following steps that:
S1, material position: material off-line precision positioning；
S2, material handling: material precision transfer device is by the feeding station of material handling to rotating disk；
S3, the detection of material position: the material in step S2 is scanned by material detection machine structure, and scanning information transmission is carried out position detection to computer；
S4, Switch of working position: material is transferred to silk-screen station by feeding station by turntable rotation；
S5, silk-screen: when in step S3, the detection of material position is qualified, silk-screen mechanism carries out silk-screen to material；When in step S3, the detection of material position is defective, silk-screen mechanism does not carry out silk-screen action to material；
S6, blanking: the material of silk-screen in step S5 or non-silk-screen is moved to discharge station by turntable rotation；
S7, feed back: the material not carrying out silk-screen in step S5 is back to bit platform, carry out next round silk-screen action.
Further, the present invention devises a kind of employing 6 station turntable structures design, integrated mariages print processing technique line, use characterization processes design after first positioning, it is effectively simplified silk screen printing process step, improve silk-screen efficiency, use the structure design of expandable type material location and silk-screen processing, platform flexibility and the full-automatic silk-screen processing platform of highly versatile and silk screen printing process thereof.Rotating disk of the present invention uses 6 station designs, rotating disk can realize ± 0.005mm indexing accuracy, being divided into two silk-screen machining production lines of before and after in the middle part of rotating disk, rotating disk once rotates can carry out silk-screen processing action on two silk-screen machining production lines simultaneously, makes silk-screen working (machining) efficiency promote one times.CCD Scan orientation guiding mechanism of the prior art is replaced with material detection machine structure CCD detection by the present invention, material detection is only carried out relative to prior art, do not possesses material position adjustment calibration function, therefore the high vision positioning system of price is saved and to bit platform, significantly reduce device fabrication cost, simultaneously, in order to ensure silkscreen precision, the present invention arranges bit platform in first operation that silk-screen is processed, this is adjusted location in advance to bit platform to material position, is centered about precision and can reach ± 0.005mm；Material is after adjusting location to bit platform, and at the feeding station that material precision transfer device is carried on rotating disk, transfer precision is up to ± 0.003mm, and is fixed on feeding station through vac sorb；Material position is determined by being arranged at the material detection machine structure detection above feeding station, this detection position is contrasted with the normal place preset, if both position/angles errors are not less than allowed band, then carry out next step silk-screen, if both position/angles errors exceed allowed band, then do not carrying out next step silk-screen action, direct blanking, and be back to carrying out next round silk-screen on bit platform；This kind of technical-constructive design enormously simplify silk-screen processing technique, reduces device fabrication cost；Additionally, owing to being not required to carry out material position adjustment on rotating disk, multiple material sheet can be carried out by CCD when being detected detect simultaneously, therefore the present invention bit platform is carried out structural extended after, carry out 2 at the same time or more than 2 materials adjust after positioning, carry out 2 or more than 2 material position detections accordingly, it is achieved many materials silk-screen processing on wall scroll silk-screen processing line, improve equipment automatization silk-screen production capacity exponentially；The present invention can be adjusted extension according to needs of production, uses flexibly, practical.
Further, silk-screen machining production line on rotating disk of the present invention is designed as one or more than two also dependent on being actually needed, to adapt to the silk-screen processing request of different production capacity demand, reasonable extensions on the basis of the present invention belongs to the scope of Patent right requirement of the present invention.
Embodiments of the invention simply introduce its detailed description of the invention, do not lie in and limit its protection domain.The technical staff of the industry may be made that some is revised under the inspiration of the present embodiment, therefore all equivalence changes done according to the scope of the claims of the present invention or modification, belong in scope of the patent claims of the present invention.
Claims (10)
1. a full-automatic silk-screen processing platform, it is characterized in that: include work platforms (1), rotating disk (2), to bit platform (4), material precision transfer device (5), material detection machine structure (6), silk-screen platform (7) and silk-screen mechanism (8), wherein, above-mentioned rotating disk (2) is rotatablely arranged on work platforms (1), two silk-screen machining production lines front and back it are provided with on rotating disk (2), every silk-screen machining production line includes feeding station (01) respectively, silk-screen station (02) and discharge station (03), article two, the feeding station (01) of silk-screen machining production line, silk-screen station (02) and discharge station (03) gradually arrange；The above-mentioned outside that bit platform (4) is arranged at feeding station (01), is fixed with the material (A) of lamellar to bit platform (4) upper limit；Above-mentioned material precision transfer device (5) is arranged between bit platform (4) and feeding station (01), in order to by material (A) through being carried to bit platform (4) on feeding station (01)；Above-mentioned material detection machine structure (6) is arranged at feeding station (01) top, and material (A) carries out detection and localization at feeding station (01) place through material detection machine structure (6)；Above-mentioned silk-screen platform (7) is arranged at silk-screen station (02) place, and material (A) is moved to silk-screen station (02) by feeding station (01) under rotating disk (2) rotarily drives, and is positioned at silk-screen platform (7) lower section；Above-mentioned silk-screen mechanism (8) is arranged at the top of silk-screen platform (7), silk pressing print platform (7) under silk-screen mechanism (8), and so that material (A) is carried out silk-screen, after silk-screen completes, rotating disk (2) drives material rotary motion to carry out blanking to discharge station (03).
One the most according to claim 1 full-automatic silk-screen processing platform, it is characterised in that: the described feeding station (01) of processing stations, silk-screen station (02) and the discharge station (03) that are positioned at rotating disk (2) side front and back are spaced setting in the counterclockwise direction rotating around rotating disk (2) edge；Above-mentioned rotating disk (2), at the upper counter-clockwise rotary motion of work platforms (1), completes the gradually switching between feeding station (01), silk-screen station (02) and discharge station (03)；Above-mentioned feeding station (01), silk-screen station (02) and discharge station (03) place all offer vacuum absorption holes, vacuum absorption holes is arranged at rotating disk (2) surface, and the vacuum loop internal with rotating disk (2) connects, vacuum loop lower end connects the vacuum generating device of peripheral hardware, make to produce at vacuum absorption holes negative pressure, to adsorb material (A).
One the most according to claim 2 full-automatic silk-screen processing platform, it is characterized in that: described supports fixing to bit platform (4) by being arranged at the bearing (9) in feeding station (01) outside, bit platform (4) is provided with material platform, material (A) lies against on material platform, and by being slidably disposed in the bit block clamping on bit platform (4), bit block adjusts position by being arranged at the accurate lead screw guide rail of para-position platform interior.
One the most according to claim 3 full-automatic silk-screen processing platform, it is characterized in that: described bearing (9) is L shape structure, including riser and transverse slat, wherein, riser is vertically arranged on work platforms (1), and it being positioned at the outside of feeding station (01), transverse slat is arranged at riser upper end, and extends to feeding station (01) top to inner side；Above-mentioned material precision transfer device (5) is arranged on transverse slat, and moves along a straight line back and forth along transverse slat, in order to moved from feeding station (01) to bit platform (4) by material (A).
One the most according to claim 4 full-automatic silk-screen processing platform, it is characterized in that: described material precision transfer device (5) includes that material transfer drives motor (52), material transfer linear drives module (53), material transfer support plate (54), material transfer lift cylinder (56), material transfer lift slide (59), vacuum cup bearing (510) and vacuum cup (511), wherein, above-mentioned material transfer linear drives module (53) is arranged along the transverse slat direction of bearing (9), slide it is embedded with slidably on material transfer linear drives module (53)；Material transfer drives motor (52) to be arranged at the end of material transfer straight line module (53), drives the screw mandrel in straight line module (53) and screw rodb base to drive slide to move along a straight line back and forth along material transfer straight line module (53) direction by material transfer.
One the most according to claim 5 full-automatic silk-screen processing platform, it is characterised in that: described material transfer support plate (54) is vertically fixed on slide, and moves along a straight line back and forth with slide；The top of material transfer support plate (54) is provided with gripper shoe (55)；Above-mentioned material transfer lift cylinder (56) is arranged in gripper shoe (55), and the outfan of material transfer lift cylinder (56) extends downward through gripper shoe (55)；Above-mentioned material transfer lift slide (59) is slidably disposed on the sidewall of material transfer support plate (54), the upper end of material transfer support plate (54) is connected with the outfan of material lift cylinder (56), and material lift cylinder (56) drives material lift slide (59) in the vertical direction elevating movement；It is connected between above-mentioned gripper shoe (55) with material lift slide (59) and has guide rod (57), the bottom surface of gripper shoe (55) is fixed in the upper end of guide rod (57), the lower end of guide rail (57) is inserted in material lift slide (59), and, in order to guide and limit material lift slide (59). in material lift slide (59) slidably；Being arranged with buffer spring (58) on above-mentioned guide rod (57), the two ends up and down of buffer spring (58) are respectively held against bottom surface and the end face of material lift slide (59) of gripper shoe (55), in order to the elevating movement of buffering material lift slide (59).
One the most according to claim 6 full-automatic silk-screen processing platform, it is characterized in that: the middle part of described rotating disk (2) is provided with support (3), support (3) is U-shape structure, its two ends lay respectively at the left and right sides of rotating disk (2), and be fixed on work platforms (1), support (3) crosses rotating disk (2), and above-mentioned two processing stations front and back are respectively arranged at both sides before and after support (3)；Above-mentioned material detection machine structure (6) is correspondingly arranged up and down with feeding station (01)；Material detection machine structure (6) includes support plate (61), CCD support (62) and CCD scanning head (63), and wherein, above-mentioned support plate (61) is fixed on the sidepiece of support (3), and is positioned at feeding station (01) top；CCD support (62) includes at least two, and CCD support (62) is fixed on support plate (61) bottom surface, and downwardly extends；Above-mentioned CCD scanning head (63) includes at least two, and the scanning lens of CCD scanning head (63) is arranged downward, and along the side interval setting at feeding station (01) place material (A), alignment material (A), in order to be scanned location.
One the most according to claim 7 full-automatic silk-screen processing platform, it is characterized in that: described silk-screen mechanism (8) includes that silk-screen lifting drives motor (81), silk-screen lifting drives module (82), silk-screen linear drives module (83), silk-screen linear drive motor (84), silk-screen seat (85), first scalable cylinder (86), second scalable cylinder (87), silk-screen lifter slide (88), returning blade (89) and scraper (810), wherein, the lifting of above-mentioned silk-screen drives module (82) to be vertically fixed on the sidepiece of support (3), silk-screen lifting drives motor (81) to be arranged at silk-screen lifting and drives the top of module (82), and drive the lift slide elevating movement being embedded on silk-screen lifting driving module (82)；Above-mentioned silk-screen linear drives drives module (83) to be arranged on lift slide, and with lift slide elevating movement；Above-mentioned silk-screen linear drive motor (84) is arranged at the rear lateral portion of one end of silk-screen linear drives module (83), and the silk-screen seat (85) that drive connection is on silk-screen linear drives module (83) moves along a straight line back and forth along silk-screen linear drives module (83)；The left and right sides of silk-screen seat (85) is respectively equipped with the chute vertically extended；Above-mentioned silk-screen lifter slide (82) is respectively slidably embedded in the chute of silk-screen seat (85) left and right sides；Above-mentioned first scalable cylinder (86) and the second scalable cylinder (87) are respectively arranged at the left and right sides of silk-screen seat (85) top board, the outfan of the first scalable cylinder (86) and the second adjustable cylinder (87) is each passed through the top board of silk-screen seat (85) and extends downward in chute, and connect the silk-screen lifter slide (82) in chute respectively, in order to drive silk-screen lifter slide (82) elevating movement in chute；Above-mentioned returning blade (89) and scraper (810) are connected on the silk-screen lifter slide (82) on left side and right side, and with silk-screen lifter slide (82) elevating movement.
One the most according to claim 8 full-automatic silk-screen processing platform, it is characterized in that: described silk-screen platform (7) includes silk-screen seat (71) and half tone (72), wherein, silk-screen seat (71) is rectangular box structure, silk-screen seat (71) middle part is half tone installing space, silk-screen seat (71) is fixedly connected on the two ends, left and right of above-mentioned silk-screen linear drives module (83) by fixed plate, and moves with silk-screen linear drives module (83)；Above-mentioned half tone (72) is arranged in the half tone installing space at silk-screen seat (71) middle part, and the side of half tone (72) is connected on silk-screen seat (71), and adjusts installation site by the adjusting knob of silk-screen seat (71) left and right sides；Silk-screen seat (71) drives half tone (72) to move to silk-screen station (02) place, and adjust para-position with the material (A) on silk-screen station (02), scraper (810) is adjacent to half tone (72) motion, complete the silk screen printing process to material (A), after silk-screen completes, returning blade (89) scrapes on half tone (72), to reclaim ink.
10. the silk screen printing process of a full-automatic silk-screen processing platform as claimed in claim 1, it is characterised in that comprise the following steps that:
S1, material position: material off-line precision positioning；
S2, material handling: material precision transfer device is by the feeding station of material handling to rotating disk；
S3, the detection of material position: the material in step S2 is scanned by material detection machine structure, and scanning information transmission is carried out position detection to computer；
S4, Switch of working position: material is transferred to silk-screen station by feeding station by turntable rotation；
S5, silk-screen: when in step S3, the detection of material position is qualified, silk-screen mechanism carries out silk-screen to material；When in step S3, the detection of material position is defective, silk-screen mechanism does not carry out silk-screen action to material；
S6, blanking: the material of silk-screen in step S5 or non-silk-screen is moved to discharge station by turntable rotation；
S7, feed back: the material not carrying out silk-screen in step S5 is back to bit platform, carry out next round silk-screen action.
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