CN105874107A - Surface-treated steel sheet, organic-resin-coated metal container, and method for producing surface-treated steel sheet - Google Patents

Surface-treated steel sheet, organic-resin-coated metal container, and method for producing surface-treated steel sheet Download PDF

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Publication number
CN105874107A
CN105874107A CN201480069019.XA CN201480069019A CN105874107A CN 105874107 A CN105874107 A CN 105874107A CN 201480069019 A CN201480069019 A CN 201480069019A CN 105874107 A CN105874107 A CN 105874107A
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China
Prior art keywords
steel plate
treated steel
surface treated
layer
group
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CN201480069019.XA
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Chinese (zh)
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CN105874107B (en
Inventor
黑川亘
弘津宗光
粟饭原光英
松川真彦
内川美和
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Toyo Kohan Co Ltd
Toyo Seikan Co Ltd
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Nippon Paint Co Ltd
Toyo Kohan Co Ltd
Toyo Seikan Kaisha Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/60Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using alkaline aqueous solutions with pH greater than 8
    • C23C22/62Treatment of iron or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/68Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous solutions with pH between 6 and 8
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/82After-treatment
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/54Electroplating: Baths therefor from solutions of metals not provided for in groups C25D3/04 - C25D3/50
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/48After-treatment of electroplated surfaces
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00Electroplating characterised by the article coated
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D9/00Electrolytic coating other than with metals
    • C25D9/04Electrolytic coating other than with metals with inorganic materials
    • C25D9/08Electrolytic coating other than with metals with inorganic materials by cathodic processes
    • C25D9/10Electrolytic coating other than with metals with inorganic materials by cathodic processes on iron or steel

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The present invention pertains to a surface-treated steel sheet and to a method for producing the same, and is a surface-treated steel sheet which has a surface treatment layer containing fluorine and composed principally of zirconium and oxygen formed on at least one surface of the steel sheet, wherein, due to the presence of a Group II element on the surface side of the surface treatment layer, it is possible to provide a metal container having exceptional corrosion resistance and adhesion to an organic resin coating, as well as exceptional adhesion to the resin on a can outer surface, and resistance to fluorine elution.

Description

The canister of surface treated steel plate, organic resin covering and the manufacture method of surface treated steel plate
Technical field
The present invention relates to surface treated steel plate, organic resin cover surface treated steel plate, canister and The manufacture method of surface treated steel plate.More particularly it relates to be characterized as excellence to organic resin The adaptation of cover layer and the surface treated steel plate of excellent resistance to stripping property, and its manufacture method.
Background technology
Hitherto known use in the field of household electrical appliance, construction material, vehicle, airborne vehicle and container etc. Chromate process as the process being used for improving adaptation between steel plate and organic coating layer, therefore by It is widely used in corrosion resistance and the adaptation of its excellence.
The process using chromate relates to comprising chromic one in overlay film and not comprising in overlay film Chromic one.But, in recent years, from environment and the viewpoint of work hygiene, the trend of increase is not The state of pipe final products, prohibits the use of and comprises chromic any parent material.
Naturally, the manufacture materials'use of the canister of such as tank and lid etc. does not remains The chromate of chromic type processes.In addition, material generally uses organic resin to cover. Such as, by tin plate catholyte in the aqueous solution of sodium dichromate, by steel plate in the nothing of fluoride Catholyte in water chromic acid aqueous solution, and use chromium phosphate to process aluminium alloy, the most then make Cover with organic resin.
Under many circumstances, in order to be sterilized by content, the canister of such as tank and cover etc. makes Process with the steaming and decocting of hot water.Therefore, material experience severe rugged environment cause resin coating layer and metal surface it Between adaptation reduce problem.Therefore, in order to solve this problem, various research has been carried out so far.Mesh Before, use the adaptation during hot water treatment to improve, will be used as producing the plating of the material of tank Sheet tin and the steel plate using electrolysis chromic acid to process use warm water or hot water in the final step processing surface Clean.That is, control process cover layer in such as sulfate ion and fluorion etc. anion from And obtain metal surface (non-patent literature 1, the patent literary composition of the adaptation to organic overlay film being characterized as excellence Offer 2).
Chrome-free surface as the research in recent years relevant to steel plate processes, it has been proposed that uses and comprises The impregnation process (patent documentation 1) of the treatment fluid of Zr (zirconium) or Ti (titanium).But, by being immersed in containing Zr or The cover layer of the steel plate processing its surface in the solution of Ti has poor corrosion resistance.In addition, with so far The steel plate (TFS) of the electrolysis chromic acid process that the present already functions as the material for producing tank is compared, the analysis of overlay film Go out speed little.Therefore, productivity is excessively poor.Accordingly, as the high speed processing of replacement impregnation process, Processed and/or Al process by Zr and/or Ti of application catholyte through proposing.It is known that this two Plant and process oxygen compound (patent documentation 3,4 and that can form metal with high speed on the surface of base material 5)。
Further, as improving the overlay film of oxygen compound of the metal side to the adaptation of organic resin layer Method, it has been proposed that about the oxygen compound of the metal by forming the oxygen compound comprising Zr on base material Overlay film and use the hot water of more than 80 DEG C to clean the surface of overlay film of oxygen compound of metal and manufacture The technology of the method for steel plate for container, described steel plate for container has and comprises 1 to 100mg/m2The Zr of amount And 0.1mg/m2The conversion processing film (conversion-treated film) (patent documentation 6) of the F of following amount.
Prior art literature:
Patent documentation:
Patent documentation 1: international publication WO2002/103080
Patent documentation 2:JP-A-7-11483
Patent documentation 3:JP-A-2004-190121
Patent documentation 4:JP-A-2005-97712
Patent documentation 5:JP-A-2006-348360
Patent documentation 6: international publication WO2012/036200
Non-patent literature:
Non-patent literature 1: " history (the History of Coated Steel of Japan's plate for surface treatment plate for can Sheets for Cans in Japan) ", Foundation, Japanese Association of Steels, 1998 On October 30, in publishes, and page 87 last column is to page 90.
Summary of the invention
The problem that invention is to be solved
If attempting to be formed without thereon the coat of metal, and instead, at metal base directly on a surface Form the situation of the overlay film of the oxygen compound of the metal of the oxygen compound mainly comprising such as Zr, Al or Ti etc. The lower corrosion resistance improving metal base, becomes desirable for increasing the thickness (quilt of overlay film compared with the coat of metal The amount of covering).Specifically, in the purposes of the seamless tank of big degree of finish, bedding iron can reveal due to processing Go out or the adaptation of organic resin can be reduced.Therefore, promoted by increase amount of coating guarantee Corrosion resistance, has simultaneously facilitated the adaptation improved organic resin.
Except relevant to adaptation to begin a project in addition to, still there is other that the invention solves the problems that and ask Topic, i.e. prevent the component dissolution constituting canister to content.For canister, extremely important The quality being to maintain content, therefore, it is necessary to special concern can from canister dissolution to content Component.Generally, the representative of the dissolution of the metal component of container can be the dissolution owing to corroding the ferrum caused Dissolution with the anion of such as sulfate ion and fluorion etc. in overlay film.Therefore, in except paying close attention to Beyond tolerant pH and sterilization conditions, it is necessary to focus on the amount of coating in Treatment of Metal Surface, apparent condition Closing force with the organic resin cover layer to such as film or film etc..
Patent document 2 discloses that by using hot water to clean the oxygen compound of metal on the coat of metal The example of adaptation is improved on the surface of overlay film.But, form big amount of coating in requirement as mentioned above In the case of, it was found that, have been used to be electrolysed the cleaning deficiency using hot water of chromic acid treated steel sheet so far To realize surface treatment characteristics and suppression dissolution on demand.Therefore, it is applied to if electrolysis chromic acid processes line Form the overlay film of the oxygen compound of metal, then, compared with traditional method, cleaning must carry out the longer time. Hence, it is recognised that still there is a lot of problem, such as relevant to production load increases and energy expenditure Amount increases, applies the speed of operation of surface disposing line to limit, need increase cleaning groove number and increase Have to use for hot water amount.
Therefore, it is made that the present invention in this case, and its objective is that organic resin layer is worked as in offer When being formed in its surface, it is characterized by the adaptation to organic resin layer of excellence and the corrosion-resistant of excellence The surface treated steel plate of property;The surface treated steel plate covered with organic resin;There is provided and it is characterized by excellence The adaptation of the resin on the surfaces externally and internally of tank and the organic resin of excellent fluorine-resistant stripping property are covered Canister;With the manufacture method providing surface treated steel plate.
For solving the scheme of problem
According to the present invention, it is provided that a kind of surface treated steel plate, described surface treated steel plate have steel plate and Surface-treated layer at least one surface of described steel plate, described surface-treated layer comprise zirconium, oxygen and Fluorine, wherein said surface-treated layer comprises group il elements in its face side.
In the surface treated steel plate of the present invention, it is intended that
(1) described group il elements exists as fluorine compounds;
(2) described group il elements is at least one of calcium or magnesium;
(3) mol ratio AE/Zr of the group il elements in described surface-treated layer (AE) and zirconium (Zr) is 0.2 Above;With
(4) the weight thickness of the zirconium in described surface-treated layer is 100 to 200mg/m2
According to the present invention, further, it is provided that the surface treated steel plate that a kind of organic resin covers, it leads to Cross and on described surface treated steel plate, form organic resin coating layer obtain.
According to the present invention, further, it is provided that a kind of canister or cover, it is by described organic resin The surface treated steel plate covered is made.
According to the present invention, further, it is provided that the manufacture method of a kind of surface treated steel plate, described surface Process steel plate and there is steel plate and the surface-treated layer at least one surface of described steel plate, described surface Process layer and comprise zirconium, oxygen and fluorine, said method comprising the steps of:
Overlay film is formed by steel plate described in catholyte in comprising the aqueous solution of Zr ion and F ion; With
Afterwards, the surface modulation aqueous solution comprising group il elements by use carries out impregnation process, spray More than any one of mist process or catholyte process regulate surface.
Manufacture method at the surface treated steel plate of the present invention, it is intended that
(1) described group il elements is at least one of calcium or magnesium;With
(2) regulation surface step in, the slip of the fluorine carrying out the step of self-forming overlay film be 30% with Under.
The effect of invention
The present invention can provide when organic resin layer is formed in its surface, it is characterized by excellence to having The adaptation of machine resin bed and the surface treated steel plate of excellent corrosion resistance;The table covered with organic resin Face processes steel plate;The canister that organic resin as container covers can be provided, it is characterized by excellence Fluorine-resistant stripping property, the excellent adaptation to organic resin and the corrosion resistance of excellence;Further, energy The manufacture method of surface treated steel plate is enough provided.
In the present invention, specifically, the fluorine compounds making group il elements and specifically group il elements are deposited It is in the face side of surface-treated layer.Therefore, fluorine is insoluble and suppresses dissolution.In addition, surely Determine the structure of surface-treated layer, and do not made zirconium dissolve, and lacking of whole surface-treated layer can have been reduced The portion of falling into.
Further, when being processed or during heat treatment, the organic tree formed from the teeth outwards can effectively be prevented Lipid layer is peeled off.Therefore, the invention provides surface treated steel plate, even if it is at organic resin layer crackle also And metal surface expose under wet environment in the case of also be not easy corrosion and suppress constitute container gold Belong to the dissolution of component;Provide the canister using the organic resin of described surface treated steel plate to cover; And provide the manufacture method of surface treated steel plate.
In the manufacture method of the surface treated steel plate of the present invention, the step on regulation surface is comprised by use The surface modulation aqueous solution of group il elements implements what impregnation process, spraying treatment or catholyte processed More than any one.Therefore, the electrolysis chromic acid steel plate using hot water to clean so far can use warm water now Or normal-temperature water cleans so that the process time can be shortened compared with when only using hot water to be carried out And reduce energy charge.
Additionally, by using through using the surface modulation aqueous solution comprising group il elements to regulate surface Step, different from when using hot water to clean steel plate, do not remove the fluorine in overlay film and be expelled to ring In border, but instead, the fluorine in overlay film and group il elements are reacted thus insoluble in overlay film.Therefore, In the step forming overlay film, suppress to be less than 30% by the slip of the fluorine in surface treated steel plate, Funing tablet in draining reduces, and drainage load reduces.Therefore while excellently maintaining environment Provide the manufacture method of surface treated steel plate.
Accompanying drawing explanation
[Fig. 1] be illustrate as by use x-ray photoelectron spectroscopy instrument try to achieve in the depth direction this The figure of the change of the atomic concentration in surface-treated layer on the surface treated steel plate of invention.
[Fig. 2] be illustrate as by use x-ray photoelectron spectroscopy instrument try to achieve in the depth direction than The figure of the change of the atomic concentration in surface-treated layer on the relatively surface treated steel plate of example 4.
[Fig. 3] is the figure of the cross section structure of the surface treated steel plate schematically indicating that the present invention.
Detailed description of the invention
The surface treated steel plate of the present invention has at least one surface of steel plate and mainly comprises zirconium and oxygen And comprising the surface-treated layer of fluorine, the most important feature is that group il elements is contained in surface and processes In the face side of layer.
In the surface treated steel plate of the present invention, the group ii unit being contained in the face side of surface-treated layer Element and fluorine compounds can be according to such as x-ray photoelectron spectroscopy (XPS), Auger electronics photometry (AES) Or the various surface analyses of analytical electron microscope (SEM, TEM) etc. or cross-section analysis confirm.
As it has been described above, as shown in Fig. 3, the surface treated steel plate 1 obtained by the present invention is at steel plate 2 On at least one surface (being two surfaces in the drawings), there is surface-treated layer 3.Surface-treated layer 3 is at its table Face comprises group il elements on side, specifically, and the fluorine compounds of group il elements.Normally, on surface Process formation organic resin layer on layer 3 thus obtain the material of the canister being then used as such as tank etc. The surface treated steel plate that organic resin covers.
The surface treated steel plate below describing the present invention, the organic resin using this surface treated steel plate cover Container and the manufacture method of this surface treated steel plate.
(surface treated steel plate)
Surface-treated layer is formed on the surface treated steel plate of the present invention, mainly comprises zirconium and oxygen, comprises fluorine, And think that supposition is such as ZrOx(OH)y-zFzAmorphism structure.Overlay film dehydrogenation when being dried and firing, Removing F, being changed into the oxidation overlay film with a lot of crystallographic component, if heated further, the most finally becoming For close to ZrO2Overlay film.But, the superheated in the thermal history that common tank material accepts is due to knot The change of structure causes the crackle in overlay film and makes overlay film become more like pottery, not only causes processability to drop Low, also cause the adaptation to resin coating layer to reduce, this is less desirable.Further, if F Measure and substantially reduce in surface-treated layer, even if then the structure of overlay film tends to owing to use hot water etc. cleans The most easily changed by the heating of slight degree, cause the cohesiveness of overlay film to reduce, cause at cross-hatching The corrosion resistance of the metallic plate that the resin in test covers reduces, and causes the feelings impacted at tank body Under condition, corrosion or adaptation reduce.
Accordingly, it is desirable to surface-treated layer keep comprise F and OH such as ZrOx(OH)y-zFzStructure.
The present inventor studies the overlay film component of the amount etc. of the amount of such as Zr, F the most for a long time, steaming and decocting processes After draw lattice corrosion resistance and to the relation between the adaptation of cover layer resin.As a result, the present inventor is It is found that the surface comprising a lot of zirconium and fluorine processes overlay film to realize above properties effective.
But, about fluorine, if the surface treated steel plate that significant amount comprises F in overlay film is for producing Canister, the fluorine being present in the most in a large number in surface-treated layer is when by tank cooking disinfection or at high temperature storing Dissolution is in content, and can damage the local flavor of content.On the other hand, if by overlay film Fluorine is forced to remove by such as using hot water to clean, then surface treated steel plate is can easily cause overlay film The placement of the state of structure change, causes the performance of such as corrosion resistance and adaptation etc. to reduce.Therefore, When processing the surface treated steel plate of the present invention, by the process suppression fluorine for regulating surface from surface Reason overlay film dissolution is effective at both performances aspect of the local flavor and holding canister that keep content.
On the other hand, if the amount of zirconium is little, then during defective part is present in surface process overlay film in a large number;That is, Overlay film easily makes the ferrum dissolution of composition base material.Ferrum is dissolution in anode reaction.But, owing to resisting as it Weighing apparatus reaction cathode reaction, alkali be formed at cover layer resin and metal film coated between interface on.Formed Alkali promotes fluorine and processes overlay film dissolution from surface, and becomes between cover layer resin and surface-treated layer The reason of interface peel.Therefore, after cooking disinfection, lattice corrosion resistance and to cover layer resin close are drawn The viewpoint of conjunction property, it is desirable to use the surface comprising zirconium in a large number to process overlay film.
In the surface treated steel plate of the present invention, process on surface fluorine in overlay film with at surface modulation water Group il elements reaction in solution, so that wherein the thawless fluorine compounds of fluorine are formed in face side. Therefore, create after a while by the effect suppressing fluorine dissolution described and the defective part in surface-treated layer The effect reduced.Therefore, although the amount of Zr is less than prior art, the surface treated steel plate of the present invention remains to Enough keep corrosion resistance and adaptation.
For the amount of coating in the surface-treated layer on the surface treated steel plate of the present invention, it is desirable to The amount of Zr is at 10 to 350mg/m2Scope.If the amount of Zr is less than 10mg/m2, then become to be difficult to Realize drawing lattice corrosion resistance or filling and realize resin in sub-degree to tank after using organic resin to cover The adaptation of surfaces externally and internally.On the other hand, more than 350mg/m2The use of Zr of amount be uneconomic, In addition, cause adaptation during processing correspondingly to reduce, and be not desired.
The amount expecting F is 0.3 to 30mg/m2.If the amount of F is more than 30mg/m2Although, then in face side The layer of the compound of upper formation group il elements, still becomes the dissolution being difficult to suppress fluorine.On the other hand, as Really the amount of F is less than 0.3mg/m2, then the cohesiveness of overlay film affected by hydration due to the change of structure and Reducing, therefore, cause adaptation and corrosion resistance to reduce, this is less desirable.
As the group il elements being contained in the surface of surface-treated layer by the process on regulation surface, can With example is beryllium, magnesium, calcium, strontium, barium and radium.But, wherein, except being formed when reacting with fluorine Beyond insoluble chemical compound, from safety, wholesomeness, the acquired and viewpoint of cost, it is desirable to use Ca And Mg;And expectation uses Ca.
Specifically, if the amount of Zr is big, then overlay film comprises substantial amounts of fluorine and fluorine-resistant stripping property becomes heavier Want.Accordingly, it is desirable to group il elements AE of such as calcium etc. in surface-treated layer and rubbing of zirconium You are more than 0.2 than AE/Zr, and the weight thickness of group il elements AE of such as calcium etc. 7 to 150mg/m2In the range of.If weight thickness is less than 7mg/m2, then suppression fluorine dissolution and minimizing surface The effect of defect is little.If weight thickness is more than 150mg/m2, the cohesiveness of overlay film reduces, and processability drops Low and adaptation reduces, and this is less desirable.If comprising multiple group il elements, then AE represents it Total amount.
The surface treated steel plate of the present invention has and mainly comprises zirconium and oxygen and the surface-treated layer comprising fluorine, The most important feature is that surface-treated layer has the chemical combination of the group il elements being formed in its face side The layer of thing.
Fig. 1 is the change of the atomic concentration illustrated in the depth direction in the surface treated steel plate of the present invention Figure, described surface treated steel plate have in the face side being formed at surface-treated layer mainly comprise calcium and The layer of the compound of fluoride, surface-treated layer is by mainly comprising zirconium and oxygen by having and comprise fluorine The surface treated steel plate of surface-treated layer uses calcic aqueous solution to process by the step on regulation surface and obtains ?.
In FIG, the peak of C1s, O1s, F1s, Fe2p3, Zr3d and Ca2p3 is by using X-ray light Electronic spectrograph (hereinafter referred to XPS) is measured, it is believed that these elements and be 100%, and will be from The degree of depth of the Ar that sputtering is played on surface (is scaled SiO2) on transverse axis represent thus show the change of atomic concentration Change.Such as, further, Fig. 2 is shown through using the water being used calcic by the step on regulation surface The result of the distribution of atomic concentration in the depth direction of the surface treated steel plate detection before solution process. Fig. 1 represents analysis result and Fig. 2 of the surface treated steel plate of preparation in the embodiment 11 shown after a while Represent the analysis result of the surface treated steel plate of preparation in comparative example 4.
From Fig. 1 it will be appreciated that, in the surface treated steel plate of the present invention, Ca is present in surface-treated layer Face side on.Compared with the Fig. 2 of the step not being adjusted surface, surface-treated layer in FIG exists There is in its face side the F concentration of increase, but on the contrary, there is in its face side the Zr concentration of reduction With the O concentration reduced.It is speculated that due to: by use the process of aqueous solution of calcic, fluorine and calcium that This reaction, and in surface, form insoluble compound.In FIG, further, although by surface Process layer to sputter dearly from its surface, but compared with Fig. 2, the atomic concentration of Fe raises hardly; Hence, it is recognised that surface-treated layer has the structure making defect expose hardly.
Similar trend is shown in the embodiment 1 to 15 shown after a while with comparative example 1 to 5.That is, with The comparative example represented by Fig. 2 is compared, and in an embodiment, as Fig. 1, group il elements is present in surface On side, show that the F concentration in face side increases.
(manufacture method of surface treated steel plate)
<forming the step of overlay film>
In the manufacture method of the surface treated steel plate of the present invention, first, in the step forming overlay film, Using steel plate as catholyte in the electrolysis treatment fluid of the aqueous solution comprising Zr ion and F ion, so that With the amount of Zr at 10 to 350mg/m2, more preferably 10 to 200mg/m2In the range of and the amount of F 0.3 To 30mg/m2In the range of such mode, mainly comprise zirconium and oxygen and the Zr compound comprising fluorine Overlay film be formed at least one surface of steel plate.Specifically, after a while by the regulation surface of description In step, if the amount of overlay film is big, then can suppress the minimizing of fluorine greatly.Accordingly, it is desirable to The amount of Zr is 100mg/m2Above, specifically, at 100 to 200mg/m2In the range of.
Steel plate after being formed on surface-treated layer is extruded by roller thus removes electricity Solve treatment fluid, use water to clean, further, extruded by roller thus remove rinse water, and pass Deliver to regulate the next step on surface.
In the electrolysis treatment fluid for the step forming overlay film, it is desirable to the concentration of Zr is 1,000 Concentration to 10,000ppm and F is 600 to 13,000ppm.It is desirable that, the pH of electrolysis treatment fluid It is 2 to 5 and more preferably 2.5 to 4.Expect that the temperature being electrolysed treatment fluid is 30 to 60 DEG C.
After a while the various compounds described can be added the electrolysis process to the step being used for being formed overlay film Liquid.Herein, in addition to comprising Zr ion and F ion, electrolysis treatment fluid comprises substantially for regulating pH Nitrate ion and ammonium ion and from the Fe ion of base material dissolution.
The chemicals of the Zr ion for forming composition electrolysis treatment fluid is not particularly limited, it is possible to use Such as K2ZrF6、(NH4)2ZrF6、(NH4)2ZrO(CO3)2、H2ZrF6、ZrO(NO3)2With ZrO(CH3COO)2.In the present invention, above chemicals can individually or make with two or more combinations With.
If the overlay film of Zr compound is processed by catholyte and is formed, the most normally, it is desirable to use and remove The treatment fluid of F ion is comprised as electrolysis treatment fluid beyond above-mentioned Zr ion.It is contained in electrolysis treatment fluid In F ion be used as to improve the deliquescent chelating agent of Zr ion in electrolysis treatment fluid.Therefore, Zrization Compound can separate out and keep homogeneous thickness on substrate, and close between overlay film and organic resin layer Conjunction property can be improved further.
If electrolysis treatment fluid comprises F ion in a small amount, then Zr local separates out, i.e. overlay film includes wherein The mixture of part that Zr exists densely and the wherein part that Zr exists thinly.That is, overlay film lacks thickness The uniformity of degree is as a result, have poor adaptation and corrosion resistance after the process.Therefore, formed In the step of overlay film, it is important that by the mol ratio F/Zr control of the F atom in overlay film with Zr atom be More than 0.6.
The chemicals being used for being formed the F ion in electrolysis treatment fluid is not particularly limited, and can make With zirconium ammonium fluoride, aluminium fluoride, titanium fluoride, sodium fluoride, ammonium fluoride, Fluohydric acid., calcium fluoride, hexafluoro silicon Acid and sodium hexafluorisilicate.Wherein, it is desirable to use those chemicals can being highly soluble in water.
Further, for the electrical conductivity improved in treatment fluid and the pH regulating treatment fluid, do not damage at it Evil Zr compound overlay film formation in the range of, electrolysis treatment fluid can be added with nitrate ion and ammonium from Son.
It addition, to electrolysis treatment fluid in, can add selected from such as citric acid, lactic acid, tartaric acid and The organic acid of glycolic etc. or the macromolecular compound of such as polyacrylic acid, poly-itaconic acid and phenolic resin etc. More than one of additive.The additive of such as organic acid and phenolic resin etc. is being added to electrolysis During reason liquid, the additive of such as organic acid and phenolic resin etc. can be contained in the Zr compound overlay film of formation In thus give the flexibility of the overlay film of the oxygen compound of metal and improve further organic resin layer Adaptation.
Base material carry out catholyte process time, electric current density is not particularly limited, but preferably 1 to 30A/dm2
If base material carries out catholyte process, then desirably employ the circulation that repeating is energized and is energized stops Discontinuously electrolysis system (discrete electrolytic system).In the case, when being energized to base material total Between (conduction time total when repeatedly carrying out being energized and be energized the circulation stopped) preferably 0.3 to 30 second.
Further, when base material carries out catholyte process, if it is carrying out the same of catholyte process Time be not dissolved in electrolysis treatment fluid in, the most any kind of comparative electrode can be arranged on base material.But, It is difficult to be dissolved in the sight being electrolysed treatment fluid from little oxygen overvoltage (oxygen overvoltage) and battery lead plate Point, it is desirable to use the titanium plate using yttrium oxide to cover.
<step on regulation surface>
The key character of the present invention is to carry out after the step of above-mentioned formation overlay film by using group ii unit Usually regulate the step on surface.
That is, form the step acquisition by forming overlay film mainly comprises zirconium and oxygen and the surface comprising fluorine The surface modulation aqueous solution that the surface treated steel plate processing layer comprises group il elements by use soaks More than any one of stain process, spraying treatment or catholyte process.By this process, make group ii Element is present in the face side of surface-treated layer.Herein, as it has been described above, be especially desired to, fluorine with Group il elements is reacted and insoluble so that it exists as fluorine compounds.
After the process of such as impregnation process etc., use roller to extrude steel plate thus remove and be used for regulating The aqueous solution on surface, uses water to clean, and uses roller to extrude further thus removes rinse water, afterwards Hot blast etc. is used to be dried.
If not being adjusted the step on surface, then by the organic resin using organic resin cover layer to apply The container that the surface treated steel plate covered is made makes the fluorine in overlay film in the use heat of such as steaming and decocting process etc. In the step of water sterilization processing, dissolution is to content.As a result, the change of structure of film is caused to cause such as The performance of corrosion resistance, adaptation etc. reduces.
Therefore, before applying the resin coating layer for obtaining tank material, become it is essential that pre- First pass through and in the step on regulation surface, form the layer of its compound reacted with group il elements and make Fluorine is insoluble, and fluorine is already dispersed in the face side mainly comprising zirconium and oxygen and the surface-treated layer that comprises fluorine On.
As the group il elements for surface modulation aqueous solution, can with example beryllium, magnesium, calcium, strontium, Barium and radium.But, when using for these elements of surface modulation aqueous solution, it is necessary to pay close attention to chemistry Whether product are dissolvable in water in water, and chemicals is the most easily bound to fluorine, and whether chemicals can form indissoluble Property fluorine compounds, whether chemicals can excellently keep safety and wholesomeness, and whether chemicals is held high Expensive.Therefore, from view of the above, it is desirable to use and can form slightly solubility CaF after reacting with fluorine2 Or MgF2Calcium or magnesium.
Herein, surface modulation aqueous solution can comprise calcium ion or magnesium ion, or both it.If bag Containing the ion of any type, then most can expect that the aqueous solution comprising calcium is for regulating surface.
If the aqueous solution comprising calcium is for regulating surface, then any chemicals can be used not limit System, condition is that they are soluble in water, and can use calcium lactate, calcium hydroxide, glucose Acid calcium, calcium chloride, calcium nitrate, calcium sulfate, calcium citrate, calcium carbonate and calcium monohydrogenphosphate.Wherein, Expect to use and there is big water miscible one.Further, if using magnesium, then to the change that can use Product are not particularly limited, and condition is that they are dissolved in water.Preferably, it is possible to use magnesium chloride, nitre Acid magnesium, magnesium sulfate, magnesium citrate, magnesium acetate and magnesium gluconate.If aqueous solution is alkaline, then Can particularly preferably use magnesium gluconate.
As having the thawless work of fluorine making to be contained in surface process overlay film from surface modulation aqueous solution With the fact it is evident that surface modulation aqueous solution can comprise fluorine or can when preparing chemicals To have comprised fluorine along with its dissolving in the step on regulation surface.But, the present invention will not add wherein Add fluorine or comprise fluorine wherein.
Further, in the step on regulation surface, it is desirable to the pH of surface modulation aqueous solution is 2 To 13, in the range of preferably 5 to 11, and more preferably 5.5 to 7.In this range, at surface-treated layer In fluorine be speculated as free F ion but be not the state of complex ion, and can more effectively be bound to Group il elements, thus form fluorine compounds with group il elements in the face side of surface-treated layer, protect Keep steady qualitative, therefore, improve fluorine-resistant stripping property and the Funing tablet reducing in draining.
If pH is less than 2, peripheral equipment and as base material steel plate this in corrosion resistance aspect by unfavorable Ground impact.If pH is accordingly changed into alkalescence more than 11, then in the face side of surface-treated layer stably The ability forming fluorine compounds reduces.Especially, if pH is more than 13, then fluorine dissolves with the speed increased In surface modulation aqueous solution, ultimately resulting in the Funing tablet in draining increases, and this is less desirable.
As the alkaline chemical of pH for regulating surface modulation aqueous solution, can simply use most Such as Ca (OH)2Or Mg (OH)2Deng the hydrogen of group il elements showing alkalescence when being dissolved in water Oxidized compound.But, these chemicals are dissolved in water with relatively small amount.Therefore, if regulated The step on surface is by dipping or catholyte persistently carries out or if carried out catholyte, then chemicals must Must frequently supply and typically require the experimental work for keeping and control aqueous solution.In such situation Under, from easy to handle viewpoint, it is desirable to use and new surface modulation aqueous solution is sprayed at steel plate always On spraying system.Even if the chemicals of group il elements is not dissolved in water and does not produce alkalescence, can Regulate pH with one or more the chemicals comprising sodium, ammonium and potassium by interpolation, and this is molten Liquid can serve as basic surface regulation aqueous solution.
As the chemicals in addition to group il elements of the pH for regulating surface modulation aqueous solution, Can with example ammonia, ammonium zirconium carbonate, sodium hydroxide, sodium carbonate, sodium bicarbonate, sodium phosphate, dibastic sodium phosphate, Potassium hydroxide, potassium carbonate, sodium borate and sodium silicate, these can be with two or more uses.
Further, on demand, various surfactants and chelating agen can add to surface modulation with water-soluble Liquid.
It is desirable that, the ion concentration of the group il elements being contained in surface modulation aqueous solution is 0.002 To 0.5mol/l.If ion concentration is less than 0.002mol/l, then on the surface of surface-treated layer When using group il elements to form fluorine compounds on side, reaction efficiency becomes poor.If ion concentration exceedes 0.5mol/l, then group il elements separates out too much, and the cohesiveness of overlay film reduces, and this is less desirable.
In the step on regulation surface as above, impregnation process, spraying treatment or catholyte process Can be carried out by the surface modulation aqueous solution that use comprises group il elements.From the sight processed rapidly Point, it is desirable to also add catholyte in surface modulation aqueous solution and process.On the other hand, from simplicity Viewpoint, spraying treatment and impregnation process are desirable means.From reducing surface modulation aqueous solution Fluorine dissolving and reduce drainage load viewpoint, the pH of surface modulation aqueous solution should be in above-mentioned scope In, specifically, in the range of 5.5 to 7.
Process if carried out catholyte, then it is desirable that, from the viewpoint for the treatment of effeciency, comprise group ii The electrical conductivity of the surface modulation aqueous solution of element is more than 2mS/cm.
As set forth above, it is possible to make group il elements, specifically, the compound of group il elements is by regulation The step on surface is present in the face side of surface-treated layer.Herein, in the face side of surface-treated layer The compound preferred fluorinated compound of group il elements that formed, and more preferably slightly solubility.By making The preferred calcium of insoluble chemical compound formed by group il elements and/or the compound of magnesium, can be maybe calcium or magnesium Individually oriented compound, or calcium and the compound both magnesium.In the case of individually oriented compound, most expect shape Become the fluorine compounds of the calcium of insoluble chemical compound.
In surface-treated layer, group il elements AE is preferably more than 0.2 with mol ratio AE/Zr of zirconium Zr, tool Body ground, in the range of 0.4 to 1.8.More effectively, whether the weight thickness of group il elements is 7mg/m2Above, specifically, at 7 to 150mg/m2In the range of.
In the step on regulation surface, the temperature of surface modulation aqueous solution is not particularly limited.But, From reactive and control the viewpoint of temperature, it is desirable to temperature is in 30 to 80 DEG C, specifically, 30 to In the range of 60 DEG C.Further, the such as impregnation process, spraying treatment of surface modulation aqueous solution are used With total processing time of catholyte process etc. at 0.1 to 5 second, and in the range of more preferably 0.5 to 3 second.
After using surface modulation aqueous solution to process in the step on regulation surface, it is also possible to add and pass through The cleaning treatment being immersed at about 40 DEG C to about 95 DEG C in the warm water or hot water heated or use it to spray.
(as the steel plate of base material)
Steel plate as the surface treated steel plate as the present invention, it is possible to use such as based on casting continuously The hot rolled steel plate of aluminum killed steel, by by the cold-rolled steel sheet of cold rolling for hot rolled steel plate acquisition with by comprising The steel plate that the metal plating of Zn, Sn, Ni, Cu, Al etc. obtains on hot rolled steel plate or cold-rolled steel sheet.
Further, it is possible to use and there is in its part or whole surface such as Sn-Ni-Fe alloy, Sn-Fe The steel plate of the alloy-layer of alloy or Ni-Fe alloy etc. and having is plated on above alloy-layer further The steel plate of the layer of the metal of such as Sn or Ni.Wherein, from the viewpoint of cost, most expect not have metal-plated Layer or there is the coat of metal but make the ferrum steel plate that exposes of local in decentralized manner be used as base material.
The thickness of base material is not particularly limited and can properly select according to purposes, but preferably 0.07 To 0.4mm.
(organic resin cover layer)
It is formed on surface-treated layer as it has been described above, the surface treated steel plate obtained by the present invention is had Organic resin cover layer.The excellent adhesion of organic resin layer.Even if by surface treated steel plate boilery In the case of reason, it is also prevented from organic resin layer and peels off.Further, though at organic resin layer crackle and In the case of metal surface is exposed in wet environment, organic resin cover layer the most effectively prevents Corrosion developing, Therefore, suppression constitutes the metal component dissolution of container.
The resin constituting organic resin cover layer is not particularly limited and can be according to the table of the present invention Face processes the purposes (according to such as accommodating tank and the container of certain content thing) of steel plate and properly selects. I.e., it is possible to the resin coating layer be made up of various thermoplastic resins of example and by thermohardening lacquer or thermoplasticity The film that coating is made.As the resin coating layer being made up of thermoplastic resin, can with example such as polyethylene, Polypropylene, ethylene-propylene copolymer, vinyl-vinyl acetate copolymer, vinyl-acrylate copolymer Olefin-based resin molding with ionomer etc.;Such as polyethylene terephthalate and poly terephthalic acid fourth The polyester film of diol ester etc.;The such as polyamide membrane of nylon 6, nylon 6,6, nylon 11 and nylon 12 etc.; The such as thermoplastic resin film of polychloroethylene film and polyvinylidene chloride film etc., its can not yet stretch or Can be the most biaxial stretch-formed.Wherein, gathering of the non-oriented particularly preferably obtained by copolymerization M-phthalic acid Ethylene glycol terephthalate.The resin constituting organic resin cover layer can be with individually one or with difference The blend of resin uses.
If thermoplastic resin cover layer is formed as organic resin cover layer, then cover layer can be single tree Lipid layer or the multilamellar being formed by coextrusion.Multi-layered polyester resin bed provide the advantage that have excellent The polyester resin of different cementability can serve as bottom i.e. on surface treated steel plate side, and has resistance to content Physical property, i.e. there is resistance to extractability or there is the polyester resin of the performance not adsorbing sapidity ingredient can serve as Surface layer.
The example of multi-layered polyester resin bed includes, it is expressed as surface layer/lower floor and is: poly terephthalic acid second Diol ester/poly terephthalic acid ethylene isophthalate;Polyethylene terephthalate/poly-right Phthalic acid ethylene glycol cyclohexylidene two methylene ester;There is the poly-to benzene of little M-phthalic acid ester content The poly-terephthaldehyde of the big M-phthalic acid ester content of dioctyl phthalate ethylene isophthalate/have Acid ethylene isophthalate;With poly terephthalic acid ethylene isophthalate/[poly-to benzene Dioctyl phthalate ethylene isophthalate and the blend of poly-poly terephthalic acid tetramethylene adipate] Deng, but, the present invention is by no means limited to this.It is desirable that, surface layer: the thickness ratio of lower floor is at 5:95 To 95:5.
Above organic coating layer can be blended according to known formula has known resin to be compounded agent, such as Such as the antiblocking agents such as amorphous silica, inorganic filler, various antistatic additive, lubricant, antioxidation Agent and UV absorbent.
Wherein, it is desirable to use tocopherol (vitamin e).Hitherto known, tocopherol is used as antioxidant, And for preventing the molecular weight caused by the oxidation when by polyester resin heat treatment and decomposition from reducing also And be used for improving resistance to pitting.Specifically, if added to by using polyester resin and as modification resin The polymer blend that the above ethylene-based polymer compounding of component obtains, then tocopherol not only provides resistance to depression Property, it is also used for preventing owing to experiencing harsh conditions at cooking disinfection with being stored in hot vending machine period And the generation of the corrosion that the crackle formed in the overlay film caused causes, it is thus achieved that improve corrosion resistance greatly Effect.
The addition expecting tocopherol is 0.05 to 3 weight %, specifically, and 0.1 to 2 weight %.
In the case of thermoplastic resin cover layer, it is applied to the surface treated steel plate obtained by the present invention The thickness of organic resin cover layer in usual 3 to 50 μm, specifically, in the range of 5 to 40 μm, In the case of film, its fire after thickness in 1 to 50 μm, specifically, in the range of 3 to 30 μm.As Really thickness is less than range above, then corrosion resistance becomes insufficient.On the other hand, if thickness exceed with Upper scope, then tend to the problem about processability.
The surface treated steel plate obtained by the present invention can be by such as, at thermoplastic resin cover layer In the case of, any means such as cladding process, casting film thermal bonding or biaxially-stretched film thermal bonding of extruding use Organic resin covers.In the case of extrusion cladding process, the polyester resin of molten condition is extruded to table Face processes on steel plate and heat bonding.That is, by polyester resin by extruder melting mixing, by T mould Be extruded as the form of thin film, and by the molten resin film of extrusion together with surface treated steel plate through a pair Laminating roll thus be pressurised into the most together entirety structure, then chilling.If extruding many stratas Ester resin bed, then use for the extruder of expression surface resin bed with for extruding lower-layer resin layer Extruder.Resin stream from these extruders collaborates in multiple layers of molds.Afterwards, gained resin stream Can be as extruding extruding in the case of single resin bed.Further, by by surface treated steel plate Vertically pass through between a pair laminating roll and by molten resin net is supplied to its both sides, permissible Polyester resin is used to cover on the two of base material surfaces.
The following specifically describes is having of the organic coating layer with polyester resin based on extrusion cladding process The production of the surface treated steel plate that machine resin covers.Surface treated steel plate is come by heater on demand Preheat, and the nip portion supplied between a pair laminating roll.On the other hand, polyester resin is passed through The die head of extruder extrudes the form for thin film, supplies between laminating roll and surface treated steel plate, and And by laminating roll pressurized adhesion to surface treated steel plate.Laminating roll is kept at a predetermined temperature.Will The thin film of the thermoplastic resin of such as polyester etc. is forced on surface treated steel plate and heat bonding, then from Its both sides cool down, thus obtain the surface treated steel plate that organic resin covers.Normally, by having of being formed Machine resin cover surface treated steel plate import further in cooling water groove, and wherein chilling thus Prevent thermal crystalline.
In extrusion cladding process, polyester resin layer has low-level degree of crystallinity, i.e. have with it without fixed The difference of shape density is 0.05g/cm3Following density, this is because the resin selected forms and because passes through Roller and the chilling in cooling bath.Therefore, polyester resin layer fills in the step forming tank and lid then Code insurance demonstrate,proves its processability.Chilling operation is not limited only to above example, but can be to shape by cooling water spray So that laminate chilling on the surface treated steel plate that the organic resin become covers.
Polyester resin is by utilizing the heat that had by molten resin layer and being had by surface treated steel plate Heat and be thermally bonded to surface treated steel plate.Suitable scope in the temperature of laminating roll be 10 DEG C extremely While 150 DEG C, the suitable scope of the temperature (T1) for heating surface treated steel plate is typically 90 DEG C extremely 290 DEG C, specifically, 100 DEG C to 280 DEG C.
Pre-by T modulus method or inflation method (inflation method) by heat bonding on surface treated steel plate The polyester resin film being initially formed, organic resin cover layer can also be formed at the manufacture method by the present invention On the surface treated steel plate obtained.As this film, it is possible to use by the cast form by extruded film chilling The unstretching film that method is formed.Further, it is possible to use by by film under draft temperature successively or simultaneously Ground is biaxial stretch-formed, and the biaxially-stretched film obtained by the film heat fixation after stretching.
(canister)
The canister (tank body) that the surface treated steel plate of the application of the invention is formed, it is desirable to Surface treated steel plate is covered with organic resin foregoing by using according to any tank manufacture method Surface and surface treated steel plate that the organic resin that obtains covers are to form container.Specifically, You Jishu The surface treated steel plate that fat covers may be used for being formed and has jointed built-up tin (welded tank) on its lateral surface With seamless tank (two piece can).But, as it has been described above, from the viewpoint of the adaptation to organic resin, the phase Hope and be used for forming seamless tank by the surface treated steel plate comprising a large amount of Zr.
In the way of organic resin cover layer is in the inner face side of tank, according to the processing of such as drawing, drawing again (stretching), based on drawing re-drawing is processed in drawing processing, bending based on drawing re-drawing-elongation Bend-extend the traditional means of thinning processing or drawing attenuated processing etc. to produce seamless tank.
Such as based on drawing re-drawing bending-elongation processing (stretching) is carried out or based on drawing when it is changed into During the seamless tank of the further processing of the bending of deep re-drawing-extend thinning processing etc., it is desirable to Organic resin cover layer is the thermoplastic resin cover layer formed by extrusion cladding process.Organic resin covers The feature of surface treated steel plate be the adaptation during excellent processing.I.e., i.e. it is subjected to harshness Processing, cover layer still keeps the most closely sealed;And can provide and there is the seamless of excellent corrosion resistance Tank.
(lid)
The cover being expected that by using the surface treated steel plate of the present invention to be formed is as above-mentioned canister Formed by the surface treated steel plate using organic resin to cover, and come by known lid forming process Formed.Specifically, this lid can be flat cover, stay chip (stay-on-tub type) drawn-can lid and standard-sized sheet The drawn-can lid of formula.
According to the present invention, the table that various types of covers can cover with the organic resin of the application of the invention Face processes steel plate and is formed unrestrictedly.
Embodiment
To be specifically described the present invention by the way of embodiment now, but, the present invention is by no means limited to This.Material, dewaxing agent and organic coating layer to be covered is arbitrarily selected from those those commercially available, and The manufacture method to the surface treated steel plate of the present invention does not applies to limit.
The manufacture method of surface treated steel plate described below and the evaluation methodology of its characteristic.
(forming the step of overlay film)
As raw steel plate, use thickness 0.225mm and the low carbon steel plate of width 200mm.Next step, make For pretreatment, steel plate is by using the electrolysis of alkali to dewax and coming clear by being immersed in sulphuric acid use acid Wash.Afterwards, steel plate is immersed in electrolysis treatment fluid and catholyte processes, so that steel plate is used The main compound being made up of Zr and comprising F covers on two surface.Next step, make steel plate Extrude with roller, use water to clean, and use roller extrudes thus removes rinse water further, from And form overlay film.
Electrolysis treatment fluid: wherein dissolving the zirconium ammonium fluoride as Zr compound, the concentration of Zr is 6,000ppm And the concentration of F is the aqueous solution of 7,500ppm
The pH:3.0 (using nitric acid and/or ammonia to regulate pH) of electrolysis treatment fluid
The temperature of electrolysis treatment fluid: 40 DEG C
Comparative electrode: use the titanium plate that yttrium oxide covers
Electrifying method during catholyte: at 3A/dm2Electric current density and each 0.15 second once Or repeatedly energising (hereinafter referred to period)
(step on regulation surface)
Surface modulation aqueous solution is used to process pre-timing the steel plate after forming the step of overlay film Between, use roller to extrude, use water to clean, use roller to extrude further, use hot blast afterwards It is dried, thus obtains surface treated steel plate.
In the step on the regulation surface according to the present invention, the table of group il elements can be comprised by use Regulation aqueous solution in face carries out more than any one of impregnation process, spraying treatment and catholyte process to be come Carry out.But, in an embodiment of the present invention, carry out the surface modulation by use comprises calcium or magnesium and use Aqueous solution carries out impregnation process, spraying treatment and catholyte and processes.The moon in the step on regulation surface In the electrolysis of pole, the titanium plate using yttrium oxide to cover is used as comparative electrode, and power cycles is repeatedly, Each circulation includes being energized 0.15 second, then stops energising 0.1 second.
(producing the surface treated steel plate that organic resin covers)
The surface treated steel plate that organic resin covers is obtained by following: taking with paying close attention to the suitable degree of film While to, by the poly terephthalic acid/isophthalic diformazan of the isophthalic acid component by comprising 11mol% The stretched film of 19 μ m-thick of acid glycol ester copolymerization composition is thermally bonded to surface treated steel plate achieved above The inner surface becoming tank a surface on, with by the isophthalic acid component of 12mol% will be comprised Poly terephthalic acid/ethylene isophthalate copolymerization composition and comprise further titanium oxide and The stretched film of 13 μ m-thick of color white (colored white) is thermally bonded to become another surface of the outer surface of tank On, by using laminating roll to use water to cool down the most rapidly.The surface that the organic resin obtained covers Process sheet steel sections ground and draw lattice corrosion resistance for evaluating, and it is remaining for producing canister.
(production canister)
Paraffin is applied to statically two of the surface treated steel plate that organic resin achieved above covers On surface.By circle that steel plate punched is diameter 143mm and be diameter according to ways customary drawing and forming 91mm and the cup of height 36mm.Meanwhile, drawing and forming cup is repeatedly carried out drawing attenuated processing two Secondary thus formation has minor diameter and the cup of big height.Therefore the cup obtained has spy as described below Property.
Cup diameter: 52.0mm
Cup is high: 111.7mm
Slip relative to the plate thickness in raw sheet thickness tank skin portion: 30%
After arching upward, by cup at 220 DEG C heat treatment 60 seconds thus from resin molding remove strain, connect Pruning open end, print on curved surface, necking down is diameter and the flange processing of 50.8mm, from And obtain the seamless tank of the capacity with 200ml.
(measuring amount and the amount (amount of group il elements) of AE of Zr)
By using x-ray fluorescence analyzer (model: ZSX100e, Rigaku Co. manufacture), measure with The amount of the Zr being contained in metallic compound overlay film of the surface treated steel plate of upper acquisition and the amount of AE (are implemented The amount of the Ca in example or the amount of Mg).Mol ratio AE/Zr is tried to achieve according to following formula,
AE/Zr=(atomic weight of the amount/AE of AE)/(atomic weight of the amount/Zr of Zr)
(measuring the amount of F)
The microanalysis of amount based on x-ray fluorescence analyzer F in the surface treated steel plate obtained causes pass Restriction in quantitative accuracy.Specifically, it is difficult to measure the amount from F and be less than 1.5mg/m2Surface Process the amount of the F of steel plate.Therefore, after various researchs, we survey the most in the manner as described below Measure the amount of F.That is, by using the 160cm that can keep surface treated steel plate2A surface be in The special groove (cell) of the state of the ultra-pure water of contact 183g, by surface treated steel plate steaming and decocting at 130 DEG C Process 30 minutes.Afterwards, by release to the fluorion in ultra-pure water by ion chromatograph (DX-320, DIONEX Co. manufactures) measure.The amount of the F being present in ultra-pure water is tried to achieve also from the concentration of the F obtained And be converted to the amount of the F being present in the surface treated steel plate of per unit area, and as in overlay film The amount of F.
Although the surface treated steel plate of the step passing through regulation surface shown in embodiment is carried out Steaming and decocting processes, but fluorine dissolution hardly, it is thus impossible to the amount of the F being informed in surface treated steel plate. Therefore, for passing through the surface treated steel plate of the step on regulation surface, the amount of F passes through XRF Instrument is measured.But, the amount at F is less than 1.5mg/m2In the case of, the peak in x-ray fluorescence analyzer is not Clear.Therefore, the amount of the area being equal to more than 10 times generally to be measured by x-ray fluorescence analyzer is come Collect surface and process the scraping powder of overlay film, and measure fluorine by x-ray fluorescence analyzer and be converted to The amount of its per unit area.
(measuring the slip of F)
Try to achieve from the amount of the F the surface treated steel plate only formed by the step forming overlay film The minimizing percentage ratio of the amount of the F in the surface treated steel plate of the step on regulation surface.It is evaluated for use as Index to the fluorine load of draining in the step on regulation surface.Expect that this index is less than 30%.
(evaluate and draw lattice corrosion resistance)
By using cutter, by become the part of the surface treated steel plate of the acquisition of the inner surface side of tank with The mode intersected is carved into the degree of depth sufficiently achieving steel plate in the length of 4cm, thus prepares test sheet.Will Test sheet be placed in bottle and be immersed in commercially available coffee (trade name, Blendy, bottled coffee, low sugar, Ajinomoto General Foods Co. manufactures) in.This bottle is deaerated, stores 4 weeks at 37 DEG C thus comment Valency etch state.In this process, by coffee periodic replacement thus press down mycostatic generation as far as possible.Rotten Erosion state is by taking out evaluation by test sheet from coffee.That is, whether organic resin layer is peeled off or face Whether color changes due to the formation of corrosion product, makes with the naked eye to observe and draws lattice part and about.
Color change or film are being drawn the test sheet that Breadth Maximum is more than 3mm that lattice portion is peeled off Being calculated as a bit, being 2mm by the Breadth Maximum of stripping is calculated as 2 points less than the test sheet of 3mm, will 1mm is calculated as 3 points less than the test sheet of 2mm, by 0.5mm less than the test sheet of 1mm It is calculated as 4 points, and the test sheet less than 0.5mm is calculated as 5 points.The test sheet being calculated as more than 3 is seen Make acceptable.
(evaluating resin adaptation to the inner surface of tank)
Distilled water is used to fill in the seamless tank obtained, with covering double sealed cans, and steaming and decocting at 125 DEG C Process 30 minutes.Afterwards, lid is removed from tank body, content is removed from tank, and by tank surface The direction processing steel plate calendering 45 degree is cut into two halves as border.Next step, will be cut into the tank of two halves It is immersed in water-soluble by the surfactant of 0.02 weight % is added to the sodium chloride containing 1 weight % Liquid obtain solution in one hour.By use a shears, using tank with roll 135 degree direction as Border is cut into two halves further from tank bottoms side.That observes within it face side final cuts tank bottoms footpath To the cross section in portion, whether resin is peeled off, thus the adaptation of evaluating resin.By the stripping near facet It is calculated as a bit from the tank for more than 10mm, is calculated as two by peeling off the tank for less than 10mm and more than 5mm Point, is calculated as 3 points by peeling off the tank for less than 5mm and more than 2mm, will peel off as the tank meter less than 2mm It is 4 points, and the tank peeled off will not had to be calculated as 5 points.The tank being calculated as more than 3 is regarded as acceptable.
(evaluating the stripping property of resistance to F)
The ultra-pure water that the seamless tank obtained uses 183g is filled, double sealed cans, and steam at 130 DEG C Boil process 30 minutes.Afterwards, by release to the fluorion in ultra-pure water by ion chromatograph (DX-320, DIONEX Co. manufactures) measure.The tank of release more than F0.1ppm is evaluated as × and will to discharge F little Tank in 0.1ppm is evaluated as zero.
(drainage load evaluation)
Drainage load is evaluated from the slip of F.Situation when being below 30% by the slip of the amount as F It is evaluated as zero and the situation when its slip is more than 30% is evaluated as △.Zero is better than △.
<embodiment 1>
In the step forming overlay film, first, the titanium plate using iridium to cover is used as in electrolysis treatment fluid Relative electrolysis, steel plate is used as negative electrode, at 3A/dm2Electric current density under be energized once in 0.15 second, Use roller to extrude steel plate thus remove electrolysis treatment fluid, use the water of room temperature to clean, and enter one Step uses roller to extrude thus removes rinse water.Next step, processed by catholyte and regulate surface. As surface modulation aqueous solution, calcium lactate and the electrical conductivity of the amount that use comprises 0.1mol/l are 6.57mS/cm and pH is the aqueous solution of 6.96.Surface modulation under being maintained at the liquid temperature of 30 DEG C is with water-soluble In liquid, by being repeated twice at 4A/dm2Electric current density under be energized 0.15 second then energising stop 0.1 second Circulation is adjusted the step on surface.Roller is used to extrude the steel plate after the step on regulation surface Thus remove aqueous solution, use water to clean, again extrude with roller thus remove rinse water, and be dried Thus obtain surface treated steel plate.
The amount of Zr of surface treated steel plate, the amount of AE and the amount of F obtained is measured by said method.Cover The measurement result of film amount is as shown in table 1, and described table 1 also shows that the group il elements calculated from the amount of overlay film (AE) with mol ratio AE/Zr of Zr and the slip of F.In table, "-" represent and do not measure.
<embodiment 2>
Except formed overlay film step at 10A/dm2Electric current density under be energized and repeat this circulation Twice, and at 1A/dm in the step on regulation surface2Electric current density under energising beyond, with enforcement The mode that example 1 is identical obtains surface treated steel plate.
<embodiment 3>
Except regulation surface step at 6.5A/dm2Electric current density under energising beyond, with enforcement The mode that example 2 is identical obtains surface treated steel plate.
<embodiment 4>
Except in the step on regulation surface by steel plate at 60 DEG C in addition to impregnation process 3 seconds, with enforcement The mode that example 2 is identical obtains surface treated steel plate.
<embodiment 5>
Except formed overlay film step at 10A/dm2Electric current density under be energized and repeat this circulation Beyond 4 times, in the way of same as in Example 3, obtain surface treated steel plate.
<embodiment 6>
Preparing pH except the aqueous solution of calcium lactate by being added by ammonia to the amount comprising 0.1mol/l is 11.0 and surface modulation aqueous solution that electrical conductivity is 7.13mS/cm, and by being repeated twice at 40 DEG C Under liquid temperature and at 2A/dm2Electric current density under the circulation of catholyte of energising be adjusted surface Step beyond, in the way of same as in Example 5, obtain surface treated steel plate.
<embodiment 7>
Except passing through at 7A/dm in the step on regulation surface2Electric current density under energising carry out negative electrode Beyond electrolysis, obtain surface treated steel plate in the same manner as in example 6.
<embodiment 8>
In addition in the step on regulation surface by steel plate spraying treatment 3 seconds, with same as in Example 6 Mode obtains surface treated steel plate.
<embodiment 9>
In addition to repeating this circulation 8 times in the step forming overlay film, in the same way as in example 2 Obtain surface treated steel plate.
<embodiment 10>
Except regulation surface step at 4A/dm2Electric current density under be energized and repeat this circulation 4 Beyond secondary, in the way of the same as in Example 9, obtain surface treated steel plate.
<embodiment 11>
Except regulation surface step at 6.5A/dm2Electric current density under energising beyond, with enforcement The mode that example 10 is identical obtains surface treated steel plate.
<embodiment 12>
Except preparing electrical conductivity by the magnesium nitrate hexahydrate of the amount of use 0.1mol/l it is 15.1mS/cm and pH is the surface modulation aqueous solution of 5.61, and by being repeated twice the liquid at 40 DEG C Under temperature and at 4A/dm2Electric current density under the circulation of catholyte of energising be adjusted surface Beyond step, in the way of identical with embodiment 11, obtain surface treated steel plate.
<embodiment 13>
In addition to repeating this circulation 12 times in the step forming overlay film, with side same as in Example 10 Formula obtains surface treated steel plate.
<embodiment 14>
In addition to repeating this circulation 12 times in the step forming overlay film, with the side identical with embodiment 11 Formula obtains surface treated steel plate.
<embodiment 15>
Except using the calcium nitrate of the amount comprising 0.1mol/l and pH to be 5.6 in the step on regulation surface Aqueous solution is as surface modulation aqueous solution, and is repeated twice under the liquid temperature of 40 DEG C and at 4A/dm2 Electric current density under energising catholyte circulation beyond, obtain in the way of identical with embodiment 13 Surface treated steel plate.
<comparative example 1>
In addition to not being adjusted the step on surface, obtain surface in the same manner as example 1 Process steel plate.
<comparative example 2>
In addition to not being adjusted the step on surface, obtain surface in the same way as in example 2 Process steel plate.
<comparative example 3>
In addition to not being adjusted the step on surface, in the way of same as in Example 5, obtain surface Process steel plate.
<comparative example 4>
In addition to not being adjusted the step on surface, in the way of the same as in Example 9, obtain surface Process steel plate.
<comparative example 5>
In addition to not being adjusted the step on surface, in the way of identical with embodiment 13, obtain surface Process steel plate.
(investigation)
As evident from Table 1, in embodiment 1 to 15, the amount of the Zr in overlay film be set as 12 to 182mg/m2, and steel plate uses in the step on regulation surface the aqueous solution comprising group il elements come Process thus obtain in overlay film, comprise 0.4 to 19.8mg/m2The steel plate of F of amount.Do not adjust In the comparative example 1 to 3 of the step on joint surface, steel plate is gratifying about the stripping property of resistance to F, but about Draw lattice corrosion resistance and adaptation is poor.Along with the amount of Zr increases, these performance improvements but resistance to F dissolution Property reduce.The organic resin that the material from the step being adjusted surface of embodiment 1 to 15 obtains covers Metallic plate show excellence draw lattice corrosion resistance, the adaptation of the excellent inner surface to canister, The adaptation of the organic resin layer of the excellent stripping property of resistance to F and height.Even if formed tank processing and After steaming and decocting process in the case of organic resin layer crackle, confirming, organic resin layer keeps the closeest Close, and container excellently keeps the quality of content.
Further, in embodiment 1 to 15, if the amount of the Zr in overlay film is big, then the slip of F is little. Specifically, if the amount of Zr is 100mg/m2Above, then the slip of F is less than 30%.That is, learn Even if the slip of F is little, corrosion resistance, adaptation and the resistance to F with excellence still can be obtained The steel plate of stripping property.
Further, as evident from Table 1, in embodiment 1 to 15, the amount of AE be 7.7 to 141mg/m2, and in a comparative example, the amount of AE is 1.4 to 5.1mg/m2.In a comparative example, do not carry out The step on regulation surface, and the most wittingly group il elements is added extremely in the step forming overlay film Aqueous solution or to rinse water.Think, at aqueous solution in the step of group il elements source leisure formation overlay film Or Ca and Mg inevitably comprised as impurity in rinse water.Pay close attention to the AE/Zr ratio in table 1, exhibition The AE/Zr ratio that the material of the embodiment 1 to 15 of good performance all has more than 0.2 is shown, and can not The material of the comparative example 1 to 5 meeting performance all has the AE/Zr ratio less than 0.2.Therefore, AE/Zr ratio Use can distinguish Ca and Mg inevitably comprised as impurity.

Claims (11)

1. a surface treated steel plate, described surface treated steel plate has steel plate and at described steel plate at least Surface-treated layer on one surface, described surface-treated layer comprises zirconium, oxygen and fluorine, wherein said surface Process and comprise group il elements in the face side of layer.
Surface treated steel plate the most according to claim 1, wherein said group il elements is as fluorination Compound exists.
Surface treated steel plate the most according to claim 1 and 2, wherein said group il elements be calcium or At least one of magnesium.
4., according to the surface treated steel plate described in any one of claims 1 to 3, wherein process on described surface Group il elements AE and mol ratio AE/Zr of zirconium Zr in Ceng are more than 0.2.
5., according to the surface treated steel plate described in any one of Claims 1-4, wherein the weight thickness of zirconium is 100 to 200mg/m2
6. the surface treated steel plate that organic resin covers, it is by arbitrary according to claim 1 to 5 Form organic resin coating layer on surface treated steel plate described in Xiang to obtain.
7. a canister, the surface that it is covered by organic resin according to claim 6 processes Steel plate is made.
8. a cover, its surface treated steel plate covered by organic resin according to claim 6 Make.
9. a manufacture method for surface treated steel plate, described surface treated steel plate has steel plate and described Surface-treated layer at least one surface of steel plate, described surface-treated layer comprises zirconium, oxygen and fluorine, institute The method of stating comprises the following steps:
Overlay film is formed by steel plate described in catholyte in comprising the aqueous solution of Zr ion and F ion;With
Afterwards, the surface modulation aqueous solution comprising group il elements by use carries out impregnation process, spray More than any one of mist process or catholyte process regulate surface.
The manufacture method of surface treated steel plate the most according to claim 9, wherein said group ii unit Element is at least one of calcium or magnesium.
11. according to the manufacture method of the surface treated steel plate described in claim 9 or 10, wherein at reconciliation statement In the step in face, the slip of the fluorine carrying out the step of self-forming overlay film is less than 30%.
CN201480069019.XA 2013-12-18 2014-12-05 The manufacturing method of surface treated steel plate, the canister of organic resin covering and surface treated steel plate Expired - Fee Related CN105874107B (en)

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