CN202367187U - Rotary semi-automatic flushing machine - Google Patents
Rotary semi-automatic flushing machine Download PDFInfo
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- CN202367187U CN202367187U CN2011205450872U CN201120545087U CN202367187U CN 202367187 U CN202367187 U CN 202367187U CN 2011205450872 U CN2011205450872 U CN 2011205450872U CN 201120545087 U CN201120545087 U CN 201120545087U CN 202367187 U CN202367187 U CN 202367187U
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- 238000011010 flushing procedure Methods 0.000 title claims abstract 8
- 238000007664 blowing Methods 0.000 claims abstract 5
- 238000009434 installation Methods 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 239000002699 waste material Substances 0.000 abstract 1
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- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及五金件加工设备,具体的说是一种五金压铸件用的旋转式半自动冲溢边机。 The utility model relates to hardware processing equipment, in particular to a rotary semi-automatic flushing and overflowing machine for metal die castings.
背景技术 Background technique
在现代工业生产过程中,经常需要使用到模具进行五金压铸件加工,但由于模具合横面有间隙或成型压力大等原因,模具冲制或金属制品的加工过程中很容易使物料溢出到产品型腔以外的地方,而造成金属制品冲压件的边缘毛刺。 In the process of modern industrial production, it is often necessary to use molds for metal die-casting processing, but due to reasons such as gaps in the cross-section of the mold or high molding pressure, it is easy for the material to overflow into the product during the process of mold punching or metal product processing. Places other than the cavity, resulting in edge burrs of metal stampings.
因现有的技术条件所限,多数五金件在初加工后均会出现溢边,为使产品满足设计及使用要求,故而需要进行冲溢边处理。在实际冲溢边过程中,产品上往往多处需要冲溢边,而现在的模具及设备均不能对多处溢边进行处理,只能对一处溢边进行单一处理,造成现在冲溢边处理时,产品一处冲溢边需配用一个工人,一套冲溢边设备,使得企业生产效率低下,而且极大占用了企业的人力资源及设备资源。 Due to the limitations of existing technical conditions, most hardware parts will have overflow edges after initial processing. In order to make the products meet the design and use requirements, overflow edge treatment is required. In the actual process of overflowing, there are often many overflowing edges on the product, but the current molds and equipment cannot handle multiple overflowing edges, and only one overflowing edge can be processed in a single way, resulting in the current overflowing edge When processing, one worker and one set of overflowing equipment are needed for one overflowing side of the product, which makes the production efficiency of the enterprise low, and greatly occupies the human resources and equipment resources of the enterprise.
综上所述,研发一种能够能解决目前技术条件下,产品冲溢边人工操作效率低下,且浪费人力及设备资源问题的冲溢边设备,已成为了本行业中亟待解决的问题。 In summary, it has become an urgent problem in this industry to develop a flushing edge device that can solve the problems of low manual operation efficiency and waste of manpower and equipment resources under the current technical conditions.
实用新型内容 Utility model content
本实用新型的目的是克服现在产品冲溢边时,生产效率低下且占用设备资源高的不足,提供一种旋转式半自动冲溢边机。 The purpose of this utility model is to overcome the shortcomings of low production efficiency and high equipment resource occupation when the current products are overflowing, and provide a rotary semi-automatic overflowing machine.
为实现上述目的,为实用新型所采用的技术方案为:一种旋转式半自动冲溢边机,由机架、操作控制台、电器控制箱、自动顶出装置、水平冲溢边装置、垂直冲溢边装置及转盘送料装置组成,所述操作控制台安装在机架上面板上; In order to achieve the above purpose, the technical solution adopted for the utility model is: a rotary semi-automatic edge flushing machine, which consists of a frame, an operation console, an electrical control box, an automatic ejector device, a horizontal flushing edge device, a vertical flushing edge It consists of an overflow device and a turntable feeding device, and the operation console is installed on the upper panel of the frame;
所述的水平冲溢边装置安装在机架上面板上,并与转盘送料装置相配合,水平冲溢边装置由固定架、气缸、刀具、吹气装置组成,气缸水平固定安装在固定架内,刀具安装在气缸活动轴上,所述的活动轴可沿水平方向做直线往返运动; The horizontal flushing and overflowing device is installed on the upper panel of the frame, and is matched with the turntable feeding device. The horizontal flushing and overflowing device is composed of a fixed frame, an air cylinder, a cutter, and an air blowing device, and the cylinder is horizontally fixed and installed in the fixed frame. , the cutting tool is installed on the movable shaft of the cylinder, and the movable shaft can do linear reciprocating motion along the horizontal direction;
所述的垂直冲溢边装置安装在机架上面板上,并与转盘送料装置相配合,水平冲溢边装置由固定架、气缸、刀具、吹气装置组成,气缸垂直固定安装在固定架内,吹气装置固定安装在固定架内,刀具安装在气缸主轴上,所述的主轴可沿垂直方向做往返直线运动; The vertical flushing and overflowing device is installed on the upper panel of the frame, and is matched with the turntable feeding device. The horizontal flushing and overflowing device is composed of a fixed frame, an air cylinder, a cutter, and an air blowing device, and the cylinder is vertically fixed and installed in the fixed frame. , the air blowing device is fixedly installed in the fixed frame, the tool is installed on the main shaft of the cylinder, and the main shaft can do reciprocating linear motion along the vertical direction;
所述的转盘送料装置由转盘、高速精密间歇分割器和步进电机组成,所述的转盘为圆盘状,其上均匀环形分布有产品安装定位装置及顶孔,并通过转轴转动安装在所述机架的上表面上,且所述转轴与步进电机及高速精密间歇分割器连接配合; The turntable feeding device is composed of a turntable, a high-speed precision intermittent divider and a stepping motor. The turntable is disc-shaped, and product installation and positioning devices and top holes are evenly distributed on it, and are installed on the set by rotating the shaft. on the upper surface of the frame, and the rotating shaft is connected with the stepper motor and the high-speed precision intermittent divider;
所述的自动顶出装置由顶出气缸、顶杆组成,顶出气缸安装在所述机架上面板下方,顶杆伸出所述机架上面板,并与所述顶孔相配合; The automatic ejector device is composed of an ejector cylinder and a ejector rod. The ejector cylinder is installed below the upper panel of the frame, and the ejector rod extends out of the upper panel of the frame and matches with the ejector hole;
所述的电器控制箱安装在所述机架上表板上,并所有电器装置均连接。 The electrical control box is installed on the upper panel of the frame, and all electrical devices are connected.
本实用新型的工作原理是:操作者在操作控制台上设定好运行参数后,操作者将需要冲溢边的产品固定放置在产品安装定位装置上,转盘转动将产品按顺序送入水平冲溢边装置及垂直冲溢边装置内进行冲溢边,而且使用吹气装置将切削后的废料、细屑吹落,最后由顶杆将产品顶出,完成加工。 The working principle of the utility model is: after the operator sets the operating parameters on the operation console, the operator fixes the products that need to be overflowed on the product installation and positioning device, and the turntable rotates to send the products into the horizontal flushing machine in sequence. Edge flushing is carried out in the overflow device and the vertical flushing device, and the waste and fine chips after cutting are blown off by the blowing device, and finally the product is ejected by the ejector pin to complete the processing.
附图说明 Description of drawings
附图1是本实用新型的结构示意图,也是摘要用图。 Accompanying drawing 1 is the structural representation of the present utility model, also is abstract with figure.
附图2是本实用新型的结构示意图。 Accompanying drawing 2 is the structural representation of the utility model.
具体实施方式 Detailed ways
现结合附图及实施例对本实用新型作出进一步的说明。 Now in conjunction with accompanying drawing and embodiment the utility model is made further description.
实施例: Example:
参见附图1、附图2,本实用新型由机架1、操作控制台2、电器控制箱3、自动顶出装置4、水平冲溢边装置5、垂直冲溢边装置6及转盘送料装置7组成,所述操作控制台2安装在机架1上面板上; Referring to the accompanying drawings 1 and 2, the utility model consists of a frame 1, an operation console 2, an electrical control box 3, an automatic ejector device 4, a horizontal overflow device 5, a vertical overflow device 6 and a turntable feeding device 7, the operation console 2 is installed on the upper panel of the frame 1;
所述的水平冲溢边装置4安装在机架1上面板上,并与转盘送料装置7相配合,水平冲溢边装置4由固定架、气缸8、刀具、吹气装置组成,气缸8水平固定安装在固定架内,刀具安装在气缸8活动轴上,所述的活动轴可沿水平方向做直线往返运动; The horizontal flushing and overflowing device 4 is installed on the upper panel of the frame 1, and cooperates with the turntable feeding device 7. The horizontal flushing and overflowing device 4 is composed of a fixed frame, a cylinder 8, a cutter, and an air blowing device, and the cylinder 8 is horizontal. Fixedly installed in the fixed frame, the tool is installed on the movable shaft of the cylinder 8, and the movable shaft can do linear reciprocating motion along the horizontal direction;
所述的垂直冲溢边装置6安装在机架1上面板上,并与转盘送料装置7相配合,垂直冲溢边装置6由固定架、气缸9、刀具、吹气装置组成,气缸9垂直固定安装在固定架内,吹气装置固定安装在固定架内,刀具安装在气缸9主轴上,所述的主轴可沿垂直方向做往返直线运动; Described vertical overflow edge device 6 is installed on the upper panel of frame 1, and cooperates with turntable feeding device 7, and vertical overflow edge device 6 is made up of fixed frame, cylinder 9, cutter, air blowing device, and cylinder 9 is vertical It is fixedly installed in the fixed frame, the air blowing device is fixedly installed in the fixed frame, and the tool is installed on the main shaft of the cylinder 9, and the main shaft can do reciprocating linear motion along the vertical direction;
所述的转盘送料装置7由转盘12、高速精密间歇分割器11和步进电机10组成,所述的转盘12为圆盘状,其上均匀环形分布有产品安装定位装置13及顶孔,并通过转轴转动安装在所述机架1的上表面上,且所述转轴与步进电机10及高速精密间歇分割器17连接配合; The turntable feeding device 7 is composed of a turntable 12, a high-speed precision intermittent divider 11 and a stepper motor 10. The turntable 12 is disc-shaped, and product installation and positioning devices 13 and top holes are evenly distributed in a ring on it, and It is installed on the upper surface of the frame 1 through the rotating shaft, and the rotating shaft is connected and matched with the stepper motor 10 and the high-speed precision intermittent divider 17;
所述的自动顶出装置4由顶出气缸、顶杆组成,顶出气缸安装在所述机架1上面板下方,顶杆伸出所述机架1上面板,并与所述顶孔相配合; Described automatic ejector device 4 is made up of ejector cylinder, ejector rod, and ejector cylinder is installed under the upper panel of described frame 1, and ejector rod stretches out described frame 1 upper panel, and is connected with described top hole. Cooperate;
所述的电器控制箱3安装在所述机架1上表板上,并与机架上的所有电器装置均连接。 The electrical control box 3 is installed on the upper panel of the frame 1, and is connected with all electrical devices on the frame.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205450872U CN202367187U (en) | 2011-12-23 | 2011-12-23 | Rotary semi-automatic flushing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205450872U CN202367187U (en) | 2011-12-23 | 2011-12-23 | Rotary semi-automatic flushing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202367187U true CN202367187U (en) | 2012-08-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205450872U Expired - Lifetime CN202367187U (en) | 2011-12-23 | 2011-12-23 | Rotary semi-automatic flushing machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN202367187U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104841915A (en) * | 2015-05-06 | 2015-08-19 | 浙江大学 | Casting head automatic punching device for automobile steering gear motor case |
| WO2015139382A1 (en) * | 2014-03-21 | 2015-09-24 | 浙江海悦自动化机械股份有限公司 | Grid printing molding machine |
| CN107138716A (en) * | 2017-03-07 | 2017-09-08 | 芜湖仅机械有限公司 | A kind of steering wheel die casting automatically goes the disk body of gate machine to remove gating apparatus |
| CN109226894A (en) * | 2018-09-27 | 2019-01-18 | 惠州市源宝精密五金压铸有限公司 | Full-automatic mechanical unhairing edge equipment |
| CN112191834A (en) * | 2020-10-12 | 2021-01-08 | 南城县盈鑫锅业铸造有限公司 | Iron pan clout cutting device |
-
2011
- 2011-12-23 CN CN2011205450872U patent/CN202367187U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015139382A1 (en) * | 2014-03-21 | 2015-09-24 | 浙江海悦自动化机械股份有限公司 | Grid printing molding machine |
| CN104841915A (en) * | 2015-05-06 | 2015-08-19 | 浙江大学 | Casting head automatic punching device for automobile steering gear motor case |
| CN107138716A (en) * | 2017-03-07 | 2017-09-08 | 芜湖仅机械有限公司 | A kind of steering wheel die casting automatically goes the disk body of gate machine to remove gating apparatus |
| CN107138716B (en) * | 2017-03-07 | 2019-06-14 | 芜湖仅一机械有限公司 | A kind of steering wheel die casting automatically goes the disk body of gate machine to remove gating apparatus |
| CN109226894A (en) * | 2018-09-27 | 2019-01-18 | 惠州市源宝精密五金压铸有限公司 | Full-automatic mechanical unhairing edge equipment |
| CN112191834A (en) * | 2020-10-12 | 2021-01-08 | 南城县盈鑫锅业铸造有限公司 | Iron pan clout cutting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 523000 Guangdong city of Dongguan province Changan town of Sha Zhenxing District Spring Road No. 3 Patentee after: Dongguan Xinghe precision technology Limited by Share Ltd Address before: 523000 Guangdong city of Dongguan province Changan town of Sha Zhenxing District Spring Road No. 3 Patentee before: Dongguan Xinghe Precision Diecasting & Mould Co., Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120808 |
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| CX01 | Expiry of patent term |