CN105870472B - A kind of alkaline battery enters ring, applies sealing compound integrated apparatus - Google Patents
A kind of alkaline battery enters ring, applies sealing compound integrated apparatus Download PDFInfo
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- CN105870472B CN105870472B CN201610259522.2A CN201610259522A CN105870472B CN 105870472 B CN105870472 B CN 105870472B CN 201610259522 A CN201610259522 A CN 201610259522A CN 105870472 B CN105870472 B CN 105870472B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/04—Cells with aqueous electrolyte
- H01M6/06—Dry cells, i.e. cells wherein the electrolyte is rendered non-fluid
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- Coating Apparatus (AREA)
Abstract
The present invention relates to a kind of alkaline batteries to enter ring, apply sealing compound integrated apparatus, including rack, turntable, feeding-passage, enter ring mechanism, sealing agent coater structure and tapping channel, the feeding-passage and tapping channel are correspondingly arranged respectively along the feedstock direction and discharging direction of turntable, several are uniformly provided in the circumferential edge of turntable for positioning the card slot of box hat, sealing agent coater structure is arranged on behind ring mechanism, entering ring mechanism includes carbocyclic ring conveying mechanism and pusher, sealing agent coater structure includes fixed seat, at least one nozzle, dipper crowding gear and sealing compound conveying mechanism, nozzle is respectively positioned on the edge of corresponding card slot position, nozzle is connected by obstruction-removing prescription pipe with sealing compound conveying mechanism.The present invention will dexterously enter ring mechanism and sealing agent coater structure integrated optimization is integrated design, reduce the non-operation stand-by period between process, while eliminate tradition and apply the pressure roller that battery steel shell rotation is driven in sealing compound equipment, realize quantitative, continuous, even application.
Description
Technical field
Enter ring the present invention relates to alkaline battery equipment technical field more particularly to a kind of alkaline battery, apply sealing compound one
Makeup is put.
Background technology
At present, existing alkaline battery production process route include-the first anode ring of anode ring forming it is inverted enter steel
- the second ring of cylinder enters three rings of cylinder-the and enters cylinder-automatic detection-crimping-painting sealing compound-people's diaphragm tube-plus electrolyte-absorption electricity
Liquid-zincification cream-slotting negative current collector-crimping-automatic detection-storage-detection voltage, electric current-finished product packing-storage is solved, whole
In a production process, generally use conveyer belt or other mode of movement will be connected in series between each independent each process board,
For conveying device mostly using individual power motor, whole production line number of devices is more, and occupancy plant area is big, high energy consumption, and each
Realize that synchronous working is relatively difficult between process board.
Battery particularly in cell production process enters between ring process and painting sealing compound process, it usually needs by multiple
Transfer passage transmission screening, S bends sequence, carbocyclic ring quantity detection and etc., moreover, traditional battery sealing agent coating apparatus leads to
Often by cylinder nozzle is driven to move back and forth completion one and push away a spray, and battery steel shell is coordinated to rotate and realizes and battery steel shell is carried out
Sealing compound is sprayed, and the rotation of battery steel shell is to set one to rotate pressure roller by being arranged in box hat transport mechanism, utilizes pressure roller
Friction between battery steel shell surface drives box hat to rotate about the axis thereof, and during driving, pressure roller is to the extruding force of box hat, pole
Box hat shape deformation is easily led to, and then influences subsequent processing and battery quality, and equipment occupation space is big, it is of high cost.
In conclusion traditional battery production equipment can not realize to enter ring process and apply sealing compound process integrate it is excellent
Change, can not realize non-operation stand-by period of two processes simultaneously between synchronization action and reduction process.
The content of the invention
An object of the present invention is in view of the deficiencies of the prior art, to provide a kind of alkaline battery and enter ring, apply sealing
Agent integrated apparatus, will dexterously enter ring mechanism and sealing agent coater structure integrated optimization is integrated design, reduce between two-step
Non-operation stand-by period, while eliminate tradition apply sealing compound equipment in drive battery steel shell rotation pressure roller, utilize nozzle
Structure, battery steel shell surface is realized and one pushes away a spray, quantitative, continuous, even application.
The technology solution of the present invention is as follows：
A kind of alkaline battery enters ring, applies sealing compound integrated apparatus, including rack, the turntable being installed in rack, charging
Passage enters ring mechanism, sealing agent coater structure and tapping channel, and the feeding-passage and tapping channel are respectively along the charging side of turntable
It is correspondingly arranged to discharging direction, several is uniformly provided in the circumferential edge of turntable for positioning the card slot of box hat, applies sealing
Agent mechanism is arranged on behind ring mechanism, it is characterised in that：It is described enter ring mechanism include carbocyclic ring conveying mechanism and pusher,
Carbocyclic ring conveying mechanism includes carbocyclic ring material separating disc and three carbocyclic ring transfer passages being correspondingly arranged successively with the card slot on the turntable,
Carbocyclic ring transfer passage is communicated with carbocyclic ring material separating disc, the discharge end of carbocyclic ring transfer passage axially offered along box hat with inside it
The shoving hole communicated, the side of the shoving hole, which corresponds to, is equipped with pusher；
The sealing agent coater structure includes fixed seat, at least one nozzle, dipper crowding gear and sealing compound conveying mechanism, nozzle
The edge of corresponding card slot position is respectively positioned on, which is connected by obstruction-removing prescription pipe with sealing compound conveying mechanism, and nozzle includes
Coating hood that outer diameter is adapted with battery steel shell internal diameter size to be coated and the agent cylinder for being placed in coating hood intracavitary, the inside of agent cylinder
Offer to contain the through hole of sealing compound along its axial direction, closed slide is equipped with piston in through hole, and piston is fixed on by connecting rod
On the inner wall of coating hood；The dipper crowding gear includes the first cylinder, which is fixed by the first installing plate and agent cylinder connects
It connects, the piston rod of the first cylinder is symmetrically fixed on by the second installing plate and piston on coating hood, the outboard end of piston and spraying
Air cavity volume is formed between the inner wall of cover, the adjustable storage chamber of a capacity is formed between inner end and the inner wall of agent cylinder；It is described
The front end of agent cylinder is equipped with limiting plate, and an accommodating cavity communicated with storage chamber is formed between limiting plate and the front end of agent cylinder；Institute
It states and is evenly equipped with several sprays that can be communicated when storing cavity pressure and changing with accommodating cavity along its circumferential direction on the side wall of coating hood
Apply mouth.
As an improvement, the opening direction of the card slot and shoving hole is parallel with the axis of turntable.
As an improvement, the pusher includes the cylinder mounting base being fixed in rack, in cylinder mounting base
Horizontal pusher cylinder and be fixed on horizontal pusher cylinder piston rod end guide block, the appearance and size of the guide block pushes away with described
Material hole is adapted and its height is equal with the height of the shoving hole.
As an improvement, offer what is be adapted with its appearance and size along the carbocyclic ring direction of motion inside the carbocyclic ring transfer passage
Straight slot, one end of the straight slot are communicated with carbocyclic ring material separating disc, and the other end extends to the one side of the shoving hole, and the bottom of straight slot is located at
Above the bottom of shoving hole.
As an improvement, the carbocyclic ring material separating disc includes disk body and adjustment track, disk body is internally provided with three partition plates, this three
Helically wire is distributed to form three mutually independent screening tracks partition plate, screens feed inlet of the feed end of track with disk body
It communicates, discharge end is connected respectively adjustment track, and the outlet for adjusting track is docked with corresponding carbocyclic ring transfer passage.
As an improvement, the adjustment track is twisted shape, carbocyclic ring is vertical state in its entrance, and exit is horizontal
State, adjusted orbit transfer carbocyclic ring motion state, enables carbocyclic ring to be engaged with corresponding pusher, quickly and accurately will
Carbocyclic ring is pushed into corresponding box hat, and simple in structure, stroke is short.
As an improvement, described dose of cylinder is fixedly connected by strut with limiting plate, piston is often promoted once so that in storage chamber
Volume variable quantity it is equal with sealing compound volume variable quantity in accommodating cavity, wherein, the volume of accommodating cavity remains constant, is fixed
Amount.
As an improvement, one end of the obstruction-removing prescription pipe is arranged in agent cylinder, and its flow mouth be arranged on the one side of storage chamber with
The storage chamber communicates, and the other end of obstruction-removing prescription pipe sequentially passes through the rear end portion of agent cylinder, the side wall of air cavity volume and coating hood and sealing
Agent conveying mechanism is connected.
As an improvement, the side wall of the coating hood is uniformly provided with several and the spraying one-to-one cache slot of mouth,
Spraying mouth is arranged in corresponding cache slot.
As an improvement, the depth of the two sides of the cache slot is there are difference in height, and wherein a side and coating hood is outer
Side wall smoothly transits.
The beneficial effects of the present invention are：
(1) present invention using it is horizontal enter ring mechanism will dexterously enter ring mechanism and sealing agent coater structure integrated optimization is integrated
Design so that box hat without equipment is needed to change, is replaced using the revolution of driven by rotary disc box hat, turned after ring process is completed
Synchronously completed on disk and apply sealing compound process, realize battery steel shell enter ring and apply sealing compound process it is continuous on a set of equipment, it is synchronous,
Carry out in order, reduce the non-operation stand-by period between two processes, at the same time it is interior can complete battery simultaneously enter ring
It is reasonable in design with painting sealing compound process, simplify number of devices, reduce occupied space；
(2) eliminate tradition and apply the roller structure that battery steel shell rotation is driven in sealing compound equipment, conveyed using sealing compound
Mechanism and dipper crowding gear mating reaction realize the sealing compound quantity for spray of nozzle once two-stage is automatic, quantitatively controls, and multiple sprays
Mouth is applied to communicate with accommodating cavity, piston simultaneously advances the pressure increase so that in the reduction of storage chamber internal volume, accommodating cavity with coating hood,
Changed using the instantaneous differential pressure, the sealing compound inside accommodating cavity sprays simultaneously through multiple spraying mouth moments, spraying uniformly, it is continuous and
It is efficient, cause with reference to the structure design of spraying mouth when accommodating cavity pressure is constant, sealing compound can not then be sprayed from spraying mouth
It penetrates, after spraying, coating hood resets, and spraying mouth synchronizing moving is sealed by agent cylinder side wall is closed, at this time the flow mouth of obstruction-removing prescription pipe
It opens, conveys sealing compound from trend storage chamber until its internal is full of stops, whole process is determined by the shift motion of piston
The capacity that amount control sealing compound once sprays, realizes that one pushes away a spray, quantitative to spray；
(3) it is synchronous with the carbocyclic ring in the carbocyclic ring transfer passage shoving hole that it is correspondingly arranged respectively using three pushers pair
It is pushed into corresponding box hat, during this enters ring, pusher often acts once, and turntable then rotates a station accordingly, will
Box hat corresponding with previous pusher is moved to the corresponding position of next pusher, and pusher acts again
When, then more carbocyclic rings in the box hat cycle successively, box hat after carbocyclic ring is pushed into its inside by the 3rd pusher,
Just there are three carbocyclic ring inside it, which, which enters ring process, terminates, and it is orderly to enter the box hat after cyclization lattice automatically using turntable
It is sent to and carries out applying sealing compound process with sealing agent coater structure correspondence position, it is seamless right between ring process and painting sealing compound process to enter
It connects, it is non-interference, improve work efficiency；
(4) carbocyclic ring is after material separating disc sequence shunting, by adjusting track and corresponding carbocyclic ring transfer passage pair accordingly
Lead in succession, and carbocyclic ring is changed into horizontality from vertical state when entering in carbocyclic ring transfer passage, and carbocyclic ring is defeated along carbocyclic ring
It send passage one by one in the orderly shoving hole for accurately falling into its discharge end and opening up, and corresponding pusher is coordinated to realize that box hat enters
Ring, high degree of automation；
It is acted in conclusion the present invention enters ring mechanism, dressing mechanism and sealing agent coater structure by numerical control unit Synchronization Control,
Make to carry out in order successively between each process, beneficial to realization automation, pipelining.
Description of the drawings
The present invention is described further below in conjunction with the accompanying drawings：
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is one of structure diagram of carbocyclic ring transfer passage in the present invention；
Fig. 3 is the second structural representation of carbocyclic ring transfer passage in the present invention；
Fig. 4 is the overall structure diagram of sealing agent coater structure in the present invention；
Fig. 5 is the structure diagram of nozzle in the present invention；
Fig. 6 is the structure diagram of carbocyclic ring material separating disc in the present invention；
Structure diagram when Fig. 7 is piston propulsion work in the present invention；
Fig. 8 is the enlarged diagram at C in Fig. 7；
Fig. 9 is one of structure diagram of coating hood in the present invention；
Figure 10 is the second structural representation of coating hood in the present invention；
Figure 11 is the enlarged diagram at B in Figure 10.
Specific embodiment
The technical solution in the embodiment of the present invention is clearly and completely illustrated below in conjunction with the accompanying drawings.
Embodiment one
As shown in Figure 1 to Figure 3, a kind of alkaline battery of present invention offer enters ring, applies sealing compound integrated apparatus, including rack
1st, the turntable 2 that is vertically arranged in rack 1, feeding-passage 3 enter ring mechanism 4, sealing agent coater structure 5 and tapping channel 6, described
Feeding-passage 3 and tapping channel 6 are correspondingly arranged respectively along the feedstock direction and discharging direction of turntable 2, in the circumferential edge of turntable 2
Several are uniformly provided with for positioning the card slot 21 of box hat, sealing agent coater structure 5 is arranged on behind ring mechanism 4, it is described enter
Ring mechanism 4 includes carbocyclic ring conveying mechanism 41 and pusher 42, carbocyclic ring conveying mechanism 41 include carbocyclic ring material separating disc 411 and three according to
It is secondary with the turntable 2 on the carbocyclic ring transfer passage 412 that is correspondingly arranged of card slot 21, carbocyclic ring transfer passage 412 with carbocyclic ring sub-material
Disk 411 communicates, and the discharge end of carbocyclic ring transfer passage 412 axially offers the shoving hole 4121 communicated with inside it along box hat,
The side of the shoving hole 4121 corresponds to and is equipped with pusher 42.
As shown in Figure 4 and Figure 5, the sealing agent coater structure 5 includes fixed seat 51, at least one nozzle 52, dipper crowding gear
53 and sealing compound conveying mechanism 54, nozzle 52 be respectively positioned on the edge of corresponding 21 position of card slot, which passes through obstruction-removing prescription pipe
55 are connected with sealing compound conveying mechanism 54, and nozzle 52 includes the spray that outer diameter is adapted with battery steel shell internal diameter size to be coated
It applies cover 521 and is placed in the agent cylinder 522 of 521 intracavitary of coating hood, the inside of agent cylinder 522 offers to contain sealing compound along its axial direction
Through hole 5221, closed slide is equipped with piston 56 in through hole 5221, and piston 56 is fixed on by connecting rod 561 in coating hood 521
On wall；The dipper crowding gear 53 includes the first cylinder 531, which is fixedly installed in fixation by cylinder mounting base
51 top of seat, is fixedly connected, the piston rod of the first cylinder 531 passes through by the first installing plate 532 with the rear end portion of agent cylinder 522
Second installing plate 533 is symmetrically fixed on piston 56 on coating hood 521, the outboard end 561 of piston 56 and the inner wall of coating hood 521
Between form the air cavity volume 57 that is communicated with outside atmosphere, form a capacity between inner end 562 and the inner wall of agent cylinder 522
Adjustable storage chamber 58；The front end of described dose of cylinder 522 is equipped with limiting plate 59, between limiting plate 59 and the front end of agent cylinder 522
Form an accommodating cavity 60 communicated with the storage chamber 58；On the side wall of the coating hood 521 several are evenly equipped with along its circumferential direction
The spraying mouth 5211 that can be communicated when 58 pressure of storage chamber changes with accommodating cavity 60.Turntable 2 of the present invention, sealing agent coater
Structure 5 and enter ring mechanism 4 and controlled by control unit.
The sealing agent coater structure 5 and carbocyclic ring transfer passage 412 are arranged between feeding-passage 3 and tapping channel 6, are entered
The box hat of cyclization lattice is driven by turntable 2 and revolved round the sun around its axis, is sent to and 5 correspondence position of sealing agent coater structure automatic order
It carries out applying sealing compound process so that box hat enters slitless connection between ring process and painting sealing compound process, non-interference, reduction two
Non-operation stand-by period between a process improves work efficiency.
The pusher 42 includes the cylinder mounting base 421 being fixed in rack 1, in cylinder mounting base 421
Horizontal pusher cylinder 422 and be fixed on horizontal pusher cylinder 422 piston rod end guide block 423.Wherein, guide block 423
Shape for cylinder, appearance and size be adapted with the shoving hole 4121 and highly and the shoving hole 4121 height phase
Deng so that guide block 423 is located in the same horizontal plane with carbocyclic ring to be pushed into shoving hole 4121, it is ensured that carbocyclic ring can be smoothly pushed into
In box hat, broken ring is avoided to happen, improve product qualification rate.
Wherein, three pushers 42 by programming by control unit control can synchronization action, corresponding carbocyclic ring is conveyed
Carbocyclic ring in passage 412 is pushed into simultaneously in corresponding box hat, is realized that box hat revolves round the sun around 2 axis of turntable and is being passed through the 3rd pusher
After structure 42 is pushed into carbocyclic ring to its inside, inside just there are three carbocyclic ring, improve work efficiency.
In the present embodiment, as shown in fig. 6, the carbocyclic ring material separating disc 411 includes adjustment track 4111, carbocyclic ring material separating disc 411
Three partition plates 4112 are internally provided with, helically wire is distributed to form three mutually independent screening tracks three partition plates 4112
4113, feed inlet of each feed end for screening track 4113 with carbocyclic ring material separating disc 411 communicates, and discharge end is connected respectively
Track 4111 is adjusted, the outlet of adjustment track 4111 is docked with corresponding carbocyclic ring transfer passage 412.Carbocyclic ring passes through carbocyclic ring sub-material
After the sequence shunting of disk 411, it is docked and connected by adjusting track 4111 accordingly with corresponding carbocyclic ring transfer passage 412, wherein, it adjusts
Whole track 4111 is twisted shape, and carbocyclic ring is entered when adjusting track 4111 by screening track 4113 for vertical state, adjusted track
4111 carry out after state adjustment into being horizontality in carbocyclic ring delivery track, moreover, the inside of carbocyclic ring transfer passage 412 is along carbon
The ring direction of motion offers the straight slot being adapted with its appearance and size, the straight slot and adjustment 4111 fit inside of track, straight slot
One end extend to the one side of the shoving hole 4121, and the bottom of the straight slot is located above the bottom of shoving hole 4121.This is logical
The height and width of slot make single carbocyclic ring horizontal rolling by since the inclination of carbocyclic ring transfer passage 412 is installed on rack 1 just
On so that carbocyclic ring can automatically one by one into shoving hole 4121, state and the box hat of the carbocyclic ring in straight slot are located on turntable 2
The state of card slot 21 be consistent, and the axis of card slot 21 and the opening direction of shoving hole 4121 with turntable 2 in the present invention
Line is parallel, it is ensured that carbocyclic ring is maintained at same level height with ring box hat to be entered, and positioning accuracy is improved, beneficial to horizontal pusher cylinder
422 the carbocyclic ring in shoving hole 4121 is quickly and accurately pushed into corresponding box hat complete into gyration make.Enter the steel after cyclization lattice
When shell is sent to 52 correspondence position of nozzle, nozzle 52 starts to act, and the rim surface of the box hat is coated.
As shown in fig. 7, described dose of cylinder 522 is fixedly connected by strut 591 with limiting plate 59, wherein, the appearance of accommodating cavity 60
Product remains constant, is quantitative, and storage chamber 58 and accommodating cavity 60 form a confined space, internal pressure change only with storage
Volume variation in chamber 58 is related so that piston 56 often promotes the volume variable quantity and accommodating cavity 60 once caused in storage chamber 58
Interior sealing compound volume variable quantity is equal.
The internal diameter of coating hood 521 is D, and the width of accommodating cavity 60 is L, and 5221 internal diameter of through hole inside agent cylinder 522 is d, work
Plug 56 often promotes stroke once then to meet for l：L/l=d2/D2, and the volume variable quantity in storage chamber 58 needs for a box hat
The dosage of sealing compound is applied, is quantitatively sprayed beneficial to realizing.
One end of the obstruction-removing prescription pipe 55 is arranged in agent cylinder 522, and its flow mouth 551 be arranged on the one side of storage chamber 58 with
The storage chamber 58 communicates, and the other end of obstruction-removing prescription pipe 55 sequentially passes through the rear end portion of agent cylinder 522, air cavity volume 57 and coating hood 521
Side wall be connected with sealing compound conveying mechanism 54.
Sealing compound conveying mechanism 54 in the present invention includes the closed tank body 541 for being loaded with sealing compound, 541 top of tank body
Equipped with for by its air inlet pipe 542 with compressed air communication, obstruction-removing prescription pipe 55 to be stretched into inside tank body 541, utilizes compressed air pressure
Power variation passes through obstruction-removing prescription pipe 55 by sealing compound automatic transport to nozzle 52, which is combined with nozzle 52,
Realize sealing compound automatic transport when the flow mouth 551 of obstruction-removing prescription pipe 55 is opened, sealing compound stops defeated when the propulsion of piston 56 is turned off
It send, realizes automatic, quantitative control.Wherein, under sealing compound conveying mechanism 54 and 53 mating reaction of dipper crowding gear, to nozzle 52 1
Secondary sealing compound quantity for spray realizes that two-stage is automatic, quantitatively controls.
The sidewall width of the piston 56 is more than the opening size of flow mouth 551, and piston 56 is along 5221 closed slip of through hole
Realize opening or closing for the flow mouth 551.During work, the first cylinder 531 promotes the opposite agent cylinder 522 of coating hood 521 along battery
While mobile inside box hat, when the inner wall of synchronous drive piston 56 along agent cylinder 522 slides into setting stroke, piston 56 often promotes
Once just the flow mouth 551 is blocked completely, ensures that the sealing compound capacity inside agent cylinder 522 keeps definite value, realizes sealing
Agent quantitatively sprays.
In the present embodiment, as shown in figure 8, the spraying mouth 5211 is pyramidal structure, it is located at the outside wall portions of coating hood 521
The internal diameter size divided is more than the internal diameter size of the inner wall section positioned at coating hood 521, and spraying mouth 5211 can be with respect to agent cylinder 522
The closed slip of outer wall, when coating hood 521 is moved relative to agent cylinder 522, set on coating hood 521 several spraying mouths 5211
Synchronizing moving, in the moment that it is connected with accommodating cavity 60, under being acted on due to pressure, internal sealing compound is through spraying 5211 wink of mouth
Between speedup, along its opening direction divergence expression spray, expand spray area.
In the present embodiment, as shown in Figures 9 to 11, the side wall of the coating hood 521 is uniformly provided with several and the spray
5211 one-to-one cache slot 5212 of mouth is applied, spraying mouth 5211 is arranged in corresponding cache slot 5212, cache slot 5212
The depth of two sides is there are difference in height, and wherein a side and the lateral wall of coating hood 521 smoothly transits, wherein, cache slot
5212 size matches with battery steel shell sealing compound width to be coated, and cache slot 5212 gives the sealing compound flowed out through spraying mouth 5211
With guide functions so that sealing compound flows in 5212 region of cache slot, is on the one hand ejected through each spraying 5211 moment of mouth
Sealing compound a local complexity face is formed in the corresponding cache slot 5212 so that sealing compound directly connects with battery steel shell surface
It touches, realization directly once sprays, and spraying is evenly and efficient；Another aspect cache slot 5212 can effectively avoid sealing compound along spray
The lateral wall for applying cover 521 flows everywhere, improves coating quality, and improves the utilization rate of sealing compound to the full extent, avoids drop glue
It happens.
In addition, cache slot 5212 is adjacent to box hat surface and contacts the space to form relative closure, utilizes cache slot
Pressure difference existing for 5212 inside so that sealing compound on its interior is close to quickly flow in box hat surface facet product, further
Improve sealing compound spraying uniformity.
In the present embodiment, heating member 7 is equipped with around the obstruction-removing prescription pipe 55 being arranged in agent cylinder 522, to sealing compound
Pipe heating is carried out, and it is kept the temperature using agent cylinder 522.
In the present embodiment, detection device 8 is additionally provided with above the feed end of the carbocyclic ring transfer passage 412, detection dress
8 are put to be electrically connected with control unit.Wherein, detection device 8 can be close to switch or infrared sensor, have for detecting at feed inlet
Without carbocyclic ring, avoid generating missing link in box hat or lack happening for ring, rate of reducing the number of rejects and seconds.During work, detection device 8 emits signal
To control unit, control unit and then the action into ring mechanism 4 and sealing agent coater structure 5 is controlled, and give action accordingly and refer to
Order makes its normal work or emergent stopping work, avoids missing link or few ring situation.In addition, enter ring mechanism 4 in the present invention with applying
Sealing compound mechanism 5 controls synchronization action by control unit, and enters ring mechanism 44 with sealing agent coater structure 5 with turning in dressing mechanism
Disk 2 alternates action.
Workflow is as follows：
Box hat is sent to by transfer passage on turntable 2 in corresponding card slot 21 in an orderly manner one by one, and carbocyclic ring passes through material separating disc
It is sent in an orderly manner one by one through carbocyclic ring transfer passage 412 again accordingly after sequence shunting through adjusting the adjustment of track 4111 feed status
In shoving hole 4121,42 pairs of pusher is synchronously pushed into corresponding with the carbocyclic ring in the shoving hole 4121 that it is correspondingly arranged respectively
In box hat, during this enters ring, pusher 42 often acts once, turntable 2 then accordingly rotate a station, will with it is previous
42 corresponding box hat of pusher is moved to next 42 corresponding position of pusher, when pusher 42 acts again,
Then more carbocyclic rings in the box hat, are cycled successively, box hat after carbocyclic ring is pushed into its inside by the 3rd pusher 42,
Just there are three carbocyclic ring, which, which enters ring process, terminates for inside.
At the same time, turntable 2 can will enter the box hat after cyclization lattice and be sent in order and 5 corresponding position of sealing agent coater structure automatically
It puts and carries out painting sealing compound process, during the painting sealing compound, the first cylinder 531 driving coating hood 521 moves together relative to agent cylinder 522
Step is pushed ahead with piston 56 along the inner wall of agent cylinder 522, the front end of coating hood 521 is made with positioning and guiding during being somebody's turn to do
With so that the outer wall of coating hood 521 is slided along battery steel shell inner wall is opposite, and the position of spraying mouth 5211 is moved with coating hood 521
It synchronously changes and is communicated with inside accommodating cavity 60, at this point, the volume of storage chamber 58 is relatively reduced, and the pressure in accommodating cavity 60
Synchronous increase so that the sealing compound inside accommodating cavity 60 sprays simultaneously through multiple spraying 5211 moments of mouth, completes to battery steel shell
Surface carries out uniform, continuous spray；When pressure is constant in accommodating cavity 60, sealing compound can not then be sprayed from spraying mouth 5211,
After spraying, coating hood 521 resets, and spraying 5211 synchronizing moving of mouth is sealed by 522 side wall of agent cylinder is closed, at this time obstruction-removing prescription pipe 55
Flow mouth 551 open, the conveying sealing compound in the trend storage chamber 58 is until it is internal full of stopping.Whole work process enters
Slitless connection between ring process and painting sealing compound process, it is non-interference, and the box hat after applying sealing compound process is automatically through discharging
Passage 6 is sent to subsequent processing.
The above only invents preferable specific embodiment, but protection scope of the present invention is not limited thereto, and appoints
What those familiar with the art in the technical scope disclosed by the present invention, the change or replacement that can be readily occurred in, all
It is covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with the protection domain of claims
Subject to.
Claims (8)
1. a kind of alkaline battery enters ring, applies sealing compound integrated apparatus, including rack (1), the turntable being installed in rack (1)
(2), feeding-passage (3), enter ring mechanism (4), sealing agent coater structure (5) and tapping channel (6), the feeding-passage (3) and go out
Material passage (6) is correspondingly arranged respectively along the feedstock direction and discharging direction of turntable (2), is uniformly set in the circumferential edge of turntable (2)
There are several for positioning the card slot (21) of box hat, sealing agent coater structure (5) is arranged on behind ring mechanism (4), feature
It is：It is described enter ring mechanism (4) include carbocyclic ring conveying mechanism (41) and pusher (42), carbocyclic ring conveying mechanism (41) include carbon
Ring material separating disc (411) and three carbocyclic ring transfer passages (412) being correspondingly arranged successively with the card slot (21) on the turntable (2),
Carbocyclic ring transfer passage (412) is communicated with carbocyclic ring material separating disc (411), and the discharge end of carbocyclic ring transfer passage (412) is axial along box hat
The shoving hole (4121) communicated with inside it is offered, the side of the shoving hole (4121), which corresponds to, is equipped with pusher
(42)；
It is defeated that the sealing agent coater structure (5) includes fixed seat (51), at least one nozzle (52), dipper crowding gear (53) and sealing compound
Mechanism (54) is sent, nozzle (52) is respectively positioned on the edge of corresponding card slot (21) position, which passes through obstruction-removing prescription pipe (55)
It is connected with sealing compound conveying mechanism (54), nozzle (52) includes what outer diameter was adapted with battery steel shell internal diameter size to be coated
Coating hood (521) and the agent cylinder (522) for being placed in coating hood (521) intracavitary, the inside of agent cylinder (522) is offered along its axial direction to be used for
The through hole (5221) of sealing compound is contained, closed slide is equipped with piston (56) in through hole (5221), and piston (56) passes through connecting rod (561)
It is fixed on the inner wall of coating hood (521)；The dipper crowding gear (53) includes the first cylinder (531), and first cylinder (531) is logical
It crosses the first installing plate (532) to be fixedly connected with agent cylinder (522), the piston rod of the first cylinder (531) passes through the second installing plate (533)
Be symmetrically fixed on piston (56) on coating hood (521), the outboard end (561) of piston (56) and the inner wall of coating hood (521) it
Between form air cavity volume (57), form the adjustable storage chamber of a capacity between the inner wall of inner end (562) and agent cylinder (522)
(58)；The front end (5222) of described dose of cylinder (522) is equipped with limiting plate (59), the front end of limiting plate (59) and agent cylinder (522)
(5222) accommodating cavity (60) communicated with storage chamber (58) is formed between；Along its circumferential direction on the side wall of the coating hood (521)
It is evenly equipped with several spraying mouths (5211) that can be communicated when storage chamber (58) pressure changes with accommodating cavity (60)；
Described dose of cylinder (522) is fixedly connected by strut (591) with limiting plate (59), and piston (56) is often promoted once so that storage
Volume variable quantity in chamber (58) is equal with the interior sealing compound volume variable quantity of accommodating cavity (60), wherein, the volume of accommodating cavity (60)
It remains constant, is quantitative；
One end of the obstruction-removing prescription pipe (55) is arranged in agent cylinder (522), and its flow mouth (551) is arranged on the one of storage chamber (58)
Side is communicated with the storage chamber (58), and the other end of obstruction-removing prescription pipe (55) sequentially passes through the rear end portion (5221) of agent cylinder (522), air appearance
The side wall of chamber (57) and coating hood (521) is connected with sealing compound conveying mechanism (54).
2. a kind of alkaline battery according to claim 1 enters ring, applies sealing compound integrated apparatus, which is characterized in that described
The opening direction of card slot (21) and shoving hole (4121) is parallel with the axis of turntable (2).
3. a kind of alkaline battery according to claim 1 enters ring, applies sealing compound integrated apparatus, which is characterized in that described
Pusher (42) includes being fixed on the cylinder mounting base (421) in rack (1), the horizontal stroke in cylinder mounting base (421)
To pusher cylinder (422) and the guide block (423) for the piston rod end for being fixed on horizontal pusher cylinder (422), the guide block (423)
Appearance and size is adapted with the shoving hole (4121) and its height is equal with the height of the shoving hole (4121).
4. a kind of alkaline battery according to claim 1 enters ring, applies sealing compound integrated apparatus, which is characterized in that described
The straight slot (4122) being adapted with its appearance and size is offered along the carbocyclic ring direction of motion inside carbocyclic ring transfer passage (412), this is logical
One end of slot (4122) is communicated with carbocyclic ring material separating disc (411), and the other end extends to the one side of the shoving hole (4121), straight slot
(4122) bottom is located above the bottom of shoving hole (4121).
5. a kind of alkaline battery according to claim 4 enters ring, applies sealing compound integrated apparatus, which is characterized in that described
Carbocyclic ring material separating disc (411) includes adjustment track (4111), and carbocyclic ring material separating disc (411) is internally provided with three partition plates (4112), this three
A partition plate (4112) helically wire be distributed to be formed three it is mutually independent screening tracks (4113), screening track (4113) into
Expect that feed inlet of the end with carbocyclic ring material separating disc (411) communicates, discharge end is connected respectively adjustment track (4111), adjusts track
(4111) docked with corresponding carbocyclic ring transfer passage (412) outlet.
6. a kind of alkaline battery according to claim 5 enters ring, applies sealing compound integrated apparatus, which is characterized in that described
It is twisted shape to adjust track (4111), and carbocyclic ring is vertical state in its entrance, and exit is horizontality.
7. a kind of alkaline battery according to claim 1 enters ring, applies sealing compound integrated apparatus, which is characterized in that described
The side wall of coating hood (521) is uniformly provided with several and the one-to-one cache slot (5212) of the spraying mouth (5211), spraying
Mouth (5211) is arranged in corresponding cache slot (5212).
8. a kind of alkaline battery according to claim 7 enters ring, applies sealing compound integrated apparatus, which is characterized in that described
The depth of the two sides of cache slot (5212) is there are difference in height, and wherein a side and the smooth mistake of lateral wall of coating hood (521)
It crosses.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610259522.2A CN105870472B (en) | 2016-04-22 | 2016-04-22 | A kind of alkaline battery enters ring, applies sealing compound integrated apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610259522.2A CN105870472B (en) | 2016-04-22 | 2016-04-22 | A kind of alkaline battery enters ring, applies sealing compound integrated apparatus |
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| CN105870472A CN105870472A (en) | 2016-08-17 |
| CN105870472B true CN105870472B (en) | 2018-05-22 |
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| CN201610259522.2A Active CN105870472B (en) | 2016-04-22 | 2016-04-22 | A kind of alkaline battery enters ring, applies sealing compound integrated apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111570198B (en) * | 2020-05-23 | 2021-05-07 | 龙南县方成科技有限公司 | Data line USB cover skin adhesive deposite device |
| CN113145367A (en) * | 2020-09-01 | 2021-07-23 | 东莞市威士曼新能源科技有限公司 | Full-automatic alkaline battery steel shell internal coating machine and coating method thereof |
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| CN2456324Y (en) * | 2000-12-30 | 2001-10-24 | 丹东金丸集团有限公司 | Apparatus for fitting rings on alkali manganese batteries |
| CN101192677A (en) * | 2007-11-23 | 2008-06-04 | 潮州正龙电池工业有限公司 | Process for inversely inserting battery powder ring into steel shell and ring inserting device thereof |
| CN201579182U (en) * | 2009-12-31 | 2010-09-15 | 中银（宁波）电池有限公司 | Sealing coating system for alkaline-manganese battery |
| CN103041949A (en) * | 2012-12-21 | 2013-04-17 | 中银（宁波）电池有限公司 | Battery sealing agent coating device |
| CN205810962U (en) * | 2016-04-22 | 2016-12-14 | 浙江昀邦电池有限公司 | A kind of alkaline battery enters ring, is coated with sealing compound integrated apparatus |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5938080B2 (en) * | 1978-09-07 | 1984-09-13 | 株式会社畑鉄工所 | Pressurizing device for solid powder ring housed in a cylinder with a bottom |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2456324Y (en) * | 2000-12-30 | 2001-10-24 | 丹东金丸集团有限公司 | Apparatus for fitting rings on alkali manganese batteries |
| CN101192677A (en) * | 2007-11-23 | 2008-06-04 | 潮州正龙电池工业有限公司 | Process for inversely inserting battery powder ring into steel shell and ring inserting device thereof |
| CN201579182U (en) * | 2009-12-31 | 2010-09-15 | 中银（宁波）电池有限公司 | Sealing coating system for alkaline-manganese battery |
| CN103041949A (en) * | 2012-12-21 | 2013-04-17 | 中银（宁波）电池有限公司 | Battery sealing agent coating device |
| CN205810962U (en) * | 2016-04-22 | 2016-12-14 | 浙江昀邦电池有限公司 | A kind of alkaline battery enters ring, is coated with sealing compound integrated apparatus |
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| CN105870472A (en) | 2016-08-17 |
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Inventor after: Ding Cheng Inventor before: Ding Chen |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An integrated device for ring entry and sealing agent coating of alkaline battery Effective date of registration: 20210923 Granted publication date: 20180522 Pledgee: Changxin Zhejiang rural commercial bank Limited by Share Ltd. Pledgor: ZHEJIANG YUNBANG BATTERY Co.,Ltd. Registration number: Y2021980009712 |
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