CN113145367A - Full-automatic alkaline battery steel shell internal coating machine and coating method thereof - Google Patents
Full-automatic alkaline battery steel shell internal coating machine and coating method thereof Download PDFInfo
- Publication number
- CN113145367A CN113145367A CN202110376830.4A CN202110376830A CN113145367A CN 113145367 A CN113145367 A CN 113145367A CN 202110376830 A CN202110376830 A CN 202110376830A CN 113145367 A CN113145367 A CN 113145367A
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- Prior art keywords
- spraying
- feeding
- box
- steel shell
- automatic
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 59
- 239000010959 steel Substances 0.000 title claims abstract description 59
- 238000000576 coating method Methods 0.000 title claims abstract description 23
- 239000011248 coating agent Substances 0.000 title claims abstract description 21
- 238000005507 spraying Methods 0.000 claims abstract description 113
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 20
- 239000010439 graphite Substances 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 16
- 238000009413 insulation Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 7
- 238000010992 reflux Methods 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 claims 2
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 239000002904 solvent Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/085—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
- B05B12/087—Flow or presssure regulators, i.e. non-electric unitary devices comprising a sensing element, e.g. a piston or a membrane, and a controlling element, e.g. a valve
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
-
- B08B1/10—
Abstract
The invention relates to a full-automatic alkaline battery steel shell internal coating machine and a spraying method thereof, wherein the full-automatic alkaline battery steel shell internal coating machine comprises a rack, and an arranging and feeding mechanism, a spraying mechanism and a control box which are arranged on the rack, wherein a feeding mechanism is arranged on one side of the rack, the feeding end of the arranging and feeding mechanism corresponds to the discharge hole of the feeding mechanism, the spraying mechanism is arranged on the discharge end of the arranging and feeding mechanism, and the arranging and feeding mechanism, the spraying mechanism and the feeding mechanism are all connected into the control box. The invention has the advantages that: the spraying device is suitable for spraying the water-based graphite, can not cause environmental pollution, and has the advantages of high automation degree, high efficiency, high spraying precision, high processing speed, low cost and low energy consumption.
Description
Technical Field
The invention relates to a full-automatic alkaline battery steel shell internal coating machine and a spraying method thereof, relating to the field of battery steel shell spraying equipment.
Background
With the rapid development of science and technology, the productivity is greatly improved, and a plurality of devices realize automatic production. At present, battery steel shell graphite spraying equipment in the market does not have a unified technical standard, completely belongs to nonstandard equipment, and each manufacturer develops by oneself according to own demand, but eight flowers, mostly refer to the technology 20 years ago of the Haiba spray line, also have imported professional graphite spraying machine, but these equipment belong to monopoly technology, and the price is far beyond the actual value, and current spraying equipment has following shortcoming promptly:
1. the imported Haiba line adopts a vibration disc to arrange the steel shells, so that the speed is slow, the noise is large, the fastest speed can only reach 600 pieces/min, and the stability is poor;
2. domestic spray lines in the market are generally equipment imitating a sea tyrant, are also suitable for arranging vibration discs, and have the speed of not more than 400 pieces/min;
3. the arrangement of the vibration discs has the defect that deformed products cannot be sorted out, so that the vibration discs are frequently jammed or stopped;
4. the existing spraying equipment is only suitable for solvent type graphite spraying and can cause serious environmental protection problems, butanone is a solvent which is forbidden to be used by the country but is just the best solvent type diluent of graphite, most manufacturers can only select suitable alcohol as the solvent, but the spraying effect is poor.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the full-automatic alkaline battery steel shell internal coating machine and the spraying method thereof, which adopt a water-based graphite spraying mode, have good spraying effect, prevent environmental pollution, and have high processing speed, low energy consumption and high efficiency. The invention provides a full-automatic alkaline battery steel shell internal coating machine and a spraying method thereof, and the technical scheme of the invention is as follows:
the utility model provides a machine in full-automatic alkaline cell box-hat, includes the frame and rack-mounted range feeding mechanism, spraying mechanism and control box feeding mechanism is installed to one side of frame, feeding mechanism sets up the one side in the frame, it is corresponding with feeding mechanism's discharge gate to arrange feeding mechanism's feed end, spraying mechanism sets up the discharge end of arranging feeding mechanism, range feeding mechanism, spraying mechanism and feeding mechanism all insert the control box.
The feeding mechanism comprises a feeding hopper and a conveying mechanism, the feeding hopper is mounted on the feeding support, a feed opening is formed in the bottom of the feeding hopper, the conveying mechanism is arranged along the vertical direction, a feed opening in the bottom of the conveying mechanism is communicated with the feed opening in the bottom of the feeding hopper, and the conveying mechanism is used for lifting a steel shell in the feeding hopper upwards to the arrangement feeding mechanism.
The arrangement feeding mechanism comprises a rotating shaft fixing seat, a rotating shaft, a backflow groove and a driving mechanism, an upper supporting frame and a lower supporting frame are arranged on the rack, the rotating shaft fixing seat is obliquely arranged between the upper supporting frame and the lower supporting frame, the upper part of the rotating shaft fixing seat is provided with the backflow groove corresponding to a discharge hole of the feeding mechanism, two rotating shafts driven by the driving mechanism are arranged inside the rotating shaft fixing seat, and the two rotating shafts are arranged along the length direction of the rotating shaft fixing seat and are parallel to each other; a flow channel for arranging the steel shell is formed between the two rotating shafts and is communicated with the reflux groove; a lower chute communicated with the feeding hopper is arranged on one side of the reflux groove; the runner is communicated with the spraying mechanism through a lower shell groove.
The driving mechanism is arranged on one side of the rotating shaft fixing seat through the fixing plate and comprises a driving motor, a driving wheel and a transmission belt, the driving motor is arranged on the fixing plate, a driving wheel is arranged on a motor shaft of the driving motor, the driving wheel is arranged at one end of the rotating shaft, and the driving wheel is in transmission connection with the driving wheel through the transmission belt.
The spraying mechanism comprises a spraying tool, a base, a gear box, a spraying disc and a cam cutter, wherein the gear box is arranged on the rack, the spraying disc is used for placing a steel shell and is in transmission connection with the gear box, and the discharge end of the lower shell groove corresponds to the spraying disc; a base is arranged on the machine frame on one side of the spraying disc, and a spraying tool is arranged on the base; the cam cutter is arranged above the spraying disc and used for cutting redundant paint on the steel shell sprayed on the spraying disc.
The spraying tool comprises a spray gun and a plunger type graphite pump, the plunger type graphite pump is used for spraying water-based graphite, the spray gun is communicated with the plunger type graphite pump, and the gun head of the spray gun is aligned to the spraying disc; the spraying gun further comprises a pressure sensor connected with the control box, and the pressure sensor is installed at the position of the head of the spraying gun and used for monitoring the spraying pressure in real time.
The device also comprises a sound insulation box, wherein the sound insulation box is sleeved on the periphery of the rack, the arrangement feeding mechanism, the spraying mechanism and the control box and is used for dust prevention and sound insulation; and a sound insulation box material outlet is arranged at one side of the sound insulation box.
A spraying method for implementing a full-automatic alkaline battery steel shell internal coating machine comprises the following steps:
s1, loading;
s2, arranging and feeding;
s3, spraying;
and S4, discharging.
The step S2 specifically includes: after the box hat fell down from feed mechanism, on two pivots were fallen through the product backward flow groove, driving motor passed through the drive wheel, the transmission operation of action wheel and drive belt, drove two pivots and rotate to arrange the box hat, can not arrange in time when unnecessary box hat, the box hat can flow back to the feeding funnel via the glide slope, and the box hat that arranges glides in proper order on the pivot under the effect of gravity, and falls into in the spraying mechanism through the lower casing groove.
The step S3 specifically includes: the steel casing falls into the spraying dish through the inferior valve groove in, the gear box is started by the control of control box, drives the spraying dish and rotates, and the spraying utensil carries out the spraying to the steel casing of placing in the spraying dish, and simultaneously, the unnecessary coating cutting of the battery steel casing that the cam cutterbar was accomplished the spraying is clean, accomplishes automatic spraying.
The invention has the advantages that: the spraying device is suitable for spraying the water-based graphite, can not cause environmental pollution, and has the advantages of high automation degree, high efficiency, high spraying precision, high processing speed, low cost and low energy consumption.
Drawings
Fig. 1 is a schematic view of the main structure of the present invention.
Fig. 2 is a schematic view of the soundproof case of fig. 1 removed.
Fig. 3 is a schematic structural view of the arrangement feeding mechanism in fig. 1.
Fig. 4 is a schematic structural view of the spray mechanism of fig. 1.
Reference numerals: 1. a frame; 2. a feeding mechanism; 21. feeding a hopper; 22. a conveying mechanism; 3. arranging a feeding mechanism; 31. a rotating shaft fixing seat; 32. a rotating shaft; 33. a product reflux tank; 331. a lower slideway; 34. a drive mechanism; 341. a drive motor; 342. a driving wheel; 343. a driving wheel; 344. a transmission belt; 4. a spraying mechanism; 41. a spraying device; 42. a base; 43. a gear case; 44. a spray plate; 45. a cam cutter; 46. a lower shell groove; 5. a sound insulation box; 6. and a control box.
Detailed Description
The invention will be further described with reference to specific embodiments, and the advantages and features of the invention will become apparent as the description proceeds. These examples are illustrative only and do not limit the scope of the present invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications may be made without departing from the spirit and scope of the invention.
Referring to fig. 1 to 4, the invention relates to a full-automatic alkaline battery steel shell internal coating machine, which comprises a rack 1, and an arrangement feeding mechanism 3, a spraying mechanism 4 and a control box 6 which are arranged on the rack 1, wherein a feeding mechanism 2 is arranged on one side of the rack 1, the feeding end of the arrangement feeding mechanism 3 corresponds to the discharge hole of the feeding mechanism 2, the spraying mechanism 4 is arranged on the discharge end of the arrangement feeding mechanism 3, and the arrangement feeding mechanism 3, the spraying mechanism 4 and the feeding mechanism 2 are all connected to the control box 6.
Feed mechanism 2 includes feeding funnel 21 and conveying mechanism 22, feeding funnel 21 install on the material loading support, be provided with the feed opening in the bottom of this feeding funnel 21, conveying mechanism 22 sets up along vertical direction, and the feed opening of this conveying mechanism 22 bottom is linked together with the feed opening of feeding funnel 21 bottom, conveying mechanism 22 be used for upwards promoting the shell steel in feeding funnel 21 to arranging feeding mechanism 3. The conveying mechanism is in the prior art, a conveying belt is arranged on the conveying mechanism, a supporting sheet is arranged on the conveying belt, a steel shell is placed into the feeding hopper 21 and slides out from a discharging opening at the bottom of the feeding hopper, and the conveying mechanism 22 drives the steel shell to be lifted upwards.
The arrangement feeding mechanism 3 comprises a rotating shaft fixing seat 31, a rotating shaft 32, a backflow groove 33 and a driving mechanism 34, an upper supporting frame and a lower supporting frame are arranged on the rack 1, the rotating shaft fixing seat 31 is obliquely arranged between the upper supporting frame and the lower supporting frame, the backflow groove 33 corresponding to a discharge hole of the feeding mechanism 2 is arranged at the upper part of the rotating shaft fixing seat 31, two rotating shafts 32 driven by the driving mechanism 34 are arranged inside the rotating shaft fixing seat 31, and the two rotating shafts 32 are arranged along the length direction of the rotating shaft fixing seat 31 and are parallel to each other; a flow channel for arranging the steel shell is formed between the two rotating shafts 32 and is communicated with the reflux groove 33; a lower chute 331 communicating with the upper hopper 21 is provided on one side of the return tank 33; the flow passage is communicated with the spraying mechanism 4 through a lower shell groove 46.
The driving mechanism 34 is disposed on one side of the rotating shaft fixing seat 31 through a fixing plate, and includes a driving motor 341, a driving wheel 343 and a transmission belt 344, the driving motor 341 is mounted on the fixing plate, a driving wheel 342 is mounted on a motor shaft of the driving motor, the driving wheel 343 is mounted at one end of the rotating shaft 32, and the driving wheel 343 and the driving wheel 342 are in transmission connection through the transmission belt 344.
The spraying mechanism 4 comprises a sprayer 41, a base 42, a gear box 43, a spraying disc 44 and a cam cutter 45, wherein the gear box 43 is installed on the frame 1, the spraying disc 44 is used for placing a steel shell, the spraying disc 44 is in transmission connection with the gear box 43, and the discharge end of the lower shell groove 46 corresponds to the spraying disc 44; a base 42 is installed on the machine frame on one side of the spraying disc 44, a spraying tool 41 is installed on the base 42, and the cam cutter 45 is installed above the spraying disc 44 to cut the redundant paint on the steel shell sprayed on the spraying disc 44.
The sprayer 41 comprises a spray gun and a plunger type graphite pump, the plunger type graphite pump is used for spraying the water-based graphite, the spray gun is communicated with the plunger type graphite pump, and the head of the spray gun is aligned with the spraying disc 44.
The pressure sensor is arranged at the gun head of the spray gun and used for monitoring the spraying pressure in real time and preventing unqualified spraying caused by unstable pressure.
The dust-proof and sound-proof device also comprises a sound-proof box 5, wherein the sound-proof box 5 is sleeved on the peripheries of the rack 1, the arrangement feeding mechanism 3, the spraying mechanism 4 and the control box 6 and is used for dust prevention and sound insulation; and a sound insulation box material outlet is arranged at one side of the sound insulation box 5.
The invention also relates to a spraying method, which comprises the following steps:
s1, loading;
s2, arranging and feeding;
s3, spraying;
and S4, discharging.
The step S2 specifically includes: after the steel shells fall down from the feeding mechanism 2, the steel shells fall on the two rotating shafts 32 through the product backflow groove 33, the driving motor 341 drives the two rotating shafts 32 to rotate through the transmission operation of the transmission wheel 343, the driving wheel 342 and the transmission belt 344, so that the steel shells are arranged, when redundant steel shells cannot be arranged in time, the steel shells flow back to the feeding hopper 21 through the lower slide 331, and the arranged steel shells orderly slide up and down on the rotating shafts 32 under the action of gravity and fall into the spraying mechanism 4 through the lower shell groove 46.
The step S3 specifically includes: the steel shell falls into the spraying disc 44 through the lower shell groove 46, the gear box 43 is started under the control of the control box 6 to drive the spraying disc 44 to rotate, and the spraying tool sprays the steel shell placed in the spraying disc 44; meanwhile, the cam cutter 45 cuts the surplus paint of the sprayed steel shell completely, and automatic spraying is completed.
The working principle of the invention is as follows: only the battery steel shell is manually placed into the feeding hopper 21 by a worker, the battery steel shell can slide out from the discharging opening of the feeding hopper 21, and the conveying mechanism 22 lifts the battery steel shell to realize automatic feeding; the battery steel shells fall on the flow channel between the two rotating shafts 32 from the conveying mechanism 22 and slide downwards under the action of gravity, the two rotating shafts 32 rotate to adjust the positions of the battery steel shells, so that the battery steel shells are orderly arranged and slide downwards, and when redundant battery steel shells cannot be arranged in time, the redundant battery steel shells flow back to the feeding hopper 21 through the lower flow channel 331 communicated with the return groove 33, so that automatic blanking is realized; when the battery steel shell slides to the lower part of the runner, the battery steel shell falls to the spraying mechanism 4 through the lower shell groove; the spraying mechanism 4 is connected with and leads the battery steel shell through the lower shell groove 46 and is transferred into the spraying disc 44, the gear box 43 is started under the control of the control box 6 to drive the spraying disc 44 to rotate, the spraying tool sprays the battery steel shell placed in the spraying disc 44, and the cam cutter 45 cuts the redundant paint of the sprayed battery steel shell completely to finish automatic spraying.
The invention has high automation degree, high efficiency and stable product quality, and completely adopts the water-based graphite spraying, thereby greatly reducing the energy consumption.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The utility model provides a machine in full-automatic alkaline cell box-hat, its characterized in that, includes the frame and rack-mounted range feeding mechanism, spraying mechanism and control box feed mechanism is installed to one side of frame, feed mechanism sets up the one side in the frame, it is corresponding with feed mechanism's discharge gate to arrange feeding mechanism's feed end, spraying mechanism sets up the discharge end at range feeding mechanism, spraying mechanism and feed mechanism all insert the control box.
2. The automatic alkaline battery steel shell internal coating machine according to claim 1, wherein the feeding mechanism comprises a feeding hopper and a conveying mechanism, the feeding hopper is mounted on the feeding support, a discharging opening is formed in the bottom of the feeding hopper, the conveying mechanism is arranged in the vertical direction, a feeding opening in the bottom of the conveying mechanism is communicated with the discharging opening in the bottom of the feeding hopper, and the conveying mechanism is used for lifting the steel shell in the feeding hopper upwards to the arrangement feeding mechanism.
3. The automatic internal coating machine for the steel shell of the alkaline battery as claimed in claim 1 or 2, wherein the arrangement feeding mechanism comprises a rotating shaft fixing seat, a rotating shaft, a backflow groove and a driving mechanism, the frame is provided with an upper supporting frame and a lower supporting frame, the rotating shaft fixing seat is obliquely arranged between the upper supporting frame and the lower supporting frame, the upper part of the rotating shaft fixing seat is provided with the backflow groove corresponding to the discharge port of the feeding mechanism, the inside of the rotating shaft fixing seat is provided with two rotating shafts driven by the driving mechanism, and the two rotating shafts are arranged along the length direction of the rotating shaft fixing seat and are parallel to each other; a flow channel for arranging the steel shell is formed between the two rotating shafts and is communicated with the reflux groove; a lower chute communicated with the feeding hopper is arranged on one side of the reflux groove; the runner is communicated with the spraying mechanism through a lower shell groove.
4. The automatic alkaline battery inner casing coating machine according to claim 3, wherein the driving mechanism is disposed on one side of the shaft fixing seat through a fixing plate, the driving mechanism comprises a driving motor, a driving wheel and a transmission belt, the driving motor is mounted on the fixing plate, a driving wheel is mounted on a motor shaft of the driving motor, the driving wheel is mounted at one end of the shaft, and the driving wheel are in transmission connection through the transmission belt.
5. The automatic alkaline battery steel shell internal coating machine according to claim 4, wherein the coating mechanism comprises a spraying tool, a base, a gear box, a coating disc and a cam cutter, the gear box is installed on the machine frame, the coating disc is used for placing the steel shell and is in transmission connection with the gear box, and the discharge end of the lower shell groove corresponds to the coating disc; a base is arranged on the machine frame on one side of the spraying disc, and a spraying tool is arranged on the base; the cam cutter is arranged above the spraying disc and used for cutting redundant paint on the steel shell sprayed on the spraying disc.
6. The automatic alkaline battery steel shell internal coating machine according to claim 5, wherein the sprayer comprises a spray gun and a plunger type graphite pump, the plunger type graphite pump is used for spraying water-based graphite, the spray gun is communicated with the plunger type graphite pump, and the head of the spray gun is aligned with the spraying disc; the spraying gun further comprises a pressure sensor connected with the control box, and the pressure sensor is installed at the position of the head of the spraying gun and used for monitoring the spraying pressure in real time.
7. The automatic alkaline battery steel shell internal coating machine according to claim 5 or 6, further comprising a sound insulation box, wherein the sound insulation box is sleeved on the periphery of the rack and the arrangement feeding mechanism, the spraying mechanism and the control box and is used for dust prevention and sound insulation; and a sound insulation box material outlet is arranged at one side of the sound insulation box.
8. A spray coating method for implementing a fully automatic in-can coater for alkaline batteries according to any one of claims 1 to 7, characterized by comprising the following steps:
s1, loading;
s2, arranging and feeding;
s3, spraying;
and S4, discharging.
9. The method according to claim 8, wherein the step S2 specifically comprises: after the box hat fell down from feed mechanism, on two pivots were fallen through the product backward flow groove, driving motor passed through the drive wheel, the transmission operation of action wheel and drive belt, drove two pivots and rotate to arrange the box hat, can not arrange in time when unnecessary box hat, the box hat can flow back to the feeding funnel via the glide slope, and the box hat that arranges glides in proper order on the pivot under the effect of gravity, and falls into in the spraying mechanism through the lower casing groove.
10. The method according to claim 8, wherein the step S3 specifically comprises: the steel casing falls into the spraying dish through the inferior valve groove in, the gear box is started by the control of control box, drives the spraying dish and rotates, and the spraying utensil carries out the spraying to the steel casing of placing in the spraying dish, and simultaneously, the unnecessary coating cutting of the battery steel casing that the cam cutterbar was accomplished the spraying is clean, accomplishes automatic spraying.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021877340 | 2020-09-01 | ||
| CN202021877340X | 2020-09-01 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113145367A true CN113145367A (en) | 2021-07-23 |
Family
ID=76889036
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110376830.4A Pending CN113145367A (en) | 2020-09-01 | 2021-04-08 | Full-automatic alkaline battery steel shell internal coating machine and coating method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113145367A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2864998Y (en) * | 2005-07-12 | 2007-01-31 | 北京航天长峰股份有限公司弘华制药机械分公司 | Battery box-hat automatic turning collator |
| CN103084306A (en) * | 2013-01-28 | 2013-05-08 | 中银（宁波）电池有限公司 | Battery steel shell inner wall graphite spraying equipment |
| CN203155484U (en) * | 2013-01-28 | 2013-08-28 | 中银（宁波）电池有限公司 | Graphite spraying equipment of inner wall of steel battery shell |
| CN204107746U (en) * | 2014-09-29 | 2015-01-21 | 嘉兴耐源电器有限公司 | A kind of battery steel shell flush coater |
| CN105870472A (en) * | 2016-04-22 | 2016-08-17 | 浙江昀邦电池有限公司 | Integrated device for alkali battery with functions of enabling carbon rings to enter steel shell and coating sealing agent |
| CN105870473A (en) * | 2016-04-22 | 2016-08-17 | 浙江昀邦电池有限公司 | Equipment with functions of concurrently enabling carbon rings to enter steel shell and coating sealing agent quantitatively |
| CN106670041A (en) * | 2016-12-30 | 2017-05-17 | 中山市川上智能设备有限公司 | Full-automatic coating machine and coating method thereof |
-
2021
- 2021-04-08 CN CN202110376830.4A patent/CN113145367A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2864998Y (en) * | 2005-07-12 | 2007-01-31 | 北京航天长峰股份有限公司弘华制药机械分公司 | Battery box-hat automatic turning collator |
| CN103084306A (en) * | 2013-01-28 | 2013-05-08 | 中银（宁波）电池有限公司 | Battery steel shell inner wall graphite spraying equipment |
| CN203155484U (en) * | 2013-01-28 | 2013-08-28 | 中银（宁波）电池有限公司 | Graphite spraying equipment of inner wall of steel battery shell |
| CN204107746U (en) * | 2014-09-29 | 2015-01-21 | 嘉兴耐源电器有限公司 | A kind of battery steel shell flush coater |
| CN105870472A (en) * | 2016-04-22 | 2016-08-17 | 浙江昀邦电池有限公司 | Integrated device for alkali battery with functions of enabling carbon rings to enter steel shell and coating sealing agent |
| CN105870473A (en) * | 2016-04-22 | 2016-08-17 | 浙江昀邦电池有限公司 | Equipment with functions of concurrently enabling carbon rings to enter steel shell and coating sealing agent quantitatively |
| CN106670041A (en) * | 2016-12-30 | 2017-05-17 | 中山市川上智能设备有限公司 | Full-automatic coating machine and coating method thereof |
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